Honda 1981 GL1100 interstate Скачать руководство пользователя страница 1

Содержание 1981 GL1100 interstate

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Страница 2: ...rasscovered areas lnay be illegal Obey local laws and regulations READ OWNER S MANUAL CAREFULLY Pay specialattention to statements precededby the following worcls pM Inilicates a strong possibility of severc petsonal iniury or loss of life if tnstruc tions are not followed CAUTION i Indicates a possibitity of personal injury or e uipnent damage if instrllctions ore nu lbllowcJ NOTE Gives helpful i...

Страница 3: ...the ldtestproduction informa tion availableot the tlme of approvalfor ptintint HONDA MOTOR CO LTD reserves the right to make changes at any time without noticeand without incurringany obli ga tion No part of this publication may be teproducedwithout wtitten permission HondaMotorCo Ltd 1980 ...

Страница 4: ...RIDE IHE MOTORCYCLE Also for your own and your llonda s sake pleas read all the written material which came with your new Honda Theseitems lnclude x llonda Owner s Identification Card Setup and PredeliveryChecklist Hondr Motorcycle EmissionControl System Distributor sWarranty Honda Motorcycle Distributor s Limited Warranty When servrceis requlred remember that your Honda dealer knows what it takes...

Страница 5: ... Parking Anti rhefr Tips Page SPECIALPROCEDURES 53 ToolKit 54 FrontWheei Removal 55 RearWheel Removal 58 FuseRepIacement 61 MAINTENANCE 63 Maintenance Schedule 65 Maintenance Record 67 Engine Oil 68 Oil Filter 69 Spark Plug 7 0 IdleSpeed 7l Air Cleaner 12 Crankcase Breather l 3 Fina1DriveOi1 74 Clutch 75 Brakes 77 SideStand 80 Battery 81 CLEANING 83 sroRAGE 84 EMISSION CONTROLSYSTEM 85 CONSUMER IN...

Страница 6: ...Page SPECIALPROCEDURES 53 Tool Kit 54 Front WheelRemoval 55 RearWheel Removal 58 FuseReplacement 61 MAINTENANCE 63 MaintenanceSchedule 65 MaintenanceRecord 67 EngineOil 68 Oil Filter 69 SparkPlug lO Idle Speed ll Air CIeaner 72 CrankcaseBreather 73 Final Ddve Oi1 74 Clutch 75 Brakes 7 7 SideStand 80 Battery 8l cLEANING 83 Page I I 2 2 2 5 8 l0 10 t4 t6 38 40 45 Riding 84 85 89 92 45 46 48 49 fl 52...

Страница 7: ...e motorcyclist Make you elf conspicr lous to help avoid_the accidentthat wasn t your fault Wear bright or reflective clothing Don t drive in another motorist s blind spot 4 Obey all federal state and local laws and regulations Excessivespebd is a factor in many accidents Obey the speed limits and NEVER travel faster than con ditions warrant Signal before you make a turl or lane change Your size an...

Страница 8: ...l federul state and local equipment regulatio s 2 LOADINGAND ACCESSORTES trtEllntt To prevent an occident use extreme care when adding and iding with qccessories and cargo Addition of accessoies and carSo can reduce d motorcycle s stability performance and sofe operati g speed Never ride arr accessofy equipped motofclcle at speeds abow 80 mph Aad remember that this 80 mph limit may be rcduced by i...

Страница 9: ...r Unstable handling or slow steering response may result 6 Do not exceedmaximum capacityload of Hondaaccessor ies Traveltrunk 20 lbs 9 kg Saddlebags 20 lbs 9 kg eachside Fairingpockets 5 lbs 2 kg eachside 7 Honda faidng travel trunk and saddle bags are designed for GLl100 and GL1l00 INTERSTATE only Do not install them on any other motorcycle 8 Do not store articles between faidng and motorcycle Th...

Страница 10: ...cessodes which alter your dding position by moving handsor feet away from controls may increase reaction time in an emergency 4 Do not add electrical equipment that will exceedthe motorcy le selectrical system capacity A blown fuse could cause a dangerous loss of lights or enginepower at night or in traffic 5 This motorcycle was not designedto pull a sidecaror trailer Handling may beseriouslyimpai...

Страница 11: ... befo e you ride Tubeless tires havesomedegreeof self sealing abilily if rhej are pun lurcd andleakageis olten very slow Inspect very closely for puncturcs especially if thetile is not fully inflated Dry weisht kg lbt 109 68J Curbweight wet ks lbt 332 732 Grossvehicleweight ratins ke lbs s10 1125 Vehicle capacityload ks lbs 170 37s Front Rear Tire ize i r0 90 19 62H 110 90 17 68H Clold tirc pres k...

