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Authorized Manuals

The Service Manual used by your

authorized dealer is available from your Honda

dealer or Helm, Inc.

See your dealer to order authorized

manuals.

Also available, but not necessary to service your

model, is the Honda Common Service Manual,

which explains basic service information for

various systems on Honda motorcycles, scooters,

and ATV.

The Winter Storage Guide in conjunction

with the Owner’s Manual and Service Manual

can help you prepare your Honda motorcycle,

scooter, ATV, and SxS for winter storage.

These Honda manuals are written for the

professional technician. However, if you possess

the proper tools, observe the safety standards,

and are mechanically capable, you should find

them easy to use.

Special Honda tools are necessary for some

procedures.

Order On-Line: www.helminc.com

Order Toll Free: 1-888-CYCLE93

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(NOTE: For Credit Card Orders Only)

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USA

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USA

Publication Item No.

Description

61MJP00

2016 CRF1000A/D Service Manual

61CSM00

Common Service Manual

S9507

Winter Storage Guide

31MJP600

2016 CRF1000A/D Owner’s Manual

USA

Содержание Africa Twin 2016

Страница 1: ...Africa Twin CRF1000A D 31MJP600 MOM 15723 Contents Motorcycle Safety P 2 Operation Guide P 20 Maintenance P 73 Troubleshooting P 135 Information P 159 Specifications P 184 Index P 188...

Страница 2: ...the break in guidelines and always perform the pre ride inspection and other periodic checks in this manual When service is required remember that your Honda dealer knows your motorcycle best If you h...

Страница 3: ...ntaining a motorcycle You must use your own good judgment You will find important safety information in a variety of forms including Safety labels on the motorcycle Safety Messages preceded by a safet...

Страница 4: ...portant information for safe riding of your motorcycle Please read this section carefully Safety Guidelines P 3 Safety Labels P 8 Safety Precautions P 10 Riding Precautions P 12 Accessories Modificati...

Страница 5: ...proven fact helmets and protective apparel significantly reduce the number and severity of head and other injuries So always wear an approved motorcycle helmet and protective apparel 2 P 10 Make sure...

Страница 6: ...national toll free number 800 446 9227 Other riding tips can be found in the You and Your Motorcycle Riding Tips booklet that came with your motorcycle Developing off road riding skill is a gradual st...

Страница 7: ...s and other hazards Always keep your speed low enough to allow time to see and react to hazards Never ride beyond your personal abilities or faster than conditions warrant Fatigue and inattention can...

Страница 8: ...ime to assess the severity of the injuries and whether it is safe to continue riding Call for emergency assistance if needed Also follow applicable laws and regulations if another person or vehicle is...

Страница 9: ...ll immediately stop the engine but maintain all electrical system functions including lights and indicators Exhaust contains poisonous carbon monoxide a colorless odorless gas Breathing carbon monoxid...

Страница 10: ...on labels on your motorcycle provide important safety information and may warn you of potential hazards that could cause serious injury Read these labels carefully and don t remove them If a label com...

Страница 11: ...Safety Labels 9 Motorcycle Safety...

Страница 12: ...high visibility protective clothing Ride defensively in response to weather and road conditions Helmet Should be safety standard certified high visibility and correct size for your head Must fit comf...

Страница 13: ...eved jacket and durable long pants for riding or a protective suit Additional Off road Gear On road apparel may also be suitable for casual off road riding But if you plan on any serious off road ridi...

Страница 14: ...ting u Sudden braking can reduce the motorcycle s stability u Where possible reduce speed before turning otherwise you risk sliding out Exercise caution on low traction surfaces u The tires slip more...

Страница 15: ...ghtly when applying the brakes This is normal Always use the recommended tires to ensure correct ABS operation Engine Braking Engine braking helps slow your motorcycle down when you release the thrott...

Страница 16: ...y cool down To reduce the likelihood of theft always lock the handlebar and remove the key when leaving the motorcycle unattended Use of an anti theft device is also recommended Parking with the Side...

Страница 17: ...nleaded gasoline Use recommended octane number Using lower octane gasoline will result in decreased engine performance Do not use fuels containing a high concentration of alcohol 2 P 177 Do not use st...

Страница 18: ...idding due to engine braking Do not close the throttle suddenly especially when riding on slippery surfaces Torque Control may not compensate for rough road conditions or rapid throttle operation Alwa...

Страница 19: ...d make your motorcycle illegal to operate on public roads and highways Before deciding to install accessories on your motorcycle be certain the modification is safe and legal Do not pull a trailer wit...

Страница 20: ...d on another motorcycle so that you can assist each other in case of trouble Familiarity with your motorcycle is critically important should a problem occur far from help Never ride beyond your abilit...

Страница 21: ...nd close to the center of the motorcycle Do not place objects near the lights or the muffler Also follow these guidelines when you ride off road on rough terrain Do not carry a passenger Keep cargo sm...

Страница 22: ...Front brake lever P128 Throttle grip P125 Coolant reserve tank P110 Main fuse FI fuse P156 ABS main fuse P157 Crankcase breather P126 Engine oil filter P106 Skid plate P100 Battery box cover P97 Rear...

