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12 - Dismantling, Demolition and Scrapping

DANGER

During  the  draining  of  the  refrigeration 
circuits, do not let the refrigerant overflow in 
the surrounding atmosphere.

The  circuit  must  be  drained  using  suitable 
recovery equipment.

DANGER

Do  not  disperse  the  waste  oil  of  the 
compressors  in  the  environment,  since  it 
contains some dissolved refrigerant.

For the disposal, contact the competent authority for information.

Unless otherwise specified, the maintenance operations listed below 
may be carried out by any trained maintenance operator.

12.1  Generalities

Open each line that supplies the unit, including the ones of control 
circuits.  Make  sure  that  all  disconnecting  switches  are  secured 
in  the  off  position.  The  power  cables  can  be  disconnected  and 
disassembled.  Refer  to  Chapter  4  for  the  position  of  connection 
points.

Remove  all  the  refrigerant  from  the  refrigeration  circuits  of  the 
unit and store it in suitable containers, using a recovery unit. If its 
characteristics have remained the same, the refrigerant can be used 
again. Contact the competent authority to obtain information about 
disposal.  In 

NO

  event  shall  the  refrigerant  be  discharged  into  the 

atmosphere. The oil in each refrigeration circuit must be drained and 
collected  into  a  suitable  container;  then  it  shall  be  disposes  of  in 
conformity with local regulations that apply to the disposal of waste 
lubricants. Any oil spillage must be recovered and disposed of in like 
manner.

Isolate the unit’s heat exchangers from the external hydraulic circuits 
and drain the heat exchange sections of the plant.

DANGER

If no shutoff valves have been provided, it may 
be necessary to drain the whole plant.

If a glycoled solution or a similar fluid has been 
used  in  the  hydraulic  circuits,  or  if  chemical 
additives  have  been  added  to  the  circulating 
water, the circulating fluid MUST be drained in 
a proper way.

For  NO  reason  shall  a  circuit  containing 
glycoled  water  or  a  similar  solution  be 
discharged directly into the drains or surface 
waters.

After draining operations, the piping of the hydraulic networks can be 
disconnected and disassembled.

Once they have been disconnected as specified, the packaged units 
can  be  disassembled  in  a  single  piece.  First  of  all,  disassemble 
the  anchoring  screws  and  then  lift  the  unit  from  the  position  of 
installation, and hook it to the lifting points provided, using suitable 
lifting equipment.

To this end, refer to Chapter 4 for the installation of these appliances, 
to Chapter 9 for their weights and Chapter 3 for handling.

The  units  that,  once  disconnected,  cannot  be  removed  in  a  single 
piece, must be dismantled on site; in this case, be very careful with 
the weight and handling of every single component.

It is always advisable to dismantle the units following the installation 
steps, but in reverse.

DANGER

Some residues of oil, glycoled water or similar 
solutions  may  remain  in  certain  parts  of  the 
unit.  These  residues  must  be  recovered  and 
disposed  of  according  to  the  procedures 
specified above.

It is very important to ensure that, while a component of the unit is 
being removed, all the others are properly supported.

DANGER

Use only lifting means of adequate capacity.

Once disassembled, the components of the unit can be disposed of 
in conformity with current regulations.

Содержание EWFAIB

Страница 1: ...INSTALLATION OPERATION AND MAINTENANCE INSTRUCTIONS AIR COOLED WATER CHILLERS AND HEAT PUMPS EWFAIB 20 1 25 1 30 1 12 13 Ref 207384 rev 100 7 05 kW 34 1kW...

Страница 2: ...0 5 3 Checking the operation 20 5 4 Delivery to the customer 20 21 6 EWFAIB CONTROL 6 1 Control of EWFAIB units single compressor variable speed 21 6 2 Keypad functions 21 22 6 3 Alarms 22 6 4 Menus 2...

Страница 3: ...for this warranty to be valid the following conditions shall be met Q The machine must be operated only by skilled personnel from Authorised After Sales Service Q Maintenance must be performed only by...

Страница 4: ...d to prevent any anomalous overpressure inside the plant Q The vents of the safety valves are positioned and oriented in such a way as to reduce the risk of contact with the operator in the event that...

Страница 5: ...y or any other accessory tat may be caught in moving parts Q Wear suitable personal protective equipment gloves goggles etc when you have to work in the presence of free flames welding operations or w...

