Honeywell Eclipse ImmersoPak IP004 Скачать руководство пользователя страница 8

8

32-00055—01

Control Motor

Install a control motor to modulate the air butterfly valve if
not previously installed on the burner.

Figure 3.3. 

NOTE:

 Be sure the control motor shaft and air butterfly

valve shaft are aligned properly. If using an Eclipse
Actuator Mounting Parts Kit, the supplied washers may be
used as shims (stacked 0, 1, or 2 high) to ensure proper
alignment. Additionally, a flexible coupling can be used to
handle minor misalignment.

Install the Flame Sensor

1. Install the flame sensor into the 1/2" NPT opening in the

rear cover.

2. Make sure that you connect the flame sensor of a

burner to the electrical circuit of that burner.

  If you connect the flame sensor of a burner to the

electrical circuit of the wrong burner, then you can
cause fires and explosions.

There are two different types of flame sensors: UV
scanner and flamerod.

  Adjustments may vary from Eclipse published

values if the flame controls other than those
recommended in the Design Guide are used.
Consult with the engineer who specified the
alternate control for limitations.

UV Scanner

For detailed information on how to install and connect a
UV scanner, refer to scanner information guide.

Flame Rod

If the flame rod option was selected when the burner was
ordered, the burner will be delivered with the flame rod
already installed on the burner.

NOTE:

 Only specific burner sizes are capable of using a

flame rod. These models are IP004, 005, and 006.

For detailed information on how to install and connect a
flame rod, refer to:

• Bulletin / Info Guide 832

Figure 3.4. 

Checklist After Installation

To verify proper system installation, do the following:

1. Make sure that there are no leaks in the gas and air

lines.

2. Make sure all the components of the flame monitoring

control system are properly installed. This includes
verifying that all switches are installed in correct
locations and all wiring, pressure and impulse lines are
properly connected.

3. Make sure components of spark ignition system are

installed and functioning properly.

4. Make sure that the blower rotates in the correct

direction. If incorrect, have a qualified electrician rewire
the blower to reverse its rotation.

5. Make sure all valves are installed in the proper location

and correctly oriented relative to the gas or air flow
direction.

Set

Screws

Motor

Shaft

Control

Motor

Coupling

Washers

BV

Shaft

DANGER

NOTICE

Spark Rod

Spark Rod

Flame Rod or

UV Scanner

Location

Содержание Eclipse ImmersoPak IP004

Страница 1: ...Eclipse ImmersoPak Burners Model IP004 012 Version 3 Operating Instructions Edition 9 16 32 00055 01 ...

Страница 2: ...nt parts and Honeywell Eclipse will not be liable for any other injury loss damage or expenses whether direct or consequential including but not limited to loss of use income or damage to material arising in connection with the sale installation use of inability to use or the repair or replacement of Honeywell Eclipse s products Any operation expressly prohibited in this manual any adjustment or a...

Страница 3: ...efore Installation 7 Burner Installation 7 Flame Sensor Installation 8 Checklist After Installation 8 Adjustment Start Stop 10 Step 1 Reset the System 10 Step 2 Verify the Air Flow 11 Step 3 Set Low Fire Air 11 Step 4 Ignite the Burner 11 Step 5 Verify the Settings 13 Maintenance Troubleshooting 15 Maintenance 15 Monthly Checklist 15 Yearly Checklist 15 Troubleshooting Procedures 16 Appendix i Con...

Страница 4: ...udience This manual has been written for people who are already familiar with all aspects of a nozzle mix burner and its add on components also referred to as the burner system These aspects are Installation Use Maintenance The audience is expected to have previous experience with this type of equipment ImmersoPak Documents Installation Guide No 360 This document Datasheet Series No 360 Available ...

Страница 5: ...reated by sanding sawing grinding cutting and other construction activities could release crystalline silica Crystalline silica is known to cause cancer and health risks from the exposure to these chemicals vary depending on the frequency and length of exposure to these chemicals To reduce the risk limit exposure to these chemicals work in a well ventilated area and wear approved personal protecti...

Страница 6: ...sting marks from UL FM CSA European EN 746 2 with CE mark from TuV Gastec Advantica Electrical Wiring All the electrical wiring must comply with all applicable local codes and or standards such as NFPA Standard 70 ANSI C11981 EN 746 2 Gas Piping All the gas piping must comply with all applicable local codes and or standards such as NFPA Standard 54 ANSI Z223 EN 746 2 Where to Get the Standards The...

