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R7999A,B CONTROLINKS™ CONTROLLER

5

65-0238—10

Table 2. R7999 Output Terminal Description.

a

 HFP and LFP are not fail-safe outputs. Authorities having jurisdiction may require additional contacts on the air damper to prove 

HFP and LFP.

OPERATION

The R7999 ControLinks™ Controller provides communication 

capabilities similar to those found in the 7800 SERIES 

equipment. Fault annunciation is available through a 

connection to the communication data output (DDL). Operating 

history is kept in nonvolatile memory as is the current lockout 

status. 

The ZM7999 ControLinks™ Commissioning Software tool or 

S7999B Display is necessary for the field commissioning prior 

to operation. Refer to the configuration software help screens 

for commissioning procedures.

The R7999 ControLinks™ Controller tracks the firing rate input 

value and drives the ML7999 Actuators according to the 

commissioned profile and maintains the relative programmed 

positions.

WARNING

Explosion Hazard.

Improper configuration can cause fuel buildup and 

explosion.

The ZM7999 ControLinks™ Commissioning Software 

is to be used only by experienced and/or licensed 

burner-boiler operators and mechanics.

Operators of this software may move fuel and/or air 

actuators to positions that can create hazardous burner 

conditions. Improper user operation can result in prop-

erty loss, physical injury or death.

The R7999 must go through an Initiate state whenever the fuel 

select switch is changed.

The R7999 has the following operating states:

1.

Non-Configured State. The controller is shipped from the 

factory in this condition and will not respond to any input 

other than the DDL port (configuration tool port).

2.

Commissioning State. The controller enters this state 

once communications with a configuration tool is 

established. Actuators are placed in pseudo-manual 

control mode during this state. Commands from the 

configuration software increment or decrement motor 

positions. The R7999 write the values for the valve 

and damper positions, as a function of firing rate, during 

this state.

3.

Initiate State. This state exists for a minimum of ten 

seconds after an internally- or externally-initiated reset. 

The R7999 performs internal checks during this state.

4.

Standby State. This state occurs whenever the LCI input 

(terminal 13) is not active. All actuators move to the 

Programmed Standby Stop Position (PSTP) or return to 

the light-off position, except for the FGR actuator, which 

moves to the closed position.

5.

Processing Demand State. The R7999 enters this state 

when the LCI has just become active. The R7999 makes 

sure the firing rate command inputs are valid before 

advancing to the next state.

6.

Run State. The R7999 enters this state when the LCI 

input is active. The high fire or low fire command from the 

burner control causes the air actuator and the FGR 

actuator (if configured) to drive to the purge or light-off 

positions, respectively. The selected fuel, air and FGR 

Name (Abbreviation)

Terminal 

Number

Description

Alarm (ALR)

7

Alarm Output.

High Fire (HFP)

a

8

High Fire Proved normally open contact is activated when the HF input terminal has been 

energized and the R7999 has successfully moved the air/fuel damper (and FGR, if so 

configured) to the programmed Purge Position.

Low Fire (LFP)

a

9

Low Fire Proved normally open contact is activated when the LF input terminal has been 

energized and the R7999 has successfully moved the Air, selected fuel, and FGR damper to 

the programmed Light-Off Position.

Limit/Ctrl OUT (LCO)

14

Line voltage output that signals limits are satisfied and that a demand exists to run the burner 

and R7999 is operational. Provides power to energize Burner Control.

A-1

15

A-1: Output when combined with A-2 is used to modulate the Air damper. The resultant push-

pull current flow of the two outputs causes the motor to advance, reverse, or hold.

A-2

16

A-2: Output when combined with A-1 is used to modulate the Air damper. The resultant push-

pull current flow of the two outputs causes the motor to advance, reverse, or hold.

F1-1

20

F1-1: Output when combined with F1-2 is used to modulate the Fuel 1 valve. The resultant 

push-pull current flow of the two outputs causes the motor to advance, reverse, or hold.