Страница 12: ...Minimum tread depth Front 1 5mn l 16 in Rear 2 Omm 3132n Repair Replacement Seeyour authorizedHondaDealer I9MHfiltl The use of tires other than those on the tire information label adw el eff ect handling Do no install tube ttpe tircs on lessims The beadEnu not seat the tires could slip on the ims tire deflation Do not in tall a tube inside a tire Excesiive heat build up may c the tube to burst res...

Страница 13: ... tire if the idew ll is punctured ot dlmaged Sideh all flex ing ma use rcp tit failure and tire deflation carJltoN Do nat iry to lentot e tubelcss tires withort r Idl tools dn I r n pt tectors You mey dainage the ritn sealing sutlace or ditfigure the rim ...

Страница 14: ...nd are for heavy loadsand rough road conditions Check and adjust air pressure when the front fork tubes and rear shock absorbers are cold before riding l Placethe motorcycle on its cente stand Do not use thg side stand or you will get false pressure readings 2 Remove the flont fork air valve cap l and rear shock absorber afu valve cap 2 3 Check the air pressureusingthe presswe gaugesuppliedin the ...

Страница 15: ...that you do not exceed recommended air pressureor the ride willbehalshanduncomfortable uM If the rear suspension atf pressure vrarnitlg light stays on v hile riditlg reduce speed to below 50 m2h atld Woceed immedidtelY to lhe nearest filling statiotl to add air Do not con tinue riding because stabilil and handling may be adrercely 6ffecte 1 2 Valvc cap Gear l Valvecap froni ...

Страница 16: ...switch Left rearview mirror Chokeknob Speedomet r Coolanttempenture gauge Wamingandindicato lights Fuel gauge Tachometer Front brakefluid reservoir Right rear view mirror Frcnt brakelever Enginestopswitch Ttuottle gdp Starte button Ignition switch Coolantreserve tank cap 5 6 7 8 e PARTSLOCATION 10 ll 12 13 14 1s 16 17 18 le 20 2r 22 23 I to ...

Страница 17: ...r____ l1 ...

Страница 18: ...e l Coolingfan 2 Fuelfiller cap 3 Fuelvalve 4 Gearchange pedal 5 Centerstand 6 Sidestand ...

Страница 19: ...drive gearoil filler cap foot peg 4 Operatorfoot peg 7 Engineoil filler cap 5 Rearbrakepedal 6 IngineOil inspcction qindow brake fluidrese oir ...

Страница 20: ...d by your deater when ordering replacement parts Recold the numbers here for your refer ence The VIN Vehicle Identification N l is on the Safety Certification FRAMENO ENGINE NO affixed to the left side of the head This number is the same a s frame number t2 stamped on the sideof the steeringhead l VIN number 14 2 Frarnenumber ...

Страница 21: ...The enginenumber 3 is stampedon the top dght sideof the crankcase 3 Engine number ...

Страница 22: ...r and tripmeter read in miles Canadian model Odometer and tripmeter read in kilometers 1 Tripmeter 2 Speedometer 3 Odometer 4 Left turn signalindicator 5 Coolanttemperature gauge 6 Fuelgauge 7 Rightturn signalindicator 8 Tachometer 9 Tachometor redzone 10 Tripmeterresetknob ll Oil pressure warninglight 12 Highbeamindicator 13 Neutralindicator 14 Rearsuspension air pressure warninglight 16 ...

Страница 23: ...ant temperature seepage l9 6 Fuel Gauge Showsapproximate l9 fuel supply available seepage 7 Right turn signal indicator amber Flasheswhen right turn signal operates 8 Tachometer Shows engine rpm 9 Tachometer red zone Do not operate engirie in red zone when6ida6Gl NEVER operatebeyond red zone CAUTION Lxce dinB rcaommcndedmaximun cnginerpm may causeser ous engine damage 10 Tripmeterreset knob Resets...

Страница 24: ...dicator blue Lights when headlight is on high beam l3 Neutral indicator een Lightswhentransmission is in neutral t4 Rearsuspension air pressure warnmg lieht red Light should come on for 5 seconds alter tr the ignition switch on then go out If light doi come on or comes on and does not go out the fault in the pressurc warning system If light on while riding over l0 mph rear suspensi pressure must b...

Страница 25: ...ntil the problem has been corrected CAUTION Exceeding maximum running temperature mdy causeserious engine damage Fuel Gauge The fuel gauge shows the approximate fuel supply available At F full tnere 1s 20 liters 5 3 US gal including the reserve supply When the gauge needle lirst points to RES there is about 4 5 liters 1 2 US gal left in the tank Refill the tank as soon as possible If the matn fuel...

Страница 26: ... be started The motorcycle radio can be operated Removeth Headlght taillight and meter lights are on and other lights can be operated Engine can be started The motorcycle radio can be operated Key cannot removed All electricalcfucuitsareoff exceptfor the ACC terminal and motorcycleradio Key cannot removed Engineandlightscannotbe operated LOCK steer ing lock Steeringis locked Engineand lights canno...

