Screw for Mounting Plate
( 4 . 1 x 3 2 )
HITACHI SPLIT-UNIT AIR CONDITIONER
INSTALLATION MANUAL
( mark is tool exclusive use for R410A)
●
+ – Screwdriver
●
Measuring Tape
●
Knife
●
Saw
●
Pipe Cutter
●
Hexagonal Wrench Key (
4mm)
●
Power Drill (ø 65mm ~ ø 80mm)
●
Vacuum Pump
●
Pliers or Wrench
●
Torque Wrench
Vacuum Pump
Adaptor
Flare Tool
Gas Leakage Detector
Manifold Valve
Charge Hose
●
Carefully read through the procedures of proper
installation before starting installation work.
●
The sales agent should inform customers regarding
the correct operation of installation.
Tools Needed For Installation Work
THE CHOICE OF MOUNTING SITE
(Please note the following matters and obtain permission from customer before installation).
WARNING
●
The unit should be mounted at stable, non-vibratory location
which can provide full support to the unit.
WARNING
●
The outdoor unit must be mounted at a location which can support
heavy weight. Otherwise, noise and vibration will increase.
CAUTION
●
No nearby heat source and no obstruction near the air outlet is
allowed.
●
The clearance distances from top, right and left are speci
fi
ed in
fi
gure below.
●
The location must be convenient for water drainage and pipe
connection with the Outdoor unit.
●
To avoid interference from noise please place the unit and its
remote controller at least 1m from the radio, television and inverter
type
fl
uorescent lamp.
●
To avoid any error in signal transmission from the remote controller,
please put the controller far away from high-frequency machines
and high-power wireless systems.
●
The installation height of indoor unit must be 2.3m or more in a
non public area.
CAUTION
●
Do not expose the unit under direct sunshine or rain. Besides,
ventilation must be good and clear of obstruction.
●
The air blown out of the unit should not point directly to animals
or plants.
●
The clearances of the unit from top, left, right and front are
speci
fi
ed in
fi
gure below. At least three of the above sides must
be open air.
●
Be sure that the hot air blown out of the unit and noise do not
disturb the neighbourhood.
●
Do not install at a location where there is
fl
ammable gas, steam,
oil and smoke.
●
The location must be convenient for water drainage.
●
Place the outdoor unit and its connection wire at least 1m away
from the antenna or signal line of television, radio or telephone.
This is to avoid noise interference.
INDOOR UNIT
Names of Indoor Components
The Length of Indoor Unit
Power Cord
Do not alter the power cord.
Direction of Piping
Figure showing the Installation
of Indoor and Outdoor Unit
●
The difference in height
between the indoor and
outdoor unit should be
kept max. 10m.
●
The connecting pipe,
no matter big or small,
should all be insulated
with insulation pipe and
then wrapped with plastic
tape. (The insulator will
deteriorate if it is not
wrapped with tape).
The connection of insulated
drain hose.
Please use insulated drain
hose for the indoor piping
(commercial product).
OUTDOOR UNIT
Be sure to
completely
seal any
gap with
putty.
T h e r e a r e 4 d i r e c t i o n s
allowed, namely, horizontally
perpendicular to the unit,
vertically down from right,
horizontally out from right and
horizontally out to left.
Don't form the piping downward
at the left of the unit.
<
IA1156: A
>
Screw for Remote
Controller
( 3 . 5 x 1 8 )
AAA Size Battery
Mounting Plate
Qty
No.
Component’s Name
1
6
2
2
Remote Controller
Indoor Unit
Outdoor Unit
RAS-F10CF
In case the pipe length is more than 8m, add refrigerant R410
at 10 gram per every meter exceeds. However, pipe length shall
not exceed 15m.
CAUTION
1
2
3
4
5
6
1
Installation of Hanger, Wall Penetration and Installation of Protection Pipe
1
CAUTION
●
The draining of the water container inside the indoor unit can be done from the left.
Therefore the mounting plate must be
fi
xed horizontally or slightly tilted towards the
side of drain hose. Otherwise, condensed water may over
fl
ow the water container.
Direct Mounting On The Wall
●
Please use hidden beams in the wall to hold the mounting plate.
Wall Penetration and Installation of Protection Pipe
●
Drill a ø 65mm hole on
wall which is slightly tilted
towards the outdoor side.
Drill the wall at a small
angle.
