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CONTENTS

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6. PRE-OPERATION CHECKS

. 49

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Removing/Installing Engine Cover

. 49

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Engine Oil Level

. 50

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Fuel Level

. 51

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Gasoline Containing Alcohol

. 52

....................................

Battery Electrolyte Level

. 53

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Propeller and Cotter Pin

. 54

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Steering Handle Friction (H type)

. 55

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Remote Control Lever Friction (R type)

. 55

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Other Checks

. 56

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7. STARTING THE ENGINE

. 57

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Fuel Tank and Vent Knob

. 57

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Fuel Line Connection

. 58

H type

..........................................

Starting the Engine

. 60

R type

..........................................

Starting the Engine

. 66

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Emergency Starting

. 71

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Troubleshooting Starting Problems

. 78

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8. OPERATION

. 79

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Break-in Procedure

. 79

H type

...................................................

Gear Shifting

. 79

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Steering

. 80

...........................................................

Cruising

. 80

R type

...................................................

Gear Shifting

. 82

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Cruising

. 83

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Tilting the Outboard Motor (Common)

. 84

Manual Tilt type

.............................

Tilting the Outboard Motor

. 85

G type

.............................

Tilting the Outboard Motor

. 87

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Moorage

. 89

T type

.............................

Tilting the Outboard Motor

. 90

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Manual Relief Valve

. 91

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Moorage

. 92

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Mooring

. 93

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Engine Protection System

. 94

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Cruising in Shallows

. 98

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High Altitude Operation

. 98

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9. STOPPING THE ENGINE

. 99

H type

........................................

Stopping the Engine

. 99

R type

......................................

Stopping the Engine

. 101

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10. TRANSPORTING

. 102

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Fuel Line Removal

. 102

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Transporting

. 103

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Trailering

. 106

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11. CLEANING AND FLUSHING

. 107

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With Water Hose Joint (Optional part)

. 107

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Without Water Hose Joint

. 108

11/09/05 17:55:19 32ZY0620_008

Содержание BF10D

Страница 1: ...purchasing a Honda Outboard Motor Throughout this manual you will see safety messages proceeded by the following words and symbols Here s what they mean If a problem should arise or if you have any qu...

Страница 2: ...ft length control system and start system According to Shaft Length S Short Shaft L Long Shaft According to Control System H Tiller Handle Control R Remote Control Optional Equipment Note that the typ...

Страница 3: ...According to Control System X Ultra Long Shaft L Long Shaft S Short Shaft According to Shaft Length BF10D is provided with the following types according to the shaft length control system and start sy...

Страница 4: ...r Handle Control R Remote Control T Power Tilt with hydraulic assist function According to tilt system G Gas assisted Tilt with gas damper assist function BF15D is provided with the following types ac...

Страница 5: ...ntrol System H Tiller Handle Control R Remote Control T Power Tilt with hydraulic assist function According to tilt system G Gas assisted Tilt with gas damper assist function BF20D is provided with th...

Страница 6: ...ies Engine serial number The frame serial number label is on top of the swivel case The engine serial number label is on the cylinder block located in the front of the engine Texts with no type indica...

Страница 7: ...sure Indicator Light Buzzer 29 Overheat Warning Light Buzzer 30 Tachometer optional equipment 30 T type Power Tilt Switch 31 Manual Relief Valve 32 G type Tilt Lever 33 Tilt Lock Lever G and T type 34...

Страница 8: ...79 Break in Procedure 79 H type Gear Shifting 79 Steering 80 Cruising 80 R type Gear Shifting 82 Cruising 83 Tilting the Outboard Motor Common 84 Manual Tilt type Tilting the Outboard Motor 85 G type...

Страница 9: ...ee Lake type 125 Choke Knob Friction Manual choke type 126 Replacing the Fuse 127 Propeller Change 127 Servicing a Submerged Outboard Motor 128 13 STORAGE 130 Fuel 130 Carburetor Draining 131 Battery...

Страница 10: ...t the fuel tank cap is closed properly and securely Be careful not to spill any fuel while refueling Spilled fuel or fuel vapor may ignite If any fuel is spilled make sure that the area is dry before...

Страница 11: ...d gasoline vapor can explode Use extreme care when handling gasoline KEEP OUT OF REACH OF CHILDREN Refuel in a well ventilated area with the engine stopped Keep flames and sparks away and do not smoke...

Страница 12: ...ventilation Refuel carefully to avoid spilling fuel Avoid overfilling the fuel tank there should be no fuel in the filler neck After refueling tighten the fuel filler cap securely If any fuel is spill...