Страница 23: ...seat P98 Fuse boxes P154 Battery P95 Shift lever P61 Engine oil drain bolts P106 Drive chain P117 Side stand P116 Engine oil dipstick P104 Crankcase breathers P126 Front suspension spring preload rebo...

Страница 24: ...lever P128 Throttle grip P125 Coolant reserve tank P110 Main fuse FI fuse P156 ABS main fuse DCT main fuse P158 Crankcase breather P126 Engine oil filter P106 Skid plate P100 Battery box cover P97 Rea...

Страница 25: ...Front seat P98 Fuse boxes P154 Battery P95 Engine oil drain bolts P106 Drive chain P117 Side stand P116 Engine oil dipstick P104 Crankcase breathers P126 Front suspension spring preload rebound dampi...

Страница 26: ...ELAPSEDAIR Up button 3 down button 4 button SET Display Check When the ignition switch is turned on all the mode and digital segments will show If any part of these displays does not come on when it s...

Страница 27: ...ngine in the tachometer red zone Excessive engine speed can adversely affect engine life Fuel gauge Remaining fuel when only 1st E segment starts flashing approximately 0 8 US gal 3 4 liters At the sa...

Страница 28: ...ock 12 hour display Coolant temperature gauge When the coolant is over specified temperature the 6th H segment flashes and high coolant temperature indicator lights P45 If the 6th H segment flashes wh...

Страница 29: ...ce display and odometer tripmeter display press the button first then the button or the button Press the button The selected display is set SET 3 4 SET Current fuel mileage CONS Average fuel mileage A...

Страница 30: ...LAPSEDAIR Torque Control level P53 S indicator Comes on when the S mode is selected in the AT MODE P65 CRF1000D D indicator Comes on when the D mode is selected in the AT MODE P65 CRF1000D G indicator...

Страница 31: ...ngine stop switch position is changed from Run to Off position with the ignition switch on u flashes when the ignition switch is turned on with the engine stop switch Off position The indicator may fl...

Страница 32: ...ature gauge Shows ambient temperature Display range 14 to 122 F 10 to 50 C Below 14 F 10 C is displayed Above 122 F 50 C 122 F or 50 C flashes The temperature read out may be incorrect at low speeds d...

Страница 33: ...ted 3 3 4 4 Amount of remaining fuel Available driving distance Current fuel mileage Average speed Subtraction trip Average fuel mileage Changes as indicated by the dotted arrow only when in the reser...

Страница 34: ...ned cases go to your dealer for service Average fuel mileage Displays the average fuel mileage since the selected tripmeter was reset The average fuel mileage will be calculated based on value display...

Страница 35: ...isplays the average speed since the selected tripmeter was reset The average speed will be calculated based on value displayed on the tripmeter A or B selected Also the average speed for tripmeter A w...

Страница 36: ...lue reaches 1000 0 mile 1600 0 km while riding the number will flash u If the display is switched to another indication when the subtraction value has reached 1000 0 mile 1600 0 km and the number is f...

Страница 37: ...s near to E or when E segment blinks fill fuel promptly When is displayed except for the above mentioned cases go to your dealer for service Amount of remaining fuel only reserve fuel mode When the 1s...

Страница 38: ...and tripmeter B when this display is selected 3 3 4 4 Odometer Tripmeter A Tripmeter B Press the up button 3 3 Press the down button 4 4 Odometer Total distance ridden When is displayed go to your dea...

Страница 39: ...e based on tripmeter A together press and hold the button while tripmeter A is displayed SET Average fuel mileage Average speed Tripmeter A or or To reset tripmeter B average fuel mileage and average...

Страница 40: ...ging the air temperature gauge unit Changing the fuel mileage meter unit Setting the subtraction trip Ordinary display Clock setting Backlight brightness adjustment Changing the speed and mileage unit...

Страница 41: ...ere settings have been finalised will be applied Only if the ignition switch is turned off will items in the process of being set and those that are finalised be applied SET 3 4 1 Clock setting a Turn...

Страница 42: ...The clock is set and then the display moves to the backlight brightness adjustment 2 Backlight brightness adjustment You can adjust the brightness to one of five levels a Press the up button or the do...

Страница 43: ...ature gauge unit 3 4 SET 4 Changing the air temperature gauge unit a Press the up button or the down button to select either F or C b Press the button The air temperature gauge unit is set and then th...

Страница 44: ...tting the subtraction trip a The preset figure is displayed and the third digit will be flashing b To set the third digit press the up button or the down button until the desired figure appears u Pres...

Страница 45: ...set the trip distance to the same as the current distance When entering the setting mode using km unit after setting the trip distance to 626 mile or more with the unit set to mile will appear Press t...

Страница 46: ...L Comes on briefly when the ignition switch is turned on with the engine stop switch in the Run position Comes on when the ignition switch is turned on with the engine stop switch in the Off position...