F1-2

21

F1-2: Output when combined with F1-1 is used to modulate the Fuel 1 valve. The resultant 

push-pull current flow of the two outputs causes the motor to advance, reverse, or hold.

F2-1

25

F2-1: Output when combined with F2-2 is used to modulate the Fuel 2 valve. The resultant 

push-pull current flow of the two outputs causes the motor to advance, reverse, or hold.

F2-2

26

F2-2: Output when combined with F2-1 is used to modulate the Fuel 2 valve. The resultant 

push-pull current flow of the two outputs causes the motor to advance, reverse, or hold.

FG-1

30

FG-1: Output when combined with FG-2 is used to modulate the FGR damper. The resultant 

push-pull current flow of the two outputs causes the motor to advance, reverse, or hold.

FG-2

31

FG-2: Output when combined with FG-1 is used to modulate the FGR damper. The resultant 

push-pull current flow of the two outputs causes the motor to advance, reverse, or hold.

Содержание ControLinks R7999A

Страница 1: ...mable behaviors of all actuators during Purge and Standby Programmable behavior of nonselected fuel actuator Independent lightoff and minimum modulation positions Wide power voltage input range 50 60 Hz two models cover global applications Auto Manual input Manual mode firing rate input Pluggable controller to wiring subbase Multipurpose communications port Field configurable device Integrated boi...

Страница 2: ...t Control OUT LCO R7999A 120 Vac 8 0A run 42A inrush UL R7999A 120 Vac 6 0A run 26A inrush CE R7999B 240 Vac 4 0A run 26A inrush CE Alarm ALR R7999A 120 Vac 1A pilot duty UL R7999A 120 Vac 1 0A at PF 0 4 6A inrush CE R7999B 240 Vac 1 0A At PF 0 4 6A inrush CE High Fire HFP R7999A 120 Vac 1A pilot duty UL R7999A 120 Vac 1A at PF 0 4 6A inrush CE R7999B 240 Vac 1A at PF 0 4 6A inrush CE Light Off Po...

Страница 3: ...9 Wiring Subbase There is no direct wiring to the controller Tables 1 and 2 provide the R7999 input and output terminal descriptions respectively Table 3 provides the R7999 maximum field wiring lengths A block hookup diagram for the ML7999 Actuator is shown in Fig 2 and typical wiring diagrams are shown in Fig 4 5 or 6 Earth Ground Earth ground is required for proper operation of the ControLinks s...

Страница 4: ...13 Line voltage input that signals limits are satisfied and that a demand exists to run the burner Provides power to energize Burner Control Voltage present equates to function selected Feedback Air Damper CW S CCW 17 18 19 Provides position feedback for the Air actuator CW Clockwise rotational endpoint of the feedback potentiometer S Variable resistance signal from potentiometer CCW Counterclockw...

Страница 5: ... position 5 Processing Demand State The R7999 enters this state when the LCI has just become active The R7999 makes sure the firing rate command inputs are valid before advancing to the next state 6 Run State The R7999 enters this state when the LCI input is active The high fire or low fire command from the burner control causes the air actuator and the FGR actuator if configured to drive to the p...

Страница 6: ...r wire Make sure that all mechanically tightened joints along the ground path are free of nonconductive coat ings and protected against corrosion on mating surfaces b Follow local and NEC 1 codes cImplies no limitations beyond voltage current times resistance drop considerations versus wire size constraints dRequires ground shield at controller end See Fig 2 4 e Ground shield to digital ground ter...

Страница 7: ...commended as interface wiring If using a USB port a Keyspan or Belkin USB to RS 485 converter is recommended The R7999 requires the presence of one of the Fuel Select inputs to start communications with the ZM7999 ControLinks Commissioning Software Additional wiring interface requirements include that HF and LF command inputs cannot be activated at the same time NOTE A stack gas analyzer is requir...