Страница 13: ...R SHIFTING Read the labels indications and safety notes and precautions described in this manual carefully These labels and indications warn you of potential hazards that can cause serious injury If a...

Страница 14: ...HARMFUL OR FATAL IF SWALLOWED KEEP OUT OF REACH OF CHILDREN IF SWALLOWED DO NOT INDUCE VOMITING CALL A PHYSICIAN IMMEDIATELY KEEP TOTALLY CLOSED WHEN NOT IN USE KEEP AWAY FROM HEAT SPARKS AND OPEN FL...

Страница 15: ...15 SAFETY LABEL LOCATIONS AT CAUTION G type 11 09 05 17 56 28 32ZY0620_015...

Страница 16: ...16 CE mark location U type SAFETY LABEL LOCATIONS CE MARK Manufacturer and address Dry weight with propeller Example BF15D Name and address of authorized representative 11 09 05 17 56 37 32ZY0620_016...

Страница 17: ...GEAR OIL DRAIN SCREW ANODES STARTER GRIP TRANSOM ANGLE ADJUSTING ROD MANUAL RELIEFVALVE T type TILT LEVER G type TILT LEVER except G and T type ENGINE START BUTTON Electric starter type ANTICAVITATION...

Страница 18: ...PRESSURE INDICATOR LIGHT EMERGENCY STOP SWITCH CLIP STEERING FRICTION LEVER POWER TILT SWITCH T type ENGINE STOP SWITCH SPARE EMERGENCY STOP SWITCH CLIP ENGINE START BUTTON Electric starter type EMERG...

Страница 19: ...ER HOSE JOINT HOLE Inside engine cover ENGINE COVER CLAMP SCREW GEAR OIL LEVEL SCREW GEAR OIL DRAIN SCREW ANODES PROPELLER STARTER GRIP TRANSOM ANGLE ADJUSTING ROD MANUAL RELIEF VALVE T type ANTICAVIT...

Страница 20: ...REMOTE CONTROL FRICTION ADJUSTER FAST IDLE LEVER SPARE SWITCH CLIP EMERGENCY STOP SWITCH LANYARD EMERGENCY STOP SWITCH CLIP OVERHEAT INDICATOR LIGHT CONTROL LEVER POWER TILT SWITCH T type NEUTRAL RELE...

Страница 21: ...21 COMPONENT IDENTIFICATION FUEL TANK FUEL LINE FUEL GAUGE PRIMER BULB FUEL FILLER CAP FUEL FILLER CAP VENT KNOB TACHOMETER optional equipment R type FUEL LINE CONNECTOR 11 09 05 17 57 10 32ZY0620_021...

Страница 22: ...engine power is cut off from the propeller The boat does not move The boat reverses The engine does not start by pressing the electric starter button unless the shift lever is in the N neutral positi...

Страница 23: ...closes the choke valve in the carburetor Turn the grip clockwise or counterclockwise to adjust the engine speed Turning the grip in the direction shown by arrow increases the engine speed The ON posi...

Страница 24: ...diately when the operator falls overboard or away from the outboard motor Use the engine throttle fixing dial to cruise at a certain constant speed Turning the fixing dial clockwise fixes the throttle...

Страница 25: ...The engine does not start unless the emergency stop switch clip is set on the engine stop switch When the engine oil level is low or the engine lubrication system is faulty the oil pressure indicator...

Страница 26: ...approximately 30 from the NEUTRAL position engages the gear into forward Moving the lever further from the FORWARD position will increase the throttle opening and the boat forward speed Moving the le...

Страница 27: ...utomotive type ignition switch The neutral release lever is set on the remote control lever to prevent an accidental operation of the remote control lever The remote control lever does not operate unl...

Страница 28: ...y from the outboard motor A spare emergency stop switch clip is provided on the remote control box When operating the outboard motor be sure to attach one end of the emergency stop switch lanyard secu...

Страница 29: ...the engine lubrication system is faulty The fast idle lever is provided with the engine speed adjustment function The lever does not move unless the remote control lever is in the N neutral position N...

Страница 30: ...ight Buzzer RED BUZZER TACHOMETER The overheat warning light turns on and the buzzer sounds when the engine cooling circuit is faulty The engine speed slows down this time The tachometer shows the eng...

Страница 31: ...or installation angle tilt angle can be adjusted only while stopping the boat Power tilt is a convenience for tilting the outboard motor shallow water operation and trailering only It is not designed...