Страница 27: ...your motorcycle is stopped with the ignition switch ON and the engine stop switch OFF the headlight and taillight will still be on resulting in battery dis charge StarterButton The starter button 2 is below the engine stop switch l When the starter button is pressed the starter motor will crank the engine and the headlight will automatically go out during stafting but the taillight will stay on Se...

Страница 28: ...mer Switch f Select HI for high beam LO for low beam Turn Signal Switch 2 Move to L to signal a left tum R to signal a right tum Retum to the oenrer off when finished Horn Button 3 Pressthe button to sound the horn 22 1 Headlightdimmerswitch 2 Turn signalswitch 3 Hom ...

Страница 29: ...et Holder The helmetholder I is on rhe right side of the frameabove the crankcase Hang your helmet on the holderpin 3 and push the pin in to lock it To unlock insert the ignition key 2 and tum it counterclockwise A B The helmet holdet is designed fot use while parked Do not operate the motor cycle with a helmet attached to the hoAer The helmet may intetfere with the rcar ssibly the wheel l Ignitio...

Страница 30: ... motor cycleradio is turned on AM FM band This switchcanbe setto AM AM DX AMlocal FM or FMlocal Set the sensitivitysel ctorto local reception of strong AM or FM the local indicator light yeuow light switch to the AM or FM or receivestationswith weaftsigna ls 1 Powerswitch volume contol 2 Poweron larnp 3 AM FM bard switch sensitivity 4 Manuavautosearch buttons 5 Preset buttons 6 Intercommunication ...

Страница 31: ... 99 tr9 1q This switch is used only when the head phone microphone set is attached Refer to the headphone micro phone instruc tior1s Mlrngry 1191l2 Use this button and the preset buttons to preset stations 1 Find the station by manual or auto search 2 Press the memory button The red memory indicator LED now lights and the unit js set to the preset standby mode Press the l 2 3 or 4 preser button wh...

Страница 32: ...lvays adjust controls or reset tunins beIorc riding Keep both hands on thi handlebqrc while rid ing Do not tum the volumeup soloud that it interferes with ssfe riding or creates a disturbance CAUTIO Although the control unit is be woter proof and dew proof sprdy it with a hose control unit and instell the page 27 before wdshing the cycle Do not exposethe connector the control unit qnd the nain to ...

Страница 33: ... the lock and tum it clockwise 2 While holding the key pull it firrnly toward you Once the u it is about onethtd withdra n pull it up and detach it from the fairing 3 Attach the blind panel 10 Mountingthe control unit l Remove the blind panel by pulling its lower end 2 Insert the two tabs on the bottom of the control unit into the goove in the holder 3 Push the unit until you hear the lock click 4...

Страница 34: ... fuse failure occurs it usuallyiodicatesa short circuit or a4 over load in the electricalsystem ln th iscase the elect ca l system should be checked visually for damaged insulation or other possible faults If the probiem cannot be locatedvisually the motorcycle should be examined by an authorized Honda dealer T MEIIilH Never u ea fuse with a differcnt ruting from that specified Serious damqge to t...

Страница 35: ...o OFF before checking or repldclng the fuses to pf erent accidental short cir cuiting To replace the fuse open the fuse holder and lift out the clips with the fuse Slide the clips off the erds of the fuse and throw it away Slide the clips onto the ends of the new fuse push them back into the fuse holder and close the fuse holder Install the fuse holde and turn signal lamp securely CAUTION Do not o...

Страница 36: ...dio Antenna To temove the radio antenna Loosen the black knuded nut 1 To fold the mdio ante4na Loosen the white knurled nut 2 Fold the radio antenna down gxr f ilx 1 Blackknurlednut 2 vhite knurlednut 30 ...

Страница 37: ...ng preferenceand needs 1 Loosenthe rearview mirror screws 1 2 Loosenthe two front panelscrews 2 3 Move the windshieldup or down to the desbedposition 4 Tighten the two front panelscrcwsfirst lhentightenLherearviewmirrors NOTE Optional windshieldsof varying heights areavailable l Rearvie mirror scFws 2 Front panelscrews 31 l ...

Страница 38: ...dpull the lid To attach the pocket lid slide the front end of the lid over the fairing and push the leai enddown Fairing pockets arc for light u eigh items Do not corty more than j tbsu each side Lo ad Neight equallt in both sides tol minimize imbalance Ven GLI Iouv Ope tle fi E Do wh har t Review Loading and Accessorie loading 2 Pocketlid 3 Ignition switchkey ...

Страница 39: ... while iding the motorcycle Keep both hands on the handlebarswhile riding HeadlightBeamAdjustment The headlight beam can be raised or lowered by turning the vertical beam adjusting knob l Obey local laws and regulations I9Mt illtltl Do not adjust the heqdlightbeamwhile riding the motorcycle Keep both handt on the handleba while idinF 1 Ventilationlouver l Verticalbeamadjusting knob ...