Страница 6: ...rning sign do not turn on maintenance in progress on the external disconnecting switch Q Make sure that on off remote controls are inhibited Q Wear suitable personal protective equipment helmet safety...

Страница 7: ...nstruction for the movimentation Outside the packaging Electrical warning Adjacent to the master switch Pump drain Outside on the right hand front column USARE SOLO R 410A E RECUPERARE FLUIDO NON DISP...

Страница 8: ...the electrical board Final Test Certificate Inside the external door ATTENZIONE QUESTO COMPRESSORE RICHIEDE UN CORRETTO SENSO DI ROTAZIONE RISPETTARE LA CORRETTA SEQUENZA DELLE FASI THIS COMPRESSOR RE...

Страница 9: ...rations may result in the risk of asphyxia due to the reduction in the oxygen percentage in the atmosphere Remove the patient to fresh air and keep warm and at rest If necessary give oxygen In case of...

Страница 10: ...and goggles or a mask Accidental release measures It is important to wear protective clothing and a respirator Stop the source of the leak if you can do this without danger Negligible leaks can be le...

Страница 11: ...les or a mask Wearing protective gloves is not mandatory but is recommended in case of prolonged exposure to refrigerant oil Accidental release measures It is important to wear protective clothing and...

Страница 12: ...shipment even if it has provided for its organisation 3 2 Handling EWFAIB units are designed to be lifted from above by means of cables and eyebolts A spacer shall be arranged between the cables in o...

Страница 13: ...o prevent damage corrosion and or deterioration Q Make sure all openings such as for example water connections are well plugged and sealed Q Never store the units in a room where temperature is above...

Страница 14: ...Q The installation site shall be characterised by the presence of the space required for air circulation and for the performance of maintenance operations see chapter 9 for further details 4 2 Extern...

Страница 15: ...meter FS Flow switch G Thermometer I Hydrometer Unit side Y Water drain 10 10 9 9 13 12 12 11 11 4 5 3 8 6 3 Y HYDROKIT INLET OUTLET Y Y 2 3 1 7 FS F E E D D C A B I G G COMPONENTS 1 Plate heat exchan...

Страница 16: ...er tank The accumulation tank which has been designed to be mounted on units is complete with all the hydraulic and electrical components required for the correct operation of the system These systems...

Страница 17: ...Q The fans and compressors are supplied through contactors controlled from the control panel Q Each motor is provided with an internal safety thermal device and external fuses Q The power supply cabl...

Страница 18: ...Dimensional Data 4 Installation 1352 4 holes 9 1477 92 213 195 62 5 62 5 33 33 434 390 186 200 106 43 500 A C B Front view Side view Top view A Water inlet on the plant side 1 gas male B Water outlet...

Страница 19: ...ed in the Electric Data Chapter 9 For 3 phase systems check also that the unbalance between the phases does not exceed 2 To perform this check measure the differences between the voltage of each phase...

Страница 20: ...19 English Electrical Connections 4 Installation...

Страница 21: ...temperature the minimum temperature outside the pan must be approx 40 C and that the auxiliary control circuit is energised Q Check the operation of all the external equipment and make sure that the...

Страница 22: ...it possible to carry out the following operations Q The initial configuration of the machine Q The change of all the main operating parameters Q The display of the detected alarms Q The display of al...

Страница 23: ...ed alarm indicator light is on and the beep sounds if one or several alarms is are active Press the alarm button to stop the audible warning and reset the alarm Check the presence of other alarms in t...

Страница 24: ...23 English 6 EWFAIB Control 6 4 2 Set menu 6 4 3 tP menu...

Страница 25: ...24 6 EWFAIB Control 6 4 4 I O menu...

Страница 26: ...25 English 6 4 5 Err menu 6 EWFAIB Control 6 4 6 LOG menu 6 4 7 PAr menu...

Страница 27: ...26 6 EWFAIB Control 6 4 8 PSS menu...

Страница 28: ...n 6 5 1 Simplified start up procedure 6 5 1 1 Checks On the display of the unit check the coherence of the temperature probes on the tP menu It is preferable to adjust the settings of the water compen...

Страница 29: ...28 6 EWFAIB Control 6 5 1 3 Operating condition...

Страница 30: ...erature on LWT R 15 K 6 5 1 5 Water pump circulation adjustment The P01 setting is used to adjust the operation of the water circulation pump Q 0 continuous operation even when the unit is in stopped...