Страница 47: ...left in the fuel tank Remaining fuel when low fuel indicator comes on 0 8 US gal 3 4 liters 1st E segment of the fuel gauge flashes P35 Neutral indicator Comes on when the transmission is in Neutral P...

Страница 48: ...ignition switch is turned on Goes off when your speed reaches approximately 6 mph 10 km h to indicate Torque Control is ready to work Blinks when Torque Control is operating If it comes on while ridin...

Страница 49: ...y when the ignition switch is turned on Comes on when the ABS function on the rear wheel is turned off ABS Anti lock Brake System indicator Comes on when the ignition switch is turned on Goes off when...

Страница 50: ...ntrol switch Torque Control level setting and Torque Control on off P53 Horn button Turn signal switch Pressing the switch turns the turn signal off Headlight dimmer Passing light control switch High...

Страница 51: ...he OFF or LOCK position Steering Lock P52 Engine stop switch Start button Should normally remain in the Run position u In an emergency switch to the Off position to stop the engine Hazard switch Switc...

Страница 52: ...off P53 Headlight dimmer Passing light control switch High beam Low beam Flashes the high beam headlight Shift up switch To shift up the gear P68 Shift down switch To shift down the gear P68 N D Switc...

Страница 53: ...stop switch Start button Should normally remain in the Run position u In an emergency switch to the Off position to stop the engine Hazard switch Switchable when the ignition switch is on Can be turne...

Страница 54: ...handlebar all the way to the left b Push the key down and turn the ignition switch to the LOCK position u Jiggle the handlebar if the lock is difficult to engage c Remove the key Unlocking Insert the...

Страница 55: ...indicator flashing u Each time the ignition switch is turned to the ON position the Torque Control level will automatically be set to level 3 max u When the Torque Control is turned from the off posi...

Страница 56: ...e Control Continued Operation Guide Torque Control level maximum Torque Control level medium Torque Control level minimum No Torque Control Press the Torque Control switch Press and hold the Torque Co...

Страница 57: ...il the rear ABS OFF indicator starts flashing then release the switch while the indicator is flashing u The rear ABS OFF indicator is on when the ABS function on the rear wheel is turned off u The ABS...

Страница 58: ...peration u Each time the ignition switch is turned to the ON position the G switch will automatically be set to off u The G switch may not compensate for rough road conditions Always consider road and...

Страница 59: ...e slot on the parking brake lever bracket back to lock the rear wheel u The parking brake lock will not function if the parking brake is not adjusted properly P114 To release the parking brake lock Sq...

Страница 60: ...a Open the throttle fully and press the start button for 5 seconds b Repeat the normal starting procedure c If the engine starts open the throttle slightly if idling is unstable d If the engine does n...

Страница 61: ...damage the engine and the exhaust system Snapping the throttle or fast idling for more than about 5 minutes may cause exhaust pipe discoloration The engine will not start if the throttle is fully open...

Страница 62: ...stop the engine put the gear to Neutral indicator comes on u If you turn the ignition switch to the OFF position when the motorcycle in gear the engine will shut off with the clutch disengaged b Turn...

Страница 63: ...N Shifting Up From 1st to 2nd 12 mph 20 km h From 2nd to 3rd 19 mph 30 km h From 3rd to 4th 25 mph 40 km h From 4th to 5th 31 mph 50 km h From 5th to 6th 37 mph 60 km h Shifting Down From 6th to 5th...

Страница 64: ...m 1st to 2nd 12 mph 20 km h From 2nd to 3rd 19 mph 30 km h From 3rd to 4th 25 mph 40 km h From 4th to 5th 31 mph 50 km h From 5th to 6th 37 mph 60 km h Shifting Down From 6th to 5th 28 mph 45 km h Fro...

Страница 65: ...MT mode for a 6 speed manual operation which delivers the same shift feel as a manual transmission u Always use the recommended tires and sprockets to ensure correct Dual Clutch Transmission operation...

Страница 66: ...off then on again P141 You may hear click noises when the transmission shifts to Neutral N This is normal When you can change between N and D u Motorcycle is stopped and the engine is idling u Throttl...

Страница 67: ...o temporarily down shift in front of a curve etc P68 You can choose between two modes within AT MODE D mode and S mode D mode AT This is the standard mode when AT MODE is selected Select D mode for re...

Страница 68: ...in the gear position indicator and first gear is selected Changing from AT or MT MODE to Neutral Press N on the N D switch b Changing between D mode and S mode while in AT MODE Press the D S side of t...

Страница 69: ...Then select the desired level of the S mode Level 1 Level 2 Level 3 Press and hold the D S side of the N D button Press the D S side of the N D button The selected level is maintained even when the i...

Страница 70: ...evs to go into the red zone u The transmission automatically shifts down when you slow down even in MT MODE u You will start from 1st gear even if MT MODE is selected Gear shift operation Shifting Up...

Страница 71: ...key and turn it clockwise to open the fuel fill cap Closing the Fuel Fill Cap a After refueling push the fuel fill cap closed until it locks b Remove the key and close the lock cover u The key cannot...