Страница 40: ...the ignition switch key into the trunk holder 3 and turn it counterclock l lgnition switch key 34 wise Push the trunk slightly andremovs To attachthe tmnk Hook the trunl hooks 4 loca ted under the trunk on the bars 5 on ihe luggage mck Pushthe rear of the tnrnk downto lock the traveltrunk securely nElnntl Trarel trunk is for light teight itenr Do not carr more than 20 lb Review Loading and Accesso...

Страница 41: ...the latches To install the lid Close both latches lnsert the ignition switch key into each latch and lock by turning clockwise Removethe key ruElitti Saddlebags arc for light u eight items Do not carry morc than 20 lbt in each side Lood weight equallt in both sides to minimize imbqhnce Review Loading and Ac essoriesbefore loadins f ...

Страница 42: ... the plastic bag in this tray When wasnrngyour motorcycle be carefulnot to flood the compartment Seat The seat can be set in three positions To adjusl r move the lefr saddlebaglid pull the seatlock fl and move the seat After adjustment make sure the seaxr securc_ and our rjding position is com IOrtable ACC The in tl DC max conn chec the s whfle maxil may I Revie l Seat lock ...

Страница 43: ...f so equipped checkrhe batteryfrequentlylo determine the state of chargeand also the condition while being subjected to prolonged maximum loads Higher curent demands may blow the fuseor discharge the battery Review the LOADING AND ACCEC SORIESWARNING pages2 4 before installingaccessories Connectaccessory electrical leads securely and keep them insulated away from hot partsand sharpedges ...

Страница 44: ...fuel will flow from the leserve fuel supply to the carburetors Use the rcservefuel only when the main supply is gone Refill the tanl as soon as possible after switching to RES The reservefuel supply is approximately 4 liters l l USsal 38 NOTE Do not operatethe motorcycle fuel valve at RES after could run out of fuel with no Knov how to operate the vrhile riding the motorcycle Y awid a suddenstop i...

Страница 45: ... or higher may be used If knocking or pinging occurs try a different brand of gasoline or higher octanegrade This fuel system is pressurized Open the filler cap slowly Gasoline is extremely flammable and is explosive under ccrtain conditions Refuel in a r ell wntilated area with the engine stopped Do trot smoke or allor r fla es or sparks in the area where the motorcycle is refueled ot storcd Do n...

Страница 46: ...nspectlon window 3 on the lower right side of the crankcase The oil level should be betweenthe upper l and lower 2 ti Gll 2 Lower levelmark 40 levelmarks If the insideof is dirty turn the wiper 4 wlncow 3 If required rcmove the add the specifjed oil up to revel mark and eplace the cAuflo r Running the engine with can cauSeseriout engine damqge Inspeciion window ...

Страница 47: ... this designation on the container The use of specialoil additivesis unnecessary and will only increaseoperating expenses CAUTIONI Engine oil is a mdjor factor affecting the performance and setr ce life oJ the engine Non deteryent vegetable or castor based ruci g oils are not rec ommended Recommended 0il Viscosity sAEl0w 40 Other viscosities shown in the below may be used when the temperaturc in y...

Страница 48: ... stand on leyelground Removethe oil filer cap l Check that the final gear caseis lilled up to the lower edg e of the oil inspectionhole 2 Add the recommendedoil until it reaches the lower edgeof the oil inspectionhole if requued Recommended oil HypOID GEAR OIL SAE 90 Aboves C 41 F sAE 80 Belows c 4l Fi 1 Oil filler cap 2 Oil inspectionhole 42 ...

Страница 49: ...lant solution is recommended for most operating temperatures aild provides good corrosion protection A higher concentration of antifrceze decrcases the cooling system performance and is recom mended only when additional protection against freezing is needed A concen rauon of lessthan 40160 40 antifreeze will not provide proper corrosion protection Dur ing freezing temperatures check the cooling sy...

Страница 50: ...r tossu excessive check for leaksand see yo ur authorized Honda dealer for repair uo not removetie radiator caD Igl Ellittt D o not rcmove the radiator cap v hen he engine is hot The coolont is under press urc and sevete scalding could fesutt Keep hahds and clothing qwa frcm the coo ng tan as statts automarically 44 ...

Страница 51: ...neoes sary pages19 38 39 Check for leaks 3 Coolant level add coolant if required pages43 44 Check for leaks 4 Fro t and rcar brakes check opera tion make sure there is no brake fluid leakage pages77 79 5 Tires check condition and prcssure pages 6 Throttle check for smooth opening and closing in all steedng positions 7 Lights and horn check that headlight tail stoplight turn signals indicators and ...

Страница 52: ...lease the starter button for approximately lO seconds before pressing it again rne electnc starteTwill work when the transmission is in gear with lhe clutch disengaged 2 Start the engine closed Po nol flood the engineby twisting the rnTot e repeatedly The carburetors navean accelemtorpumD PREPARATION Make_surethe transmission is in neutral ano the enginestop switchis at RUN rurn the luel valve ON ...

