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Wireless Charging Sonic Electric Toothbrushes

 

 

WAS-1972EN  V1.00 

4 / 17 

December 27, 2021 

Charging Base 

The charging base is powered by a 5V USB interface. LC resonance is implemented using a PWM 
function to control the internal MOS transistors. An internal demodulation circuit together with an 
external current-sampling resistor can implement communication demodulation. The ID returned by 
the toothbrush body is used to determine whether the charging base is powered on. 

Toothbrush Body 

The toothbrush body is mainly used to drive the sonic motor and to receive charging energy and 
communication data from the charging base. 

The sonic motor driver uses an integrated H-bridge drive circuit to control the sonic motor for 
continuous backward or forward rotation control. The swing amplitude and force of the brush head 
can be controlled by adjusting the pulse width when the motor rotates backward or forward. The 
swing amplitude can be controlled by adjusting the pulse frequency. 

The toothbrush body is powered by an LC resonance circuit which is supplied to the MCU through a 
regulator circuit. The internal linear charging circuit is used for 3.7 V lithium battery trickle, constant 
current and constant voltage charging control. The charging current varies according to the user design. 
During the charging process, the toothbrush body will communicate with charging base, which will 
obtain the toothbrush body ID. According to different toothbrush body setup operations, the sonic 
motor is controlled to swing forwards and backwards with a corresponding amplitude and frequency 
to achieve different cleaning effects. Each mode is described below. 

 

Charging mode 
The toothbrush body will enter the charging mode when it has been placed on the charging base. 
When charging, the battery voltage of the toothbrush body will be less than 3.3V and the red 
LED indicator will be on. When the battery voltage is greater than 3.3V but less than 3.8V, the 
yellow LED indicator will be on. When the battery voltage is greater than 3.8V, the blue LED 
indicator will be on and which will have a breathing illumination effect. 

 

Operating modes 
The toothbrush body has 4 different operating modes, which can be cyclically switched by a 
button switch. In operating mode 0, which is the Sleep mode, the motor and LEDs will turn off. 
Operating modes 1, 2 and 3 are used to implement different cleaning effects. Here three white 
LEDs indicate the current operating mode. 

Solution Design Description 

This solution is composed of a charging base and a toothbrush body. The charging base uses the 
BP45F0044 as a master MCU and provides 0.5K of Flash Program Memory, 4 bidirectional I/Os, 
a high voltage NMOS, a programmable PWM circuit and a demodulation circuit. The toothbrush 
body uses the BP45F1330 as a master MCU and provides 2 K of Flash Program Memory, 14 
bidirectional I/Os and an H-bridge drive circuit. 

Содержание WAS-1972EN

Страница 1: ...y through LC resonance which provides a one way communication function so that the charging base can receive information and identify ID information returned by the toothbrush body The toothbrush body...

Страница 2: ...ntification An internal demodulation circuit together with an external current sampling resistor can implement wireless signal demodulation The ID returned by the toothbrush body is used to determine...

Страница 3: ...ing current Standby current consumption of 1 A Sleep Mode operating current consumption of 600mA LED sonic motor Lithium battery charging management The master BP45F1330 MCU includes an integrated lin...

Страница 4: ...ill communicate with charging base which will obtain the toothbrush body ID According to different toothbrush body setup operations the sonic motor is controlled to swing forwards and backwards with a...

Страница 5: ...ses an integrated linear charging circuit for lithium battery charging management The charging base and toothbrush body hardware will be introduced below Hardware Description Charging Base Hardware Bl...

Страница 6: ...cond stage when the battery voltage is greater than 3V the battery will be charged using a constant current charging current which is controlled by the firmware 3 Constant voltage charging mode When t...

Страница 7: ...Circuit Diagram Demodulation circuit Wireless charging circuit Modulation circuit Battery Sonic motor LED indicator Figure 5 BP45F0044 and BP45F1330 Electric Toothbrush Solution Circuits Layout and H...

Страница 8: ...Wireless Charging Sonic Electric Toothbrushes WAS 1972EN V1 00 8 17 December 27 2021 PCB BOM Table Table 1 Toothbrush Body BOM Table 2 Charging Base BOM...

Страница 9: ...for details No AN0532EN Parallel resonance frequency design In this solution the charging base coil inductance is 8 9 H the default resonance frequency is 130kHz the resonance capacitance is 168 41nF...

Страница 10: ...or data transmission such as toothbrush body state battery voltage etc The following section will describe the definable parameters 1 c_ID_H Charging base ID code high byte fixed parameter 2 c_ID_L Ch...

Страница 11: ..._ping_cycle Automatically calibrate levels for demodulation call OCP_demo_trim Demodulation data ID code and data call Demodulation Figure 8 BP45F0044 Charging Base Main Flowchart 1 Initialisation RAM...

Страница 12: ...Timer setting and WDT setting 2 Measure and process signals the MCU measures all input signals and executes debounce operations It also measures battery voltage 3 Execute the toothbrush function Refer...

Страница 13: ...ime Count value 0 N N Y Y Y N Y N Y N Y N Figure 10 BP45F1330 Toothbrush Operating Flowchart Operating mode There are four operating modes for the toothbrush body After the operating mode is executed...

Страница 14: ...s No No No No No No Figure 11 BP45F1330 Toothbrush Capacity Display Flowchart 1 Low voltage When the battery capacity is less than 5 the red LED will flash and the motor will vibrate 3 times as a warn...

Страница 15: ...tialisation OCP_CAL OCP comparator circuit offset calibration DELAY_10us 10 s delay subroutine The following table details each API used by the charging base API Name Demodulation API Function Parse t...

Страница 16: ...duced how to use the BP45F0044 and BP45F1330 devices for wireless charging toothbrushes It has also explained the operating principle and software control process of wireless charging toothbrushes Bas...

Страница 17: ...whatsoever arising in using or in connection with the use of this website by any party There may be links in this area which allow you to visit the websites of other companies These websites are not c...

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