Страница 32: ...r cannot be tilted up when the manual relief valve is retightened CONTROLS T type STERN BRACKET MANUAL RELIEF VALVE MANUAL To release POWER To fix If the power tilt switch does not operate because of...

Страница 33: ...sulting in an accidental injury to the passenger s 33 Tilt Lever CONTROLS G type TILT LEVER T TI IL LT T R RU UN N L LO OC CK K Use the tilt lever to temporarily raise the outboard motor when the boat...

Страница 34: ...REE L LO OC CK K TILT LOCK LEVER ANODE METAL G and T type The anode metal is a sacrificed metal which protects the outboard motor from corrosion Use the tilt lock lever to raise the outboard motor and...

Страница 35: ...e cooling water is drawn into the engine through this port The cooling water is checked here to see whether it is circulating inside the engine properly After starting the engine check at the cooling...

Страница 36: ...36 Engine Cover Latch CONTROLS ENGINE COVER LATCH Latch unlatch the engine cover latch to install or remove the engine cover 11 09 05 18 00 28 32ZY0620_036...

Страница 37: ...e TRANSOM ANGLE ADJUSTING ROD TRANSOM ANGLE ADJUSTING ROD TRANSOM ANGLE ADJUSTING ROD Use the transom angle adjusting rod to adjust the outboard motor angle properly BF15D BF20D BF8D BF10D SH type LH...

Страница 38: ...efilling the fuel tank turn the vent knob counterclockwise to open and remove the fuel filler cap The vent knob shuts off the fuel tank from the open air Turn the vent knob clockwise and close it secu...

Страница 39: ...ONTROLS FUEL TANK SIDE OUTBOARD MOTOR SIDE FUEL LINE CONNECTOR FUEL LINE CONNECTOR The fuel line connector is used to connect the fuel line between the separate fuel tank and the outboard motor 11 09...

Страница 40: ...ional Parts equipments installation and operation We recommend that the outboard motor be installed by an authorized Honda outboard motor dealer Applicable Boat Select the boat suitable for the engine...

Страница 41: ...0 2 in ANTICAVITATION PLATE WATER SURFACE IDLE PORT 100 mm 4 in O OU UT TB BO OA AR RD D M MO OT TO OR R T TR RA AN NS SO OM M H HE EI IG GH HT T Attach the stern bracket to the transom and tighten t...

Страница 42: ...nd of the rope to the boat This will prevent accidental loss of the outboard motor 42 INSTALLATION BOLT MOUNTING HOLE TRANSOM BOARD LOCK NUT WASHER WASHER The standard torque is given just as a guidel...

Страница 43: ...and maximum power Transom angle too large Incorrect causes boat to squat The transom angle differs according to the combination of the boat outboard motor and propeller and the operating conditions Tr...

Страница 44: ...P PU US SH H G type T type manual tilt XH type R type There are four adjusting stages G and T type Push in the adjusting rod twist upwards to the unlocked position and pull out to remove Tilt the out...

Страница 45: ...NGLE ADJUSTING ROD LOCKED POSITION TO LOCK TO CHANGE UNLOCKED POSITION Pinch the adjusting rod end and pull out to remove Inserting the adjusting rod in the proper hole and lock it After locking pull...

Страница 46: ...Drink large quantities of water or milk Follow with milk of magnesia or vegetable oil and call a physician immediately ANTIDOTE 46 Connect the battery cables Battery Connections INSTALLATION TERMINAL...

Страница 47: ...running Disconnecting the cables while the engine is running will damage the outboard motor s electrical system Do not place the fuel tank near the battery INSTALLATION BATTERY D DC C R RE EC CE EP PT...

Страница 48: ...ion INSTALLATION R type CONTROL LEVER REMOTE CONTROL CABLE REMOTE CONTROL BOX Install the remote control box in the position where is easy to operate the control lever and switches Be sure that there...

Страница 49: ...NGINE COVER LATCH To remove unlatch the engine cover latch and remove the engine cover To install set the engine cover hook the front and rear latches and push down the rear engine cover latch BF8D BF...

Страница 50: ...low the lower level mark remove the oil filler cap and fill to the upper level mark with the recommended oil Tighten the oil filler cap securely To avoid incorrect gauging of the engine oil level insp...

Страница 51: ...age for replacement interval and procedure Install the engine cover and lock it securely Check the fuel gauge and refill the tank if the fuel level is low Open the fuel filler cap vent knob before rem...

Страница 52: ...e Containing Alcohol PRE OPERATION CHECKS If you decide to use a gasoline containing alcohol gasohol be sure its octane rating is at least as high as that recommended by Honda There are two types of g...