Страница 72: ...lmet holder only when parked Removing the front seat P98 Helmet set wire Helmet D ring Helmet holder Helmet set wire 3WARNING Riding with a helmet attached to the holder can interfere with your abilit...

Страница 73: ...the rear fender using the rubber strap u U shaped lock is not included with this motorcycle u Some U shaped locks may not fit in the compartment due to their size or design Removing the front seat P9...

Страница 74: ...pment Continued Operation Guide Tool Kit The tool kit is located in the tool box Remove the tool box P101 Rear Carrier Never exceed the maximum weight limit Maximum Weight 22 lb 10 kg Tool box Tool ki...

Страница 75: ...ntenance P 74 Maintenance Schedule P 76 Maintenance Fundamentals P 79 Removing Installing Body Components P 95 Battery P 95 Battery Box Cover P 97 Front Seat P 98 Skid Plate P 100 Tool Box P 101 Spark...

Страница 76: ...noise emission requirements of the U S Environmental Protection Agency EPA the California Air Resources Board CARB and the Environment Canada EC 2 P 171 Maintenance replacement or repair of the emiss...

Страница 77: ...ly you can decide whether or not you should perform a given task Follow these guidelines when performing maintenance Stop the engine and remove the key Place your motorcycle on a firm level surface us...

Страница 78: ...trained and equipped technicians Your dealer meets all of these requirements Keep an accurate record of maintenance to help ensure that your motorcycle is properly maintained Make sure that whomever...

Страница 79: ...necessary Replace Lubricate Clean Frequency 1 Items 1 000 mi 0 6 4 8 12 16 20 24 Regular Replace Refer to page 1 000 km 1 0 6 4 12 8 19 2 25 6 32 0 38 4 Emission related Items Fuel Line Throttle Opera...

Страница 80: ...Except DCT type Frequency 1 Items 1 000 mi 0 6 4 8 12 16 20 24 Regular Replace Refer to page 1 000 km 1 0 6 4 12 8 19 2 25 6 32 0 38 4 Non Emission Related Items Drive Chain 5 Every 600 mi 1 000 km 11...

Страница 81: ...within limits 2 P 90 Lights horn and turn signals operate normally Check the condition of the drive chain Adjust slack and lubricate as needed 2 P 117 Check the following items if you are carrying a...

Страница 82: ...d check all of the preceding plus the following Make sure spokes are tight Check the rims for any damage 2 P 121 Oil level is between the upper and lower marks 2 P 104 Check the fuel level and refuel...

Страница 83: ...id level 2 P 112 Lights Check that the headlight brake light taillight turn signals and license plate light are working properly Controls Check the freeplay of the clutch lever CRF1000A only 2 P 122 t...

Страница 84: ...color and code mentioned on the color label The color label is attached to the rear fender under the front seat 2 P 98 Replacing Parts 3WARNING Installing non Honda parts may make your motorcycle unsa...

Страница 85: ...cool water for at least 15 minutes Using water under pressure can damage your eyes Electrolyte splashes onto your skin u Remove affected clothing and wash your skin thoroughly using water Electrolyte...

Страница 86: ...ntenance free battery of the same type Charging If you use electrical accessories that drain the battery or you do not ride frequently we recommend that you charge the battery every 30 days using a ch...

Страница 87: ...ecifications 2 P 186 If a fuse fails repeatedly you likely have an electrical fault Have your motorcycle inspected by your dealer NOTICE Jump starting using an automobile battery can damage your motor...

Страница 88: ...t the oil satisfies all of the following standards JASO T 903 standard 1 MA SAE standard 2 10W 30 API classification 3 SG or higher 1 The JASO T 903 standard is an index for engine oils for 4 stroke m...

Страница 89: ...if you often ride on bad roads ride at high speed or ride with repeated fast acceleration 2 P 117 If the chain does not move smoothly makes strange noises has damaged rollers has loose pins has missin...

Страница 90: ...e chain and sprockets while rotating the rear wheel Use a dry cloth with chain cleaner designed specifically for O ring chains or neutral detergent Use a soft brush if the chain is dirty After cleanin...

Страница 91: ...er A concentration of antifreeze below 40 will not provide proper corrosion and cold temperature protection A concentration of up to 60 will provide better protection in colder climates Service more f...

Страница 92: ...ow Always check air pressure when your tires are cold If you decide to adjust the tire pressure for a particular off road riding condition make changes a little at a time Inspecting for Damage Inspect...

Страница 93: ...Stems Inspect the rims for damage and loose spokes Also inspect the valve stems for their positions A tilted valve stem indicates the tube is slipping inside the tire or the tire is slipping on the ri...

Страница 94: ...nd load range Have the wheel balanced with Honda Genuine balance weights or equivalents after the tire is installed Remember to replace the inner tube whenever you replace a tire The old tube will pro...

Страница 95: ...hat all tires be removed from service after 10 years from the date of manufacture regardless of their condition or state of wear The last four digits of the TIN tire identification number indicate the...