Страница 31: ...rge pressure bar 0 15 R I O DO 1 Lower fan part load 0 opened C closed R 3 4WV status 0 opened C closed R 4 Pump status 0 opened C closed R 5 Heat exchanger antifreeze heater status 0 opened C closed...

Страница 32: ...H30 DI9 meaning 0 1 0 R W H31 LWT max cooling heating floor C 30 55 45 R W H32 EWT LWT antifreeze thresold C 10 20 5 R W H33 Antifreeze hysteresis K 0 9 9 2 R W H34 EWT LWT antifreeze alarm thresold C...

Страница 33: ...on gas temperature probe failure E52 Suction gas pressure probe failiure E53 Compressor start up failure E60 Driver auto tune fault COMPRESSOR DRIVER E61 Driver over voltage E62 Driver under voltage E...

Страница 34: ...insulated by means of a thick flexible insulating mattress with closed cells The maximum operating pressures correspond to 10 bar for the water side and to 45 bar for the refrigerant side Antifreeze p...

Страница 35: ...it Flow switch kit Flow switch kit is available as an accessory It is supplied loose and as to be mounted by the customer Connect terminals 1 2 of the flow switch with terminals 1 2 of the Aqu Logic e...

Страница 36: ...ll polyethylene in a silver colour Antifreeze resistances or a heating booster kit are installed in the tank upon request On Off Remote Kit It enables the operator to power on the unit when it is in s...

Страница 37: ...safety valve E Outlet water temperature sensor S 5 16 Shrader valve charging point F Inlet water temperature sensor SH 5 16 high pressure Shrader valve FS Flow switch SL 5 16 low pressure Shrader val...

Страница 38: ...0 4 0 5 0 6 0 7 0 8 0 9 1 0 1 1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 1 9 2 0 25 30 25 30 20 20 1 2 4 3 1 and 2 unit external static pressure curves 3 and 4 plate heat exchanger water pressure drop curves 700...

Страница 39: ...2 3 2 Power input kW 0 6 0 6 0 6 COIL Type Finned tubes Number 1 Frontal surface mm 1 350 x 1 500 Rows 2 3 3 PUMP Type Centrifugal Number 1 Speed rpm 2 800 Water flow rate l s Refer to hydraulic circu...

Страница 40: ...he type of insulation and the cable laying the maximum lenght of the power supply line 8 3 Electrical data 8 3 1 Compressor electrical data EWFAIB 20 25 30 Power supply V ph Hz 400 10 3 50 Number 1 Ma...

Страница 41: ...00 30 30 I L E H A D C B F G 30 35 1441 457 703 713 766 813 27 538 1625 510 18 1477 A Water inlet 1 gas male B Water outlet 1 gas male C Auxiliary lines D Electrical power supply E Sight glass inspect...

Страница 42: ...41 English 8 5 Space Requirements 8 Technical Data 800 mm 400 mm 200 mm 200 mm 200 mm...

Страница 43: ...costs incurred to repair the appliance in its original state The provisions of this section apply only to standard units according to the order requirements other documentation may be added concernin...

Страница 44: ...ontact one of authorised Service Centers WARNING Compressors use polyester oil During maintenance operations on the compressor or if you have to open the refrigerant circuit in any point remember that...

Страница 45: ...ide From the pressure gauge s temperature scale measure the saturated suction temperature Tsa which corresponds to the pressure value Using a contact pressure gauge affixed to the outlet fitting of th...

Страница 46: ...ch Reset the pressure switch and the control panel and restart the appliance Identify and remove the cause that enabled the pressure switch The fuse of the control circuit is broken Check for ground d...

Страница 47: ...ll be forwarded to manufacturer s Service Centre Component Number Fan 1 High pressure switch 2 Differential water pressure switch 1 High pressure transducer 2 Low pressure transducer 2 Expansion valve...

Страница 48: ...he heat exchange sections of the plant DANGER If no shutoff valves have been provided it may be necessary to drain the whole plant If a glycoled solution or a similar fluid has been used in the hydrau...

Страница 49: ...ed the right to make changes without previous notice HIPLUS AIRE ACONDICIONADO S L C Masia Torrents 2 Tel 938 934 912 Fax 938 939 615 08800 VILANOVA I LA GELTR BARCELONA ESPA A Internet http www hitec...

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