Страница 53: ...ght not be applicable to the battery of your outboard Refer to the battery manufacturer s instructions PRE OPERATION CHECKS BATTERY CAP LOWER LEVEL UPPER LEVEL Check whether the battery fluid is betwe...

Страница 54: ...ine check the propeller blades for damage and deformation and replace if necessary Check the propeller for damage wear or deformation Check whether the propeller is installed properly Check the cotter...

Страница 55: ...ck whether the handle moves smoothly Check whether the remote control lever moves smoothly For smooth steering adjust the steering friction lever so that a slight drag is felt when turning Friction of...

Страница 56: ...t the outboard motor from corrosion damage it must be exposed directly to the water whenever the outboard motor is in use Replace the anodes when they have been reduced to about two thirds of their or...

Страница 57: ...se connector The fuel tank must be properly secured in the boat This will protect the fuel tank from mechanical damage caused by the fuel tank shifting Remove the fuel filler cap and inspect the condi...

Страница 58: ...O ring seals in the fuel line connectors Replace the fuel line or fuel line connectors if they are cracked damaged or leak fuel Be sure the fuel line is not kinked Connect the fuel line connector to...

Страница 59: ...ard the shift lever side Be sure the fuel line connector is securely snapped in place Do not touch the priming bulb with the engine running or when tilting up the outboard motor The carburetors could...

Страница 60: ...clip is set on the engine stop switch Store the spare emergency stop switch clip in the tool bag Use the spare emergency stop switch clip to make the emergency engine start when the emergency stop swi...

Страница 61: ...n It provides rich fuel mixture to the engine This engine is equipped with an accelerator pump Do not turn the throttle grip frequently before starting Hard starting may result If the throttle grip ha...

Страница 62: ...STARTING THE ENGINE H type STARTER GRIP ENGINE START BUTTON Direction to pull The Neutral Starting System prevents the engine from being started unless the shift lever is set in the N neutral positio...

Страница 63: ...arting may result If the throttle grip has been turned frequently before starting open the throttle grip 1 8 1 4 turns and start If you pulled out the choke knob to the ON position to start the engine...

Страница 64: ...onda outboard motor dealer Do not operate the engine until the problem has been corrected STARTING THE ENGINE H type WATER CHECK HOLE NORMAL ON OIL PRESSURE INDICATOR LIGHT COOLING WATER INTAKE PORT e...

Страница 65: ...thout proper engine warm up may damage the engine Failure to completely warm up the engine will result in poor engine performance Above 5 C 41 F run the engine for 2 or 3 minutes Warm up the engine as...

Страница 66: ...control box Use the spare clip to make the emergency engine start when the emergency stop switch is not available as for example the operator falls outboard Engage the emergency stop switch clip loca...

Страница 67: ...l provide rich fuel mixture to the engine by the automatic choke When the engine is warm raise the fast idle lever to the FAST IDLE position and hold it in the position Set the control lever in the N...

Страница 68: ...E SWITCH KEY FAST IDLE LEVER The Neutral Starting System prevents the engine from being started unless the control lever is set in the N neutral position even though the engine is cranked by the start...

Страница 69: ...out have your outboard motor checked by an authorized Honda outboard motor dealer Do not operate the engine until the problem has been corrected STARTING THE ENGINE R type WATER CHECK HOLE COOLING WA...

Страница 70: ...zed Honda outboard motor dealer Warm up the engine as follows Above 5 C 41 F run the engine for 2 or 3 minutes Below 5 C 41 F run the engine for at least 5 minutes at 2 000 min rpm 3 000 min rpm Failu...

Страница 71: ...some reasons the engine can be started using the spare starter rope in the tool kit Move the shift lever to F forward position Unlatch the engine cover latch and remove the engine cover Loosen the ne...

Страница 72: ...position to prevent start in gear when starting the engine in emergency Sudden unexpected acceleration could result in serious injury or death 72 STARTING THE ENGINE NEUTRAL SHIFT LEVER CONTROL LEVER...

Страница 73: ...H LANYARD EMERGENCY STOP SWITCH EMERGENCY STOP SWITCH CLIP H type R type EMERGENCY STOP SWITCH CLIP STOP If your outboard motor is the remote control type turn the engine switch to the ON position Eng...

Страница 74: ...the throttle grip frequently before starting Hard starting may result If the throttle grip has been turned frequently before starting open the throttle grip 1 8 1 4 turns and start When the engine is...

Страница 75: ...in the flywheel and while pulling the emergency starter rope clockwise around the flywheel Pull the starter rope lightly until resistance is felt then pull briskly If the fast idle lever is raised re...