Страница 96: ...tenance This motorcycle is equipped with a viscous type air cleaner element which cannot be cleaned with compressed air or otherwise without degrading its performance If the filter becomes dirty repla...

Страница 97: ...egative ground terminal 4 Disconnect the positive terminal from the battery uMake sure that the negative ground terminal does not touch the surrounding metal parts while disconnecting the positive ter...

Страница 98: ...sitive terminal first before connecting the negative ground terminal Make sure that the negative ground terminal does not touch the surrounding metal parts while connecting the positive terminal Make...

Страница 99: ...attery Box Cover 97 Maintenance Battery Box Cover Removal 1 Remove the bolt 2 Remove the battery box cover by releasing its tab from the guide Installation Install the parts in the reverse order of re...

Страница 100: ...nd hold the key clockwise to unlock the front seat 2 Remove the front seat while pulling it forward and upward Installation 1 Insert the rear prong into the rear upper slot on the rear carrier Front s...

Страница 101: ...own on the center of the front seat until it locks in place Make sure that the front seat is locked securely in position to pull it up lightly The seat locks automatically when installed Take care not...

Страница 102: ...rs 2 Remove the collar 3 Remove the skid plate by releasing its grommet from the prong Installation 1 Install the skid plate in the reverse order of removal 2 Install the collar 3 Install the washers...

Страница 103: ...l 1 Remove the bolts using the hex wrench provided on the underside of the front seat 2 P 71 2 Remove the tool box band by releasing hook from the guide 3 Remove the tool box Installation Install the...

Страница 104: ...combustion process in your engine from reaching the environment uBecause of possible fire hazard do not ride with the spark arrester removed Riding with the spark arrester removed will also damage th...

Страница 105: ...een The spark arrester must be free of breaks and holes Replace if necessary Check the gasket Replace if necessary 6 Install the gasket and the spark arresters and tighten the bolts C 7 Install the mu...

Страница 106: ...witch off and wait for 2 to 3 minutes 4 Place your motorcycle in an upright position on a firm level surface 5 Remove the dipstick and wipe it clean 6 Insert the dipstick until it seats but don t scre...

Страница 107: ...a firm level surface when checking the oil level uDo not overfill above the upper level mark uMake sure no foreign objects enter the oil filler opening uWipe up any spills immediately 2 Securely reins...

Страница 108: ...3 to 5 minutes 3 Turn the ignition switch off and wait for 2 to 3 minutes 4 Place on a firm level surface and lower the side stand 5 Place a drain pan under the drain bolts 6 Remove the oil fill cap...

Страница 109: ...l the crankcase with the recommended oil 2 P 86 and install the oil fill cap 12 Check the oil level 2 P 104 13 Check that there are no oil leaks 14 Install the skid plate Torque 19 lbf ft 26 N m 2 7 k...

Страница 110: ...g Engine Oil Filter 2 P 106 2 Remove the clutch oil filter cover clutch oil filter and spring by removing the clutch oil filter cover bolts uDiscard the oil and clutch oil filter at an approved recycl...

Страница 111: ...er cover bolts and tighten 7 Apply a thin coat of engine oil to the rubber seal of a new engine oil filter 2 P 107 8 Install the new engine oil filter and tighten 9 Install a new sealing washer onto t...

Страница 112: ...R level and LOWER level marks in the reserve tank If the coolant level is dropping noticeably or the reserve tank is empty you likely have a serious leak Have your motorcycle inspected by your dealer...

Страница 113: ...ts enter the reserve tank opening 2 Securely reinstall the cap Changing Coolant Have your dealer change the coolant unless you have the proper tools and are mechanically qualified 3WARNING Removing th...

Страница 114: ...l and that the fluid level is between the LOWER level and UPPER level marks If the brake fluid level in either reservoir is below the LOWER level mark or the brake lever and pedal freeplay becomes exc...

Страница 115: ...placed if a brake pad is worn to the indicator 1 Inspect the brake pads from in front of the brake caliper uAlways inspect both left and right brake calipers 2 Inspect the brake pads from the rear rig...

Страница 116: ...e your motorcycle on a firm level surface Stop the engine and push your motorcycle while set the parking brake to check the efficacy of the parking brake If the efficacy of the parking brake becomes w...

Страница 117: ...rake Light Switch Check the operation of the brake light switch Hold the brake light switch and turn the adjusting nut in the direction A if the switch operates too late or turn the nut in the directi...

Страница 118: ...transmission in Neutral and raise the side stand Sit on the motorcycle and raise the side stand 4 Start the engine pull the clutch lever in and shift the transmission into gear Start the engine and p...

Страница 119: ...e the chain inspected by your dealer 1 Shift the transmission to Neutral Stop the engine 2 Place your motorcycle on the side stand on a level surface 3 Check the slack in the lower half of the drive c...

Страница 120: ...djusted by your dealer When adjusting the drive chain slack be careful not to damage the wheel speed sensor and pulser ring 1 Shift the transmission to Neutral Stop the engine 2 Place your motorcycle...