Страница 53: ... the throttle slightly E ls T n 9ri1 rl 35 C 95 F or above l Do not usethe choke 1 2 Open the throttle shghtly I J Startthe engine I Low Ail Temperature l Follow steps 1 and 2 under Normal Air Temperature 2 3 4 When engine rpm begins to pick up operate the choke knob to keep fast idle at 2 500 3 500 rym To speed warm up open and close the tfuott1e keeping engine rpm below 3 500 About 5 minutes aft...

Страница 54: ...igh At Tempera ture Starting Procedure BREAK IN During the first 600 miles 1 000 not operate the motorcycle at 8O7oof the lower RED ZONE in any gear Avoid full throttle and do not operate for a long speed During initial bieak in newly surfaces will be in contact with and these surfaces will wear in Break in maintenance at 1000km is designed to this initial minor wear Timely ance of the break in ma...

Страница 55: ...n Shiitingpattern Proper shifting will provide better fuel economy When changing gears under normal conditio s use the shifting points recommended by Honda as follows Shifting Up l9 mph 30 km h 25 rnph 40 kn h 31 mph 50 km h 37 rnph 60 km h From5th ro 4rh 25 mPh 40 km h From 4th to 3rd 19 mph 30km h Disengage the clutch when the speed drops below 9 mph t5 km h when engine roughless is evident or w...

Страница 56: ...motorcycle or coa stfor long distancei while rhe engine is off The transmission will not be prc perb lubricated dnd damage may result Do not excecd b 500 rpm u hentunning the engine without a load Serious engine damage ma rcsult NOTE The battery will not charge while engine speedis below 950 rpm Avoid idling for prolonged periods or con tinuousoperalionbelow950rpm 50 ...

Страница 57: ...forc entertng o turn closing the thtottle or braking in mid turn nay cause wheel slip llheel slip will reduce control of the mo IotcYcle llhen riding in wet or rainy condttiont ot ot1 loose surfaces the ability to ma euver and stop aill be reduced All of lour actions should be smooth uncler thcsc o nal it iont Suddcn occelefilic n braking or turning may cause loss of conlrol For Your afelY exercis...

Страница 58: ...the key removed This will tum on the taillight to make the notorcycle more visible to traffic The battery will dischargeif the ignition switch is left at P for too long a time ANTI THEFT TIPS l Always lock the steeringand the key in the ignition the radio control unit from This sounds simple but forget 2 Be sure the registration for your motorcycle is curlent 3 Park your motorcycle in galage whene...

Страница 59: ...an removethe entire wheel and take it i i oir rirco ilp ii iacilitv nei t io rLes on page s Because of the cdtical nature ol h t uttu tt ni you shouldp o d to an authorized Hondadealerassoonaspossible afterrepairto vetify proper assembly strN Stop the engine and support the mototcycle securely on a level surface before performing theseprocedures ...

Страница 60: ...ll as front and rear suspension air pressute 2 Air pressuie gauge 54 Leverfor screwddver 8 x l2mm openendwrench l0 x l2mm openendwlench l0 x l4mm openendwtench Pliers No 2 screwdriyer No 2 phillipsscrewdriver No 3 phillips screwdriver Scrcwdrivergdp Handlebar Sparkplug wrcnch l mm wrench 19mmwrench 24 mm wrench and handle 6mm hex wrench 8mm hex wrench 10 x 12mm wrench Feelergauge 0 1 mm 0 003 0 13...

Страница 61: ...eedo meter cable 2 3 Remove either caliper assembly by looseningthe caliper bolts 3 l Speedometer cablesetscrew 3 Caliper bolts 2 Speedometer cable CAUTION Support the caliper assembly so thdt it doei not hang from the brake hose Do tlot twist the brake hose 4 Remove the front axle holder nuts 4 and axle holders 5 5 Removethe wheel 4 Axleholdernuts 5 Axleholders 55 ...

Страница 62: ...el fit the brake disc 7 carcfu Y betweet the brake pads to avoid damugingthe Pads 2 Install the axle holdeis 5 with the F arrow forward and hand tighten the hold r nuts 4 with flat washers and lock washers Make sure the rpeed ometer cable gea box is hodzontal 3 Fit the brake caliper ov r insta llthe caliperbolts 3 and them to 3 4 kg m 22 29 ft lbs 4 Tighten the axle holder nuts 4 left axle holder ...

Страница 63: ... gauge 7 Check that the other three corners of the caliper holder 6 have a clearance of at least 0 7mm 0 028 in between caliperholder and disc 8 After installing the wheel apply the brakes several times and check for free wheel rotation when released IEM Failure to pro ide adequate disc to caliper holder cleara ce may darnage the brake discs and impair bruking efficien cy If a torque wrench wqs no...