Страница 76: ...amage the engine 76 STARTING THE ENGINE CHOKE KNOB THROTTLE GRIP SLOW H type O OF FF F Reinstall the engine cover If you pulled out the choke knob to the ON position to start the engine return it slow...

Страница 77: ...oat landing After returning to the closest boat landing contact your closest authorized Honda outboard motor dealer and perform the following Have the starting system and electrical system checked Hav...

Страница 78: ...authorized Honda outboard motor dealer charge battery Supply fuel Open vent knob Squeeze primer bulb to supply fuel Clean and dry spark plug Start using emergency starter rope Install plug cap securel...

Страница 79: ...e initial 15 minutes Run the outboard motor at idling or trolling speeds i e the lowest possible speed Do not turn the throttle grip with force in the FAST direction The throttle can be opened to FAST...

Страница 80: ...turn To turn to the right swing the steering handle to the left To turn to the left swing the steering handle to the right For the sake of fuel economy open the throttle about 80 With the shift lever...

Страница 81: ...n of the outboard motor if the force applied to the propeller is light for example the limiter may operate causing the engine speed to become unstable thus preventing stable running For best performan...

Страница 82: ...elease lever move the control lever 30 toward the FORWARD or REVERSE position to engage the clutch The control lever might not move unless the neutral release lever is lifted fully Set the fast idle l...

Страница 83: ...ward FORWARD position For the sake of fuel economy open the throttle about 80 Moving about 30 engages the gear Moving the control lever further opens the throttle and increases the engine speed On the...

Страница 84: ...ilt the outboard motor to prevent the propeller and gear case from hitting the bottom when the boat is beached or stopped in shallow water Depending upon the running condition of the outboard motor if...

Страница 85: ...lever or the control lever to the N neutral position and stop the engine Move the tilt lever to the TILT position Hold the engine cover grip and raise the outboard motor Before tilting up leave the o...

Страница 86: ...45 30 when cruising in shallow water 71 or 72 when mooring To return the outboard motor to the normal RUN position move the tilt lever away from you until it stops tilt the outboard motor slightly the...

Страница 87: ...ngine Set the tilt lever in the TILT position Holding the engine cover grip raise the outboard motor to the uppermost position Set the tilt lock lever in the LOCK position see page Before tilting up l...

Страница 88: ...LT T R RU UN N L LO OC CK K Check that the tilt lever is in the TILT position Holding the engine cover grip raise the outboard motor a little and set the tilt lock lever in the FREE position see page...

Страница 89: ...the tilt lock lever to the FREE position while lifting the outboard motor to the designated position and move the tilt lever to the LOCK position Move the tilt lever to the LOCK position Move the til...

Страница 90: ...OCK position see page Push the DN side of the power tilt switch and lower the outboard motor a little to make it stabilized in the tiltup position The outboard motor equipped with the power tilt syste...

Страница 91: ...MA AN NU UA AL L T To o r re el le ea as se e MANUAL RELIEF VALVE When power tilt system does not operate because of dead battery or faulty power tilt motor the outboard motor can be manually tilted...

Страница 92: ...ard motor back slightly by pulling on the engine cover grip To tilt down raise the outboard motor slightly move the tilt lock lever to the FREE position and lower the outboard motor to the designated...

Страница 93: ...utboard motor use the utmost care when mooring a boat especially when its outboard motor is tilted up Don t allow the outboard motor to strike against the pier or other boats 93 Mooring OPERATION 11 0...

Страница 94: ...1 400 rpm The engine speed does not increase if the throttle is opened widely The engine speed increases gradually as soon as the cause of the warning is removed Overheat Warning Indicator If the eng...

Страница 95: ...the engine immediately and check the engine oil level see page If the oil is up to the recommended level operate the outboard motor at low speed within 30 seconds The warning system is normal if it st...

Страница 96: ...tem Return the shift lever to the N neutral position idle speed immediately and check whether water is flowing out of the cooling water check hole BF8D BF10D BF15D BF20D outboard motor is equipped wit...

Страница 97: ...l lead to rust and corrosion damage to the outboard motor Anodes OPERATION ANODE METAL ANODE METAL G and T type The anodes are a sacrificial material which helps to protect the outboard motor from cor...

Страница 98: ...ease in altitude The effect of altitude on the horsepower will be greater than this if no carburetor modification is made High altitude performance can be improved by specific modifications to the car...

Страница 99: ...H LANYARD Disengage the emergency stop switch clip from the engine stop switch by pulling the emergency stop switch lanyard It is a good idea to stop the engine with the emergency stop switch lanyard...