Страница 121: ...ck 2 P 117 6 Check rear axle alignment by making sure the end of the chain adjusting plate aligns with the scale graduations on both sides of the swingarm Both marks should correspond If the axle is m...

Страница 122: ...djusted to the proper slack the chain is excessively worn and must be replaced If necessary have the drive chain replaced by your dealer Checking the Drive Chain Slider Check the condition of the driv...

Страница 123: ...ol It is not necessary to remove the wheels to perform the recommended service in the Maintenance Schedule However information for wheel removal is provided for emergency situations 2 P 143 1 Inspect...

Страница 124: ...kinks or signs of wear If necessary have it replaced by your dealer Lubricate the clutch cable with a commercially available cable lubricant to prevent premature wear and corrosion Freeplay at the clu...

Страница 125: ...n the upper lock nut 2 Turn the upper clutch cable adjuster until the freeplay is 3 8 to 13 16 in 10 to 20 mm 3 Tighten the upper lock nut and check the freeplay again Lower Adjustment If the upper cl...

Страница 126: ...eeplay is 3 8 to 13 16 in 10 to 20 mm 4 Tighten the lower lock nut and check the clutch lever freeplay 5 Start the engine pull the clutch lever in and shift into gear Make sure the engine does not sta...

Страница 127: ...tle does not move smoothly close automatically or if the cable is damaged have the motorcycle inspected by your dealer Adjusting the Throttle Freeplay 1 Loosen the lock nut 2 Turn the adjuster until t...

Страница 128: ...ce a suitable container under the crankcase breather tube 2 Remove the crankcase breather tube plugs from the tube 3 Drain deposits into a suitable container 4 Install the crankcase breather tube plug...

Страница 129: ...ntenance Other Adjustments Adjusting the Headlight Aim You can adjust vertical aim of the headlight for proper alignment Turn the knob in or out as necessary Obey local laws and regulations Lower Rais...

Страница 130: ...e lever and the handle grip Adjustment method Turn the adjuster until the numbers align with the index mark while pushing the lever forward in the desired position After adjustment check that the leve...

Страница 131: ...the box end wrench The spring preload adjuster has 15 turns Turn clockwise to increase spring preload hard or turn counterclockwise to decrease spring preload soft The standard position is the 5 turn...

Страница 132: ...rns or more Turn clockwise to increase rebound damping hard or turn counterclockwise to decrease rebound damping soft The standard position is 2 1 4 turns from the maximum setting so that the punch ma...

Страница 133: ...ore Turn clockwise to increase compression damping hard or turn counterclockwise to decrease compression damping soft Turn the adjuster clockwise hard until it will no longer turn lightly seat Turn th...

Страница 134: ...h or turn counterclockwise to decrease spring preload low Turn the adjuster counterclockwise low until it will no longer turn lightly seat Turn the adjuster clockwise high until it clicks This click i...

Страница 135: ...erclockwise to decrease rebound damping soft The standard position is 11 clicks from the maximum setting so that the punch mark on the adjuster aligns with the reference punch mark NOTICE Do not turn...

Страница 136: ...rclockwise to decrease compression damping soft The standard position is 14 clicks from the maximum setting so that the punch mark on the adjuster aligns with the reference punch mark NOTICE Do not tu...

Страница 137: ...nction Indicator Lamp MIL P 138 ABS Anti lock Brake System Indicator P 139 Torque Control Indicator P 140 If the Indicator is Blinking in the Gear Position Window While Riding P 141 Other Warning Indi...

Страница 138: ...ion indicator lamp MIL is on uIf the indicator light is on contact your dealer as soon as possible Starter Motor Does Not Operate Check the following items Make sure the engine stop switch is in the R...

Страница 139: ...N position 2 Check that the radiator fan is operating and then turn the ignition switch to the OFF position Suspect a fault Do not start the engine Transport your motorcycle to your dealer Allow the e...

Страница 140: ...l is at or near the low level If the low oil pressure indicator stays on when the oil level is at the proper level stop the engine and contact your dealer If the engine oil level goes down rapidly you...

Страница 141: ...tor comes on or starts flashing while riding Indicator does not come on when the ignition switch is in the ON position Indicator does not go off at speeds above 6 mph 10 km h If the ABS indicator stay...

Страница 142: ...itch is turned on Indicator does not go off at speeds above 6 mph 10 km h Even when the Torque Control indicator is on your motorcycle will have normal riding ability without Torque Control function u...

Страница 143: ...e Turn the ignition switch to off and move the motorcycle back and forth slightly to disengage the gears Turn the ignition switch to on again and start the engine Start the engine while applying the b...

Страница 144: ...uel gauge indicators will be displayed as shown in the illustration If this occurs see your dealer as soon as possible Coolant Temperature Gauge Failure Indication If the cooling system has an error a...

Страница 145: ...ile you are riding If you need to make a temporary repair by patching a tube or using an aerosol sealant ride cautiously at reduced speed and have the tube replaced before you ride again Anytime a tub...