Страница 8: ...mV 1 1 1 1 1 1 2 3 4 4 3 2 2 GROUND SHIELD TO SUBBASE EARTH GROUND SCREW ON LOW VOLTAGE SIDE OF SUBBASE FUSE LINE VOLTAGE TO CONTROL SYSTEM WITH TYPE SC15 FUSE OR FUSE LIMIT INPUT WITH TYPE SC5 FUSE RS 485 DDL CONNECTOR IS ON R7999 CONTROLLER MUST USE APPROVED FUEL SELECT SWITCH CENTER OFF POSITION NORMALLY OPEN MOMENTARY SWITCH CONNECTION BETWEEN TERMINALS 35 AND 38 MANUAL FIRING RATE POTENTI0MET...

Страница 9: ... VOLTAGE TO CONTROL SYSTEM WITH TYPE SC15 FUSE OR FUSE LIMIT INPUT WITH TYPE SC5 FUSE RS 485 DDL CONNECTOR IS ON R7999 CONTROLLER MUST USE APPROVED FUEL SELECT SWITCH CENTER OFF POSITION NORMALLY OPEN MOMENTARY SWITCH CONNECTION BETWEEN TERMINALS 35 AND 38 MANUAL FIRING RATE POTENTI0METER CONNECTION BETWEEN TERMINALS 36 AND 38 120 VAC RELAY WITH NORMALLY CLOSED CONTACT WIRED INTO LINE FROM 7800 SU...

Страница 10: ...ING RATE POTENTIOMETER CONNECTION BETWEEN TERMINALS 36 AND 38 AN EXTERNAL LINE VOLTAGE 120 VAC RELAY MUST BE ADDED AND WIRED AS SHOWN IN THE ADJACENT PICTURE THE EXTERNAL RELAY IS REQUIRED TO DELAY THE LFP INPUT TO CONTROLINKS SINCE THE FIREYE CONTROL POWERS BOTH THE LFP AND HFP AT THE SAME TIME CONTROLINKS DOES NOT ALLOW THIS CONDITION REMOVE THE LIMIT OPERATING SWITCHES INPUT FROM THE FIREYE TER...

Страница 11: ...lay test failed Reset controla 24 Internal error Time storage Microprocessor test failure Reset control a 25 Internal error Limited move Actuator moving to a position during commissioning mode Reset control a c Check the feedback pot on the actuator indicated by the LED 26 Internal error Targeted move actuator moving to a position but not getting to the postions Reset control a c Can get this if y...

Страница 12: ...r did not go to its commanded position Check for stuck air actuator and or proper shielding on actuator interface Try changing degree of accuracy to 0 5 degree 71 Verifies that the Air actuator accepted the offline online move counter clock wise and move clock wise commands Furthermore all potentiometer tests must be successfully passed to bring an actuator online Check wiring of actuator verify c...

Страница 13: ...s as described in the ML instructions 4 You can now go back through the commission procedure to set up the new actuator by entering the serial number and establish the end points 5 Once entered you can download the existing curve and verify the curve firing points If the motor had been removed and is now added to the R7999 system the R7999 will lockout because the motor serial numbers won t match ...

Страница 14: ...ter command on the Commission screen to enter the pass word You should be into the setup screen If the R7999 Alarms again you may need to repeat the above steps 5 You cannot enter ControLinks commissioning while it is in Alarm 6 Once you have entered the Commission screen return to the replaced actuator and reconnect the Red connec tor 7 Return to the commissioning process by entering the new actu...

Страница 15: ...R7999A B CONTROLINKS CONTROLLER 15 65 0238 10 ...

Страница 16: ...omation and Control Solutions Honeywell International Inc 1985 Douglas Drive North Golden Valley MN 55422 customer honeywell com U S Registered Trademark 2013 Honeywell International Inc 65 0238 10 M S Rev 02 13 Printed in United States ...

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