Страница 64: ...the axleholdingbolt J 5 Remoye the lower shock absorbernut right side and bolt 4 left side 6 Raise the rear wheel so the axle will clear the muffler 7 Pull out the rearaxle 5 Support the coliperassemblY and arm before removing the rear that it does not hang ftom the hose Do not twist the brakehose 8 Removethree final drive casenuts 9 Movethe wheelbackward 10 Separatethe final ddve casefrom wheel 6...

Страница 65: ...t of the cylinder with subsequentloss of brake fluid If this occurs servicing of the brakesystemwill be necessary Seeyour authodzedHondadealer Installation Reversethe removal procedure Apply a lithium based multipurpose grease with molvbdenum disufide additiYe to the rear hub splinesand final drivegearsplines when rear wheel is removed Be sure the sDlineson the wheelhub fit into the final diive ca...

Страница 66: ...lhen installing the alheel fit the brake disc between the brake padt carcfully After installing the wheel apply the brake several times andthen checkthat the wheel rotates freely u hen released Re check the wheel if the bmke dragsor if the wheeldoesnot rotatc freely CAUTIOT Always replace used cotter pins with newone 60 l7 rr Et tt If a toque wrench rras not installation seeyour dealet as posrible...

Страница 67: ... when frequent fuse failure urs it usually indicatesa short clrcurt an overload in the electrical system your authorized Honda dealer for EtrErlilrt Never use a fuse vrith a different rutins from thot specified Serious damage to the electrical svstem ora fite mdy result causing a dangercus loss of lights or engine pouJerat niSht or in lraffic CAUTION Turn the ignition switch OFF before checking or...

Страница 68: ...e the main fuse loosen the screws and remove the old fuse Install the new fuse and tighlen the screwssecurely To replace fuses in the fuse box remove the fuse box cover Pull the old fuse out ol the clipsl or slide it lengthwise until one end comes out then ljft it out with your fingers Push a new fuse into the clips and install the fuse box cover Th wh mo Th noI are m sta ins Ho sio INSTALLATION e...

Страница 69: ...u authorized Honda dealer knows your motorcyclebest and is fully eqLlippedto maintain and repair it The scheduled maintenance may also be performed by a qualified servicefacility that not ufiv ao this kind of work or you may perform most of the work yourself if you aremeciranicallyqualified and have the proper tools and servicedata a Theseinstructions ale baseo on the assumption that the motorcycl...

Страница 70: ...s for mis alignment and damage that lou msy not be able to detect Stop the engine and support the motor cycle securcly on s lerel surface before perforfiing any maintenance Use neut genuine Honda parts or their equivalent for maintenance dnd repair Part which are not of equivalent quolity mat imF air the safety of lour motorcycle dnd the effective operation of the emission control systems The Vehi...

Страница 71: ...E SCHEDULE Perform Pre ridelnspection Page45 at eachscheduled maintenance period I InsDect andClean Adjust Lubricateor Replace if necessary C Clein R ReDlace A Adiust L Lubricate ODOMETERREADINC OI COOLING SYSTEM ...

Страница 72: ... I WHLILS STIIRING HEAD BT AI ING I I T I MAINT Should bc se iced by an authorizcd IIONDA dcJlcr unlr s tlrc o nur hJs proper tools and scryice d rrJ Jrrd i rn L nicall qu l i J R t o r r I ttONDq o0 ma rt ln the intercst of saiety we reconlmend thcsc ilems be scrvicedbtlly by an authorizedHONDA dcaler NOTES l Servicernore frequenrly when riding in dusty arcas 2 Servicemore ticqucntly when riding ...

Страница 73: ...nance including the 600 mile break in maintenance is considereda normal operatingcost and wiUbe chargedfor by your deal r receipts verifying the peiformance of required maintenanceshould be re Thesereceiptsshould be transferredwith the motorcycle to the new owner if motorcycleis sold o ...

Страница 74: ...r stand to assurccomplete and rapid draining l To drain the oil remove the oil cap l drain plug 2 oil filler 3 and cover 4 2 Check that the sealing washer on drain plug is in good condition install the plug 3 Check thar the oi l fill er bolr anc O rings are in good condition i install the cover alignirg the rccess 1 Oil filler cap 68 the filter cover with the boss on watel pump cover 3 Oil filter ...

Страница 75: ...elformed more fiequently than specified in the marn tenance schedule lnsert a new oil filter element Check that the O ringsare in good condition and that all parts are installedasshown Install the oil filter cover and tighten the oil filter bolt Oil Filter Bolt Torque 2 7 3 3 ke n 20 24 ft lb Perform steps 4 lo 6 of Engine Oil Change aos 2 3 4 OIL FILTER NOTE i l lL Changc the oii lilter engine oi...

Страница 76: ...g gap l is 0 6 0 7 mm 0 024 0 028in using a wire type feelergauge If adjustmentis necessary bend the side electrode 2 carefully 4 With the plug washercattached thread the new spark plugsin by hand to pre vent crossthreading 5 Tighten the spark plugs l 2 tum with a spark plug wench to comprcss the washer 6 Reinstallthe sparkplug caps 70 The spark plug must be securely ened An imprcpetb tightened be...