Страница 146: ...3 On the right side remove the mounting bolts and remove the brake caliper 4 On the left side remove the mounting bolts and remove the brake caliper uSupport the brake caliper assembly so that it doe...

Страница 147: ...ort your motorcycle securely and raise the front wheel off the ground using a maintenance stand or a hoist 8 Loosen the right axle pinch bolts 9 On the right side loosen and withdraw the front axle sh...

Страница 148: ...and wheel hub 3 Align the end of the front axle shaft with the surface of the fork leg 4 Tighten the right axle pinch bolts to hold the axle 5 Tighten the axle nut 6 Loosen the right axle pinch bolts...

Страница 149: ...Retighten the right axle pinch bolt 13 Raise the front wheel off the ground again and check that the wheel rotates freely after you release the brake 14 Remove the protective tape or cloth If a torqu...

Страница 150: ...nuts and turn the adjusting nuts so the rear wheel can be moved all the way forward for maximum drive chain slack 3 Remove the rear axle nut and washer 4 Remove the drive chain from the driven sprocke...

Страница 151: ...ke pedal while the wheel is removed u Do not set the parking brake while the wheel is removed Installation 1 To install the rear wheel reverse the removal procedure uTake care to prevent the brake cal...

Страница 152: ...After installing the wheel apply the brake pedal several times then recheck that the wheel rotates freely Recheck the wheel if the brake drags or if the wheel does not rotate freely If a torque wrench...

Страница 153: ...ecover after recharging contact your dealer Burned out Light Bulb Follow the procedure below to replace a burned out light bulb Turn the ignition switch to the OFF or LOCK position Allow the bulb to c...

Страница 154: ...The headlights use several LEDs If there is a LED which is not turned on see your dealer for servicing Brake Tail light The brake and tail light uses several LEDs If there is a LED which is not turned...

Страница 155: ...and turn it counterclockwise 4 Install a new bulb and parts in the reverse order of removal License Plate Light 1 Remove the screws 2 Remove the license light cover and license light cover packing 3 P...

Страница 156: ...Box Fuses 1 Remove the front seat 2 P 98 2 Open the fuse box covers 3 Pull the fuses out one by one with the fuse puller in the tool kit and check for a blown fuse Always replace a blown fuse with a s...

Страница 157: ...Electrical Trouble u Blown Fuse 155 continued Troubleshooting CRF1000D Fuse box covers Spare fuses Fuse box cover Spare fuse...

Страница 158: ...4 Pull the main fuse and FI fuse out one by one with the fuse puller in the tool kit and check for a blown fuse Always replace a blown fuse with a spare fuse of the same rating uSpare main fuse is pr...

Страница 159: ...the fuse box cover 4 Pull the ABS main fuses out one by one with the fuse puller in the tool kit and check for a blown fuse Always replace a blown fuse with a spare fuse of the same rating uSpare main...

Страница 160: ...one with the fuse puller in the tool kit and check for a blown fuse Always replace a blown fuse with a spare fuse of the same rating uSpare main fuse is provided in the starter magnetic switch 5 Rein...

Страница 161: ...r Motorcycle P 167 Transporting Your Motorcycle P 168 You the Environment P 169 Vehicle Identification Number P 170 Emission Control Systems P 171 Catalytic Converter P 176 Oxygenated Fuels P 177 Auth...

Страница 162: ...o make a duplicate key take the spare key and the key tag to your dealer or a locksmith If you lose all keys and the key tag the ignition switch assembly will probably have to be removed by your deale...

Страница 163: ...unsafe If you stop the engine using the engine stop switch turn the ignition switch off Failing to do so will drain the battery The display locks at 999 999 when the read out exceeds 999 999 The tripm...

Страница 164: ...gine can be restarted The assist slipper clutch system helps to prevent the rear tire from locking up when the deceleration of your motorcycle produces a strong engine braking effect It also makes the...

Страница 165: ...nels and other plastic components with extra care to avoid scratching them Avoid directing water into the air cleaner muffler and electrical parts 3 Thoroughly rinse your motorcycle with plenty of cle...

Страница 166: ...r the seat u Water in the under seat compartment can damage your documents and other belongings Do not direct water at the air cleaner u Water in the air cleaner can prevent the engine from starting D...

Страница 167: ...ergents or any kind of chemical cleaner on the windscreen Dry with a soft clean cloth For a dirtier windscreen use a diluted neutral detergent with a sponge and plenty of water Make sure to wash off a...

Страница 168: ...e fine texture compound Then rinse by the same manner as removing mud or dust When the exhaust pipe and muffler are painted do not use a commercially available abrasive kitchen cleaning compound Use a...

Страница 169: ...th tires are off the ground After rain remove the body cover and allow the motorcycle to dry Remove the battery 2 P 95 to prevent discharge Charge the battery in a shaded well ventilated area u If you...

Страница 170: ...ransported it should be carried on a motorcycle trailer or a flatbed truck or trailer that has a loading ramp or lifting platform and motorcycle tie down straps Never try to tow your motorcycle with a...

Страница 171: ...t oil and other toxic wastes in approved containers and take them to a recycling center Call your local or state office of public works or environmental services to find a recycling center in your are...