Страница 100: ...r Equipped type STOPPING THE ENGINE H type ENGINE STOP SWITCH STOP After sailing with the throttle fully open cool down the engine by running it at the idle speed for a few minutes Press the engine st...

Страница 101: ...top switch lanyard It is a good idea to stop the engine with the emergency stop switch lanyard from time to time to be sure that the emergency stop switch is operating properly Move the control lever...

Страница 102: ...SPORTING 10 PULL FUEL LINE CONNECTOR FUEL LINE CONNECTOR P PU US SH H Before transporting the outboard motor disconnect and remove the fuel line in the following procedure While pressing the fuel line...

Страница 103: ...an cause the engine oil leak in the cylinders make the engine hard starting or smoke when started 103 Transporting To avoid damaging the outboard motor never use it as a handle for lifting or moving t...

Страница 104: ...ransport the outboard motor either vertically or horizontally as follows with the steering handle raised Attach the stern brackets to a motor stand and mount the outboard motor to the brackets Transpo...

Страница 105: ...eakage Horizontal transport TRANSPORTING INCORRECT PROTECTOR CASE PROTECTOR Always rest the outboard motor on a protector and be sure to protect it from impact and damage Rest the outboard motor on th...

Страница 106: ...RE EE E The outboard motor should be trailed in the normal running position If there is insufficient road clearance in this position then trailer the outboard motor in the tilted position using a moto...

Страница 107: ...motor Insert the water hose joint into the plug hole and connect the hose from a fresh water faucet to the hose joint Remove the engine cover Wash the outside of the outboard motor with clean fresh w...

Страница 108: ...isconnect the fuel line from the outboard motor Remove the water container and reinstall the propeller Start the engine and run in neutral for at least 5 minutes to clean inside of the engine Turn on...

Страница 109: ...ne cover latch 109 If the engine must be run make sure there is water at least 100 mm 4 in above the anticavitation plate otherwise the water pump may not receive sufficient cooling water and the engi...

Страница 110: ...NER S MANUAL STARTER ROPE 8 mm WRENCH 10 mm SOCKET WRENCH SPARK PLUG WRENCH PHILIPS SCREWDRIVER FLAT SCREWDRIVER SCREWDRIVER GRIP 4 mm HEX WRENCH The following tools and spare parts are supplied with...

Страница 111: ...eck Replace Each use After use First month or 20 hrs Every year or 200 hrs Every 2 years or 400 hrs 1 2 3 6 Check adjust Replace Check Check adjust Check 2 2 1 2 2 1 2 6 Every 6 months or 100 hrs 2 2...

Страница 112: ...e model These items should be serviced by your servicing dealer unless you have the proper tools and are mechanically proficient Refer to the Honda Shop Manual for service procedures For professional...

Страница 113: ...f the sliding and moving parts Wash your hands with soap and water after handling used oil 20 operating hours after the date of purchase or first month for initial replacement then every 100 operating...

Страница 114: ...nded oil Please dispose of used outboard motor oil in a manner that is compatible with the environment We suggest you take it in a sealed container to your local service station for reclamation Do not...

Страница 115: ...ntil the oil starts to flow out through the level screw hole 20 operating hours or first month after initial use for initial change then every 6 months or 100 operating hours Install and tighten the d...

Страница 116: ...plug caps Use the wrench and screwdriver supplied in the tool kit to remove the spark plugs To ensure proper engine operation the spark plug must be properly gapped and free of deposits Every 100 oper...

Страница 117: ...nt ways If the sealing washer shows signs of wear or if the insulators are cracked or chipped replace the spark plugs The gaps should be 0 8 0 9 mm 0 031 0 035 in Correct as necessary by carefully ben...

Страница 118: ...vegetable oil and call a physician immediately 118 Battery Service Battery handling differs according to the type of the battery and the instructions described below might not be applicable to the ba...

Страница 119: ...ecurely Tighten the terminals if they are loose Disconnect the battery cable at the battery negative terminal then at the battery positive terminal Connect the battery positive cable to the battery po...

Страница 120: ...E Wipe the outside of the engine with a cloth dipped in oil Apply marine anticorrosion grease to the following parts 20 operating hours or a month after the date of purchase for initial lubrication th...

Страница 121: ...f any fuel is spilled make sure the area is dry before starting the engine 121 Fuel Filter Check Replacement Inspection Replacement interval MAINTENANCE PULL P PU US SH H The fuel filter is located be...