●
Cut the protection pipe
according to the wall
thickness.
●
Empty gap in the sleeve
of protection pipe should
be completely sealed with
putty to avoid dripping of
rain water into the room.
Installation of the Indoor Unit
2
VERTICALLY DOWNWARD PIPING
Preparation
●
Connect connecting cord.
●
Pull out the pipe, connecting cord and drain hose.
Installation
●
The upper part of the Indoor unit is hanged on the mounting plate.
●
The projection at the lower part of the Indoor unit is hooked onto the mounting plate.
Please pull the lower part of
the Indoor unit outwards to
check if the unit is hooked
onto the mounting plate.
Improper installation may
cause vibration and noise.
!
CAUTION
HORIZONTAL PIPING
Preparation
Change of Drain Hose and Installation Procedures.
●
Exchange the location of drain hose and drain cap during horizontal piping as shown in
fi
gure below. Be sure to plug in the drain hose until the insulating material folds upon itself.
●
Please use pliers to pull out the drain cap.
(This is an easier way to remove the drain cap).
INSTALLATION OF REFRIGERATING PIPES AFTER CONNECTION
●
The refrigerating pipes should be adjusted to
fi
t
into the hole on the wall and then ready for further
connection.
●
The terminals of 2 connected pipes must be covered
with insulator used for terminal connection. Then the
pipes are wrapped with insulation pipe.
●
Connect the connecting cord after removing electrical
cover. (Refer to “CONNECTION OF POWER CORD”)
●
After adjustment,
fi
t the connecting cord and pipes
into the space available under the indoor unit. Use
holder to hold them tight.
CAUTION
●
The rubber strap used for
fi
xing the insulator should
not be tied with great force.
Otherwise, this will damage
heat insulation and causes
water condensation.
●
Holder can be attached at the either of 2 places.
Please select the easier position.
THE CONNECTION OF REFRIGERATING PIPE DURING THE
INSTALLATION OF INDOOR UNIT
Preparation To Install Refrigerating Pipes
CAUTION
●
Please
fi
x in the plastic core
after
fl
aring to avoid copper
chips entering the pipes.
CAUTION
You are free to choose the side (left or right) for the installation of drain
hose. Please ensure the smooth
fl
ow of condensed water of the Indoor
unit during installation. (Carelessness may result in water leakage.)
CAUTION
Be sure that the
drain hose is not
loosely connected
or bend.
Be sure that the wire is not
in contact with any metal
in the wall. Please use
the protection pipe as wire
passing through the hollow
part of the wall so as to
prevent the possibility of
damaged by mouse.
Unless it seals completely,
any air with high humidity
flows from outdoor and
any dew may drop.
WARNING
●
Refer to below diagram for the connecting
refrigerating pipes and cord arrangement.
●
The end of the refrigerating pipes are at locations
marked with “
” symbol.
Installation of Drain Hose
3
Installation
Hang the Indoor unit onto the mounting plate. Use the temporary
stand at the back of the Indoor unit to push its lower part
15cm forwards.
●
Place the drain hose through the hole on the wall.
●
Wrap the refrigerating pipes with insulation pipe after
connecting refrigerating pipe.
●
Connect the connecting cord after removing electrical cover.
(Refer to “Connection of Power Cord”)
●
After adjustment, the connecting cord and refrigerating pipes
are placed into the space available under the Indoor unit.
●
The projection of Indoor unit must hook to the mounting plate.
INDOOR UNIT
HOW TO REMOVE INDOOR UNIT
●
Push up the (PUSH) sections at the
bottom of the indoor unit and pull the
bottom plate towards you. Then the
claws are released from the stationary
plate.
(The (PUSH) sections are indicated
by 2 arrows in the right
fi
gure)
CAUTION
Condensed water may leak out if not inserted properly.
HORIZONTAL & DOWNWARD PIPING – MAKING OPENINGS
●
During horizontal or downward piping, use a knife to cut
openings as shown in
fi
gure. Then smoothen the edges of
openings with a
fi
le.
●
Turn the piping while holding down the
lower portion of pipe-support by hand.
Heat insulation pipe
Refrigerating pipe
Pull this to the
front during the
connection of
refrigerating pipes
to ease task.
RAC-F10CF
1
Holder
Dimension of Mounting Stand
of the Outdoor unit
Procedures of Installation and Precautions
●
Procedures to
fi
x the mounting plate.