Страница 7: ...For bolt hole patterns see the datasheet for your ImmersoPak model If adapters are used burner flange should not be spaced further than 4 from tank wall Figure 3 1 Bolt Hole Pattern Tank wall Make sure that the wall of the tank is strong enough to carry the weight of the burner If necessary reinforce the tank wall area where you plan to install the burner Burner Piping The burner is factory assemb...

Страница 8: ...tall and connect a UV scanner refer to scanner information guide Flame Rod If the flame rod option was selected when the burner was ordered the burner will be delivered with the flame rod already installed on the burner NOTE Only specific burner sizes are capable of using a flame rod These models are IP004 005 and 006 For detailed information on how to install and connect a flame rod refer to Bull...

Страница 9: ... and other limit interlocks Be sure the switches fail as intended in the event of a power failure If simulated limits or simulated flame failures do not shut down the fuel system within the required failure response time immediately correct the problem before proceeding 8 Adjust main gas inlet pressure to the ratio regulator within the range specified in the appropriate datasheet Gas inlet pressur...

Страница 10: ...Drive control motor to low fire position 3 Set low fire air a Loosen the set screw on burner side of coupling NOTE There is a slot in the end of the BV shaft that is parallel to the air damper This slot is used for visual indication of the BV position The BV is closed when the shaft slot is perpendicular to the direction of air flow through the BV Figure 4 4 Air BV Shaft b Rotate air BV shaft to f...

Страница 11: ...just the control motor to incrementally increase gas flow c Attempt to ignite burner d Repeat steps b and c until burner ignites If necessary refer to Chapter 5 for troubleshooting tips 8 Flame signal strength Adjust gas flow as described above in step 7b to maintain a stable flame signal and reliable ignition NOTE If viewing the flame it should be blue with flashes of yellow When firing propane o...

Страница 12: ...flame signal and reliable ignition NOTE If viewing the flame it should be blue with flashes of yellow When firing propane or butane a proper low fire flame may have sustained flashes of yellow 9 Verify low fire flame if applicable a Shut off gas Allow process to cool b Verify repeatability of ignition and low fire flame signal at cold conditions 10 Shut down the system Figure 4 8 Step 5 Verify Set...

Страница 13: ... burner if the settings do not repeat as expected If necessary refer to Chapter 5 Maintenance Troubleshooting 8 Record all setup data as an aid for future troubleshooting and setup operations Do not turn the combustion air blower off immediately Allow time for the process to cool This will prevent hot gases from back flowing into the burner and blower causing damage to the burner 9 Stop the burner...

Страница 14: ... free smooth action and adjustment 6 Check for proper operation of the ventilating equipment 7 Test the interlock sequence of all safety equipment manually make each interlock fail noting that related equipment closes or stops as specified by the manufacturer 8 Test flame monitoring control system by manually shutting off gas to burner 9 Test main fuel hand valves for operation 10 Clean or replace...

Страница 15: ...r No ignition open circuit between the ignition transformer and the igniter Repair or replace the wiring to the igniter No ignition the igniter needs cleaning Clean the igniter No ignition the igniter is not correctly grounded to the burner Clean the threads on the igniter and the burner NOTE Do not apply grease to the threads on the igniter No ignition igniter insulator is broken Igniter is groun...

Страница 16: ...the low fire air butterfly valve position The burner goes out when it cycles to high fire Not enough gas pressure into the ratio regulator Check the start up settings Measure the gas pressures and adjust them where necessary Check for valve train pressure loss Loading line to the ratio regulator is leaking Repair the leak in the loading line The burner is erratic and does not respond to adjustment...

Страница 17: ...ration Low gas pressure switch has activated Check incoming gas pressure Adjust gas pressure if necessary Check pressure switch setting and operation Malfunction of the flame safeguard system e g shorted out flame sensor or electrical noise in the sensor line Have a qualified electrician troubleshoot and correct the problem No power to the control unit Have a qualified electrician troubleshoot and...

Страница 18: ... x 10 3 millimeter mm inch in 3 94 x 10 2 MJ Nm Btu ft standard 26 86 From To Multiply By kiloPascals kPa millibar mbar 10 meter m millimeter mm 1000 millibar mbar kiloPascals kPa 0 1 millimeter mm meter m 0 001 From To Multiply By actual cubic foot h acfh actual cubic meter h am h 2 832 x 10 2 standard cubic foot h scfh normal cubic meter h Nm h 2 629 x 10 2 degrees Fahrenheit F degrees Celsius C...

Страница 19: ...Notes 32 00055 01 19 ...

Страница 20: ...ntrol Solutions Honeywell International Inc 1985 Douglas Drive North Golden Valley MN 55422 customer honeywell com U S Registered Trademark 2016 Honeywell International Inc 32 00055 01 M S 09 16 Printed in United States ...

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