Страница 122: ...emove the engine cover Check the fuel filter for water accumulation and clogging Remove the fuel filter disconnect the right and left fuel lines and replace with a new fuel filter Before removing the...

Страница 123: ...or hard starting is found caused by excessive water or sediment accumulated in the fuel filter inspect the fuel tank Clean the fuel tank if necessary Fuel flow will be impeded if the filter is install...

Страница 124: ...the fuel tank and tank filter every year or after every 200 hours of outboard motor operation Disconnect the fuel line from fuel tank Empty the tank pour in a small quantity of gasoline and clean the...

Страница 125: ...hen subjected to sunlight Carbon monoxide does not react in the same way but it is toxic Honda Motor Co Ltd utilizes lean carburetor settings and other system to reduce carbon monoxide and hydrocarbon...

Страница 126: ...o the OFF position by itself you can adjust the friction that holds the knob in the ON position To adjust the friction squeeze the rubber cover to grip the adjusting nut and turn it clockwise to incre...

Страница 127: ...RE 20A FUSE FUSE CASE LID THRUST WASHER PLAIN WASHER PROPELLER TOWARD GEAR CASE If the propeller is damaged by striking a rock or other obstacle replace the propeller as follows Remove the cotter pin...

Страница 128: ...e cotter pin with a new one A submerged outboard motor must be serviced immediately after it is recovered from the water in order to minimize corrosion If there is a Honda outboard motor dealership ne...

Страница 129: ...there was water in the engine crankcase or if the used engine oil showed signs of water contamination then a second engine oil change should be performed after running the engine for 1 2 hour Reinstal...

Страница 130: ...fuel is disallowed from coverage by the warranty Using contaminated gasoline can seriously damage the engine carburetor clogged valve stuck In worst cases gasoline can be contaminated within 30 days...

Страница 131: ...differs depending on which enrichment system you have You can tell which system you have according to whether there is a choke knob With choke knob Manual starting enrichment system Without the choke...

Страница 132: ...system fuel supply pipe Remote control type see page Tiller handle type see page Start the engine and idle the engine until it stops Submerge the antiventilation plate Remove the fuel supply hose Use...

Страница 133: ...ies according to model type see pages and On the remote control type turn the engine switch to OFF Recoil starter type Pull the recoil starter grip 10 or more times Extract the fuel from the starting...

Страница 134: ...ng enrichment thermal valve wires securely Reassemble the removed parts Return the starting enrichment system to the way it was before starting the procedure Install the engine cover Install the emerg...

Страница 135: ...s poison ANTIDOTE External Flush thoroughly with water Internal Drink large quantities of water or milk Follow with milk of magnesia or vegetable oil and call a physician immediately 135 Battery Stora...

Страница 136: ...ool dry well ventilated place out of direct sunlight Once a month check the specific gravity of the electrolyte and recharge as required to prolong battery life Transport and store the outboard motor...

Страница 137: ...environment do not dispose of this product battery engine oil etc carelessly by leaving them in the waste Observe the local laws and regulations or consult your authorized Honda dealer for disposal 1...

Страница 138: ...Engine oil level is low Check engine oil and add to specified level Unmatched propeller is selected Consult with an authorized Honda outboard motor dealer Passengers are not distributed equally Distr...

Страница 139: ...boat Clean water intake port and or water check hole Distribute the passengers equally Do not load on the boat excessively Cavitation Install the outboard motor in the proper position Trim to correct...

Страница 140: ...m 24 0 in 42 0 kg 92 6 lbs 0 8 0 9 mm 0 031 0 035 in API standard SG SH SJ SAE 10W 30 API standard GL 4 SAE 90 Hypoid gear oil Engine Gear case S L S L S L 140 SPECIFICATIONS 16 MODEL Description Code...

Страница 141: ...t 12V 6A 12V 12A 12V 12A 12 L 3 2 US gal 2 6 lmp gal 1 0 L 1 1 US qt 0 9 lmp qt 1 1 L 1 2 US qt 1 0 lmp qt 0 29 L 0 31 US qt 0 26 lmp qt Gear case Engine Manual tilt type Manual tilt R type Manual til...

Страница 142: ...ssure lubrication 0 8 0 9 mm 0 031 0 035 in API standard SG SH SJ SAE 10W 30 API standard GL 4 SAE 90 Hypoid gear oil 1 375 mm 54 1 in 703 mm 27 7 in Engine Gear case S L X S L X S L X 142 SPECIFICATI...