Страница 77: ...cheduledcarburetor including individual carbure toradjustmentand synchronization I The engine must be walm for accurate idle speedadjustment Ten minutes of stop and go riding is sufficient Warmup the engine shift to neutraland place the motorcycle on its center stand Adjustidle speedwith the throttle stop scrcw ldleSpeed 95Ot I o0 rym In neutial 1 Throttle stopscrew A Increase B Decrease ...

Страница 78: ... the top compa tment Remove the tool tray 2 Remove the wing nut l and air cleaner cover 2 3 Remove and discard the air cleane element 3 Inselt a new ail cleanerelement Install rcmoved paits in the revene orderof removal CRANK u s A 5 l Loose par n moun 2 Empt 3 Instal NOTE I Servic runo depo parent l wine nut 2 Air Cleanermver 3 Air cleaner element ...

Страница 79: ...parent tube Remove the stolage tank mounting bolt and the storage tank Empty the deposits InstaU the tank Service mole frequently when ddden in rain or at full throttle or service if the deposit level can be seen in the trans parent section of the drain tube ...

Страница 80: ... drain plug 2 2 After the oil is completely drained check that the sealing washer 3 on the drait plug is in good condition and install the drain plug Drain PlugTorque 1 0 1 4ks m 7 10 fttb 3 Fill the final drive with apploximately 150cc 5 1 oz of the recommended oil Make sure the recommended oil is filled up to the lower edgeof th inspection hole 4 4 Install the oil filler cap 74 1 Oil filler cap ...

Страница 81: ...ster 3 Tighten the locknut 2 and checkadjustment 0 20mm 3l4 in 2 lf the correct ftee play cannot be obtained using the cable adjuster 3 loosen the lock nut 2 and turn the cable adjuster in all the way Tighten the lock nut 3 At the lower end of the cable loosen the lock nut 4 and tum the cable adjuster 5 to giveabout 16 mm 5 8 in free play at the clutch lever and tightenthe lock nut 4 Make the fina...

Страница 82: ...torcycle shoutd start smoothly and accelerate gradually NOTE If proper adjustmentcannot be obtain ed or the clutch oes not work cor_ rectly see your authorized Honda deale OtherChecks Check the clutch cable for kinks or signs of wearthat could causestickingor failure Lubricate the clutch cable with a com mercially available cable lubricanr ro preventprematutewearand cotrosion 4 Lock nut 5 Clutchca...

Страница 83: ... system and it must be bled ee you dulhori edHonJa dealel li Rt Brake ftuid may cause irritotion Avoid contact rrith skin ot eyes In case of contact flush thoroughly with vrater anal call a doctor if Your eYes were exposea Front Brake Fluid Level Remove the teservofucap and diaphragm Whenever the level is lower than the lower level mark 2 on the flont reselvo fill the reservoir with DOT 3 BRAKE FL...

Страница 84: ... cap washer and diaphragm Whenever the level is lower than the lower level mark 4 on the rcar reservoir fill the reservoir with DOT 3 BRAKE FLUID from a sealed container up to the upper level mark 3 Reinstall the diaphragm and washer and tighten the reservof cap securcly CAUTION Use only DOT 3 bruke fluid sedledcontainer Handle brukefluid with care can damage point and electic Neref qllow contamin...

Страница 85: ... dirty and wet roads Inspect Qlbslllq Make sure that there are no fluid leaks Check for deterioration and cracksof the hosesandfittings padsvisually dudng all regularservrce to determine the Pad wear the left saddlebag the inspection window cap 1 If pad is worn to rhe red line 2 both must be replaced REAR 1 Inspectionwindow cap 2 Redline ...

Страница 86: ...wear It must be replaced if any wear extendsto the wear line l as shown Check the side stand spring for damage and loss of tension ard check the side stand assemblyfor freedom of movement See your authorized Honda dealer for rePlacement l Wear line 80 ...

Страница 87: ...brcLthertube 5 is connected to the bottery breatheroutlet l Battery 3 UPPerlevelmark 2 Filler caps 4 Lowerlevelmark 5 Brcather tube battery seemsto be weak causing starting or other electricalproblems your authodzed Honda dealer Electrolyte battery l is underthe seat Remove left side cover to check the battery funnel on the sideof thebattery the electolyte level is low remove the electrolvte level...

Страница 88: ...l Call physician immediately Eyes Flush with water and get prompt medical attention Batteries produce explosire gases Keep spatks flame cBarettes awa Ventilate when charging or using in enclosed space Aha oys shield eyes when working near batteries KEEP OUT OF REACH OF CHILDREN The batte4 breather tube must be as shot n on the label Do not twist the bredther tube A bent or bredther tube may presst...