Страница 172: ...cation Number The VIN and engine serial number uniquely identify your motorcycle and are required in order to register your motorcycle They may also be required when ordering replacement parts You sho...

Страница 173: ...Systems Your motorcycle engine emits combustion by products including carbon monoxide CO oxides of nitrogen NOx and hydrocarbons HC Gasoline evaporation also emits hydrocarbons Controlling the product...

Страница 174: ...liance with the terms of the Distributor s Warranties for Honda Motorcycle Emission Control Systems is necessary in order to maintain a valid emissions system warranty The Vehicle Emission Control Inf...

Страница 175: ...ystem The ignition timing control system adjusts the ignition timing to reduce the amount of HC CO and NOx produced Secondary Air Injection System The secondary air injection system adds filtered air...

Страница 176: ...logies is prohibited TAMPERING WITH THE NOISE CONTROL SYSTEM IS PROHIBITED U S federal law prohibits and Canadian provincial laws may prohibit the following acts or the causing thereof 1 The removal o...

Страница 177: ...e intake system Lack of proper maintenance Removing or disabling any emissions compliance component or replacing any compliance component with a noncompliant component Have your motorcycle inspected a...

Страница 178: ...pollution and can impair your engine s performance A replacement unit must be an original Honda part or equivalent Follow these guidelines to protect your motorcycle s catalytic converter Always use...

Страница 179: ...to 5 by volume that contain cosolvents and corrosion inhibitors to protect the fuel system Never use a blend containing more than 5 If you accidentally fill your fuel tank with an oxygenated fuel con...

Страница 180: ...l can help you prepare your Honda motorcycle scooter ATV and SxS for winter storage These Honda manuals are written for the professional technician However if you possess the proper tools observe the...

Страница 181: ...r Warranties Booklet Please refer to the Warranty Booklet posted on our website at www honda ca It is important to realize that your warranty applies only to defects in material or workmanship of your...

Страница 182: ...will return the results of the inspection If a problem exists and is covered under warranty your dealer will perform the warranty repairs If you have any questions about your warranty coverage or the...

Страница 183: ...hone number Product model year and VIN Date of purchase Dealer name and address We will likely ask your Honda dealer to respond or possibly acknowledge your comments directly American Honda Motor Co I...

Страница 184: ...d Honda accessories and products Canada only that provide the same quality that went into your motorcycle The sales department offers the Honda Protection Plan to extend almost all of your warranty co...

Страница 185: ...open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between...

Страница 186: ...ht capacity 1 392 lb 178 kg Maximum weight on rear carrier 22 lb 10 kg Passenger capacity Rider and 1 passenger Minimum turning radius 8 5 ft 2 6 m Displacement 60 9 cu in 999 cm3 Bore stroke 3 62 2 9...

Страница 187: ...Service Classification SG or higher except oils labeled as energy conserving or resource conserving on the circular API service label SAE 10W 30 JASO T 903 standard MA Pro Honda GN4 4 stroke oil USA C...

Страница 188: ...se plate light 12V 5W Main fuse 30A Other fuses 30A 20A 15A 10A 7 5A Skid plate bolts 19 lbf ft 26 N m 2 7 kgf m Bolts B 6 6 lbf ft 9 0 N m 0 9 kgf m Bolts A 6 6 lbf ft 9 0 N m 0 9 kgf m Oil filter 19...

Страница 189: ...187 Information Record VIN Engine No Color Label Code Owner s Name Address City State Phone Dealer s Name Address City State Phone Service Manager...

Страница 190: ...Switch 115 Brakes Fluid 87 112 Pad Wear 113 Parking Brake 114 Braking 12 Bulb Brake Tail Light 152 Front Rear Turn Signal Light 153 Headlight 152 License Plate Light 153 C Caring for Your Motorcycle...

Страница 191: ...ock 71 F Flooded Engine 58 59 Front Seat 98 Fuel Gauge 25 Oxygenated 177 Recommended 69 Remaining 25 Tank Capacity 69 Fuses 85 154 G G Indicator 28 G Switch 51 56 Gasohol 177 Gasoline 69 Gear Position...

Страница 192: ...4 M Maintenance Fundamentals 79 Importance 74 Safety 75 Schedule 76 Maximum Weight Limit 19 Modifications 17 MT Mode 29 63 65 66 68 N N D Switch 50 63 66 Neutral Indicator 45 O Odometer 27 36 161 Off...

Страница 193: ...ns 12 S S Mode 28 63 65 66 67 Safety Labels 8 Safety Precautions 10 Shift Switch 50 Shifting Gears 61 Side Stand 116 Side Stand Ignition Cut off System 116 Spark Arrester 102 Specifications 184 Speedo...

Страница 194: ...Indicator 46 140 Torque Control OFF Indicator 46 Transporting Your Motorcycle 168 Tripmeter 27 36 161 Troubleshooting 135 Turn Signal Indicators 44 45 V Vehicle Identification Number 170 W Warning Ind...

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