Страница 143: ...t 12V 6A 12V 12A 12V 12A 12 L 3 2 US gal 2 6 lmp gal 1 0 L 1 1 US qt 0 9 lmp qt 1 1 L 1 2 US qt 1 0 lmp qt 0 29 L 0 31 US qt 0 26 lmp qt Gear case Engine Manual tilt type Manual tilt SH and LH type wi...

Страница 144: ...102 5 lbs 49 0 kg 108 0 lbs 56 0 kg 123 5 lbs 49 5 kg 109 1 lbs 57 0 kg 125 7 lbs 703 mm 27 7 in 563 mm 22 2 in 433 mm 17 0 in 1 380 mm 54 3 in Recoil starter Electric starter Recoil starter Engine Ge...

Страница 145: ...gasoline 91 research octane 86 pump octane or higher Forward Neutral Reverse dog type 45 right and left Motor mounted 12V 12A 12V 12A Gear case Engine Manual tilt type Manual tilt SH type G and T typ...

Страница 146: ...0 lbs 51 0 kg 112 4 lbs 57 0 kg 125 7 lbs 49 5 kg 109 1 lbs 56 0 kg 123 5 lbs 49 0 kg 108 0 lbs 46 5 kg 102 5 lbs 703 mm 27 7 in 433 mm 17 0 in 563 mm 22 2 in 1 380 mm 54 3 in 1 110 mm 43 7 in 1 110 m...

Страница 147: ...US gal 2 6 lmp gal 1 0 L 1 1 US qt 0 9 lmp qt 1 1 L 1 2 US qt 1 0 lmp qt 0 29 L 0 31 US qt 0 26 lmp qt 3 stage adjustment 22 37 and 64 Gear case Engine Manual tilt type Manual tilt SH type G and T typ...

Страница 148: ...2 2 2 2 2 2 2 2 2 2 2 2 148 Noise and Vibration SPECIFICATIONS MODEL CONTROL SYSTEM Sound Pressure level at operator s ears 2006 42 EC ICOMIA 39 94 Uncertainty Measured sound power level Reference to...

Страница 149: ...11 Vodice Tel 385 22 44 33 00 33 10 Fax 385 22 44 05 00 http www honda marine hr T rnfalkevej 16 2650 Hvidovre Tel 45 36 34 25 50 Fax 45 36 77 16 30 http www tima dk TSA 80627 45146 St Jean de la Ruel...

Страница 150: ...8 400 http www hondaitalia com info marine honda eu com Rua Fontes Pereira de Melo 16 Abrunheira 2714 506 Sintra Tel 351 21 915 53 33 Fax 351 21 915 23 54 http www honda pt honda produtos honda eu com...

Страница 151: ...a Prievozsk 6 821 09 Bratislava Tel 421 2 32131112 Fax 421 2 32131111 http www honda sk 1954 1956 Hume Highway Campbellfield Victoria 3061 Tel 03 9270 1111 Fax 03 9270 1133 http www hondampe com au Bl...

Страница 152: ...152 EC DECLARATION OF CONFORMITY CONTENT OUTLINE 18 11 09 05 18 24 11 32ZY0620_152...

Страница 153: ...153 EC DECLARATION OF CONFORMITY CONTENT OUTLINE 11 09 05 18 24 36 32ZY0620_153...

Страница 154: ...154 EC DECLARATION OF CONFORMITY CONTENT OUTLINE 11 09 05 18 25 02 32ZY0620_154...

Страница 155: ...155 EC DECLARATION OF CONFORMITY CONTENT OUTLINE 11 09 05 18 25 40 32ZY0620_155...

Страница 156: ...156 EC DECLARATION OF CONFORMITY CONTENT OUTLINE 11 09 05 18 25 58 32ZY0620_156...

Страница 157: ...ak in Procedure 79 Fast Idle Lever 29 Fuel Filler Cap Vent Knob Fuel Gauge 38 Filter Check Replacement 121 Level 51 Line Connection 58 Connector 39 Removal 102 Storage 130 Tank and Tank Filter Cleanin...

Страница 158: ...zer 29 Operation 79 H type 79 R type 82 Other Checks 56 Outboard Motor Angle 43 Attachment 41 Overheat Warning Light Buzzer 30 Remote Control Installation 48 Lever 26 Friction 55 Removing Installing E...

Страница 159: ...33 Manual tilt type 34 Lock Lever 34 Tilting the Outboard Motor Common 84 Manual tilt type 85 G type 87 T type 90 Tool Kit and Spare Parts 110 Trailering 106 Transom Angle Adjusting Rod 37 Transom He...

Страница 160: ...160 MEMO 11 09 06 11 24 35 32ZY0620_160...

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