Страница 89: ...hey rill damage the Plastic Avoid spraying high pfestute Dater tlpical in coin operated car wLshes at thefollowing dreas Brake mdster cylinders Radiator fi s tlheel hubs MufJTeroutlets Top comPartment Under seat Ignitiott s eitch Steering lock Handlebar switches 2 After cleaning rinse the motorcycle thoroughly with plenty of clean water Strong detergent lesidue can corode alloy parts 3 Dry the mot...

Страница 90: ...STORAGE Storagefor more than a month or winter storage requires maintenanc to prevent corrosion and detedoration of the fuel tank tires and battery Seeyour authodz ed Hondadealerfor this service 84 ...

Страница 91: ... sunlightCarbonmonoxide doesnot reactin the iameway but it is toxic HondaMotorco Ltd utilizesleancarburetolsettingsandothe systemstoleduce carbonmonoxideandhydrocarbons I Exhaust Lmission Conlrol System Theexhaustemissioncontlolsystemiscomposedofleancarbuletolsettings andno adjustmentsshoutd be made except idle speedadjustmentwith the throttle stop screw The exhaust emission contlol system is sepa...

Страница 92: ...ionControl System The engineis equipped with a closedcran kcase systemto preventdischarging case vapors into the atmosphere Blow by gas is retumed to the combustion chambers through the air cteane retols Blow by cas 86 ...

Страница 93: ... of the following symptoms have repaired by your localHondaMotorcycleDealer Symptoms l Hard staftingor stallingafter starting 2 Roughidle 3 Misfiring or backfiing during acceleration 4 After buming backfiring 5 Poorperformance driveability and poor fuel economy inspected ...

Страница 94: ...e wheelsunder different conditiors of loading ihe info mation presented represents results obtainable by skilled drivers under controlledroadandvehicleconditions andtheinformationmaynotbecorlect under other conditions Description of vehicles to whichthistableapplies HONDAGL1l00 INTERSTATE Fullv Ooerdtional ServiceBrake Load Light Maximum Stopping Distancein Feet from 60mph 89 ...

Страница 95: ...miting speed of 35 MPH Th e high speed pass assumes an initial speed of 50 Mpi and a limiting speedof 80 MPH NOTICE The info mation presented represents rcsults obtainable by skilled drive s under controlled road and vehicle conditions and tire infor mation may not be corect under other conditions Descriptionol vehicles to which this table applies HONDA GLI IOOINTERSTATE SUMMARYTABLE Low speed pas...

Страница 96: ...63 2in l t mm J rn WEIGHT Dry weight 309ke 681lbs CAPACITIES Engineoil Final drive gearoil Fuel tank Fuel reserve Cooling systemcapacity Passenger capacity Vehcilecapacityload 3 2liter 3 4USqt 2 SImp q1 aftertlrat 150cc 5 9oz 20 lite 5 3 USsal 4 4 lmp gal 4 liter l l USgal 0 9 Imp gal 3 4liter 3 6USqt 3 0Imp qt Operatorandonepassdnger 170ks 375lbs 92 ...

Страница 97: ... 9 2 I 1 085cc 66 2cu in X24ESR U ND or DR8ES L NGK For cold climate Below5 c 4l F X22ESR U ND or DRTES NGK I For cxtended high I speeqnorng X27ESR U ND or DR8ES NGK Sparkpluggap Valveclearance cold Idle speed 0 6 0 7 mm 0 024 0 028in Intake 0 10mm 0 004in Exhaust 0 13mm 0 005in 950 I l00 rpm 93 ...

Страница 98: ...hilips12342199 or eq ui zIent l2V 3132 cp NO I157 l2v 32 cp No FRONT 1034 REAR IO73 12V 2 cp NO 57 l2V 2 cp NO 57 12V 2 cpNO 57 12V 2 cp NO 57 12V 2 cp NO 57 indicator light signal indicatorlight beam indicatorlight ...

Страница 99: ... 50 134mm 5 3in 110 90 19 62H 130 90 17 68H POWER TRANSMISSION Primaryreduction Secondary reduction Gearratio 1st 2nd 3rd 4th 5th Final reduction 1 708 0 9 7 3 2 500 1 66 7 1 286 1 065 0 909 3 091 ELECTRICAL Generator l2v 20AH A C generator 0 3kW5 00O rpm FUSE 5A l0A andl5A 30A Mair fuse 94 ...

Страница 100: ... n _ If oLrr probtenrstil has noi o 1 j1 1 f J cuntaetthe Motorcycte fL L n rrc i t prrj t A RIC ONDA ItutOR cO ili lo rc r AlnnJ d Bo d G de 1 n o0 d rs 280 Ji J I l i r i YuL I rdJ a lo eiit 1 rr Vchiclc Jianlcnumber Dcaler sname and location Vchiclcdelivcfy date and prcsentmitcage Natureoi problem Aftcr reviewints all rhc iacts involved ou wilr be adviscdoi rhal aclion canbe rakeir ll X 1 1 i l...

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