1. Drill holes on wall.
2. Push plug into the holes.
(As shown below)
(As shown below)
3. Fix the mounting plate on wall with 4.1 x 32 screw
(As shown in
fi
gure below)
Connecting
cord
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SAFETY PRECAUTION
●
Read the safety precautions carefully before operating the unit.
●
The contents of this section are vital to ensure safety. Please pay special attention to the following sign.
WARNING ........ Incorrect methods of installation may cause death or serious injury.
CAUTION ......... Improper installation may result in serious consequence.
Be sure that the unit operates in proper condition after installation. Explain to customer the proper way of
operating the unit as described in the user’s guide.
!
!
This air conditioner uses new refrigerant HFC (R410A)
The basic installation work procedures are the same as conventional refrigerant (R22) models.
However, pay careful attention to the following points:
(1) Since the working pressure is 1.6 times higher than that of conventional refrigerant (R22) models, some of the piping and installation and service
tools are special.
Especially, when replacing a conventional refrigerant (R22) model with a new refrigerant R410A model, always replace the conventional piping
and
fl
are nuts with the R410A piping and
fl
are nuts.
(2) Models that use refrigerant R410A have a different charging port thread diameter to prevent erroneous charging with conventional refrigerant (R22)
and for safety. Therefore, check beforehand. [The charging port thread diameter for R410A is 1/2 UNF 20 threads per inch.]
(3) Be more careful that foreign matter (oil, water, etc.) does not enter the piping than with refrigerant (R410A) models. Also, when storing the piping, securely seal the
openings by pinching, taping, etc.
(4) When charging the refrigerant, take into account the slight change in the composition of the gas and liquid phases, and always charge from the
liquid phase side whose composition is stable.
●
Please request your s
ales ag
ent or quali
fi
ed technician to install your unit. Water leakage, short circuit or
fi
re may occur if you do the installation
work yourself.
●
Please observe the instructions stated in the installation manual during the process of installation. Improper installation may cause water leakage,
electric shock and
fi
re.
●
Make sure that the units are mounted at locations which are able to provide full support to the weight of the units. If not, the units may collapse
and impose danger.
●
Observe the rules and regulations of the electrical installation and the methods described in the installation manual when dealing with the electrical
work. Use power cables approved by the authorities of your country.
●
Be sure to use the speci
fi
ed wire for connecting the indoor and outdoor units. Please ensure that the connections are tight after the conductors of
the wire are inserted into the terminals. Improper insertion and loose contact may cause over-heating and
fi
re.
●
Please use the speci
fi
ed components for installation work. Otherwise, the units may collapse or water leakage, electric shock and
fi
re may occur.
●
Be sure to use the speci
fi
ed piping set for R410A. Otherwise, this may result in broken copper pipes or faults.
●
When installing or removing an air conditioner, only speci
fi
ed refrigerant (R410A) shall be allowed, do not allow air or moisture to remain in the
refrigeration cycle. Otherwise, pressure in the refrigeration cycle may become abnormally high so that a rupture may be caused.
●
Be sure to ventilate fully if a refrigerant gas leak while at work. If the refrigerant gas comes into contact with
fi
re, a poisonous gas may occur.
●
After completion of installation work, check to make sure that there is no refrigeration gas leakage. If the refrigerant gas leaks into the room, coming
into contact with
fi
re in the fan-driven heater, space heater, etc., a poisonous gas may occur.
●
Unauthorized modi
fi
cations to the air conditioner may be dangerous. If a breakdown occurs please call a quali
fi
ed air conditioner technician or
electrician. Improper repairs may result in water leakage, electric shock and
fi
re, etc.
WARNING
CAUTION
●
A circuit breaker or fuse (16A time delay) must be installed. Without a circuit breaker or fuse the danger of electric shock exists.
A main switch with a contact gap of more than 3mm has to be installed in the power supply line to the outdoor unit.
●
Do not install the unit near a location where there is
fl
ammable gas. The outdoor unit may catch
fi
re if
fl
ammable gas leaks around it.
●
Please ensure smooth
fl
ow of water when installing the drain hose.
●
Piping shall be suitable supported with a maximum spacing of 1m between the supports.
!
!
INS RAS-F10CF (EN1) 1
INS RAS-F10CF (EN1) 1
11/14/14 11:01 AM
11/14/14 11:01 AM