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Introduction

 

HS

 

394

2/HS

 

294

2

 

 

1

1

 

 

INTRODUCTION 

 

Congratulations on your purchase of the HS394-2/HS294-2. This Owner’s / Operator’s 
manual will provide you information regarding safe operation, operational instructions, 
maintenance and care. Fully understanding this manual and following all of the instructions 
herein will provide the knowledge needed to have safe and enjoyable vehicle operation. 
 

        

If you have any questions regarding the operation or maintenance of your UTV, please 

              call  Monkija Trail Park Oy at 0086-23-61020546 or go to Pajalantie 6a 37550, Lempaala, 

               Finland. 

  

 

IMPORTANT SAFETY MESSAGES 
 

 

READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING YOUR UTV.  

     MAKE SURE YOU UNDERSTAND ALL INSTRUCTIONS. 
 

 

PAY CLOSE ATTENTION TO THE WARNING AND CAUTION LABELS ON THE UTV. 

 

 

NEVER OPERATE THE UTV WITHOUT PROPER TRAINING OR INSTRUCTION. 

 

 

THIS UTV SHOULD NOT BE RIDDEN BY ANYONE UNDER  

      16 YEARS OF AGE. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Содержание HS294-2

Страница 1: ...to have safe and enjoyable vehicle operation If you have any questions regarding the operation or maintenance of your UTV please call Monkija Trail Park Oy at 0086 23 61020546 or go to Pajalantie 6a 3...

Страница 2: ...manual by the following notations The Safety Alert Symbol means ATTENTION YOUR SAFETY IS INVOLVED Failure to follow WARNING instructions could result in severe injury or death to the machine operator...

Страница 3: ...ture is below 4 F 20 C park the vehicle in a place where the temperature is higher than 4 F 20 C Start the vehicle after the vehicle has warmed up Please see page 7 3 on the warming up process Follow...

Страница 4: ...below with an indication of their meaning Safety Alert Symbol Lift Cylinder Retract Diesel Fuel Lift Cylinder Extend Engine coolant Temperature Lift Cylinder Float Parking Brake Hazard Warning Lights...

Страница 5: ...new vehicle 8 1 Do not operate the vehicle at full speed for the first 50 hours 8 1 Changing lubricating oil for new vehicles 8 1 Subject Page Starting 8 1 Seat belt 8 1 Head light switch 8 2 Emergen...

Страница 6: ...hours 10 18 Changing transmission fluid 10 18 Changing front and rear axle case oil 10 18 Every 500 hours 10 19 Replacing fuel filter 10 19 Every 600 hours 10 19 Adjusting engine valve clearance 10 19...

Страница 7: ...Introduction HS 394 2 HS 294 2 1 7 LOCATION OF PARTS...

Страница 8: ...Introduction HS 394 2 HS 294 2 1 8 ILLUSTRATED CONTENTS...

Страница 9: ...Introduction HS 394 2 HS 294 2 1 9...

Страница 10: ...use a severe injury to occur You should always wear protective equipment such as helmet boots eye protection ear protection and gloves etc 5 Only a qualified driver should operate this vehicle Never o...

Страница 11: ...may turnover 10 Never drive over terrain such as a ditch a hole dams excessive mud or the vehicle can get stuck because of the vehicles weight 11 Always pay close attention to your surroundings and ch...

Страница 12: ...Vehicle can be operated during the day or under good light conditions 2 Operate the vehicle in open smooth pavement 3 Under all conditions both operator and passengers should wear helmet and protecti...

Страница 13: ...ing and cool down before checking the coolant level Otherwise you could be burned by hot fluid or steam blown out 3 No smoking when adding electrolyte or refueling Fuel tank and battery should be kept...

Страница 14: ...Warning Labels 3 1 Warning and caution labels 1 2 3 4 5 6 7 8 9 10...

Страница 15: ...Warning Labels 3 2 11 12 13 14...

Страница 16: ...owever when in need of parts or major service be sure to see your dealer For service contact the dealership from which you purchased your vehicle or your local dealer When in need of parts be prepared...

Страница 17: ...orque Nm 38 7 for HS294 2 49 7 for HS394 2 Maximum torque speed rpm 5000 Low idle speed rpm 1500 150 Spark plug DR8EA for HS294 2 DCPR7E for HS394 2 Throttle D46 5 for HS294 2 D46 3 for HS394 2 Fuel C...

Страница 18: ...ty kg lbs 600 1323 Payload capacity kg lbs 150 331 Weight kg lbs 668 1472 69 Cargo bed Width mm in 1430 56 3 Length mm in 1060 41 73 Depth mm in 330 13 0 Cargo bed capacity kg lbs 150 331 Tire Front 2...

Страница 19: ...ult in vehicle malfunction or failures with a possibility of the vehicle damage property damage and injury to the operator or others Any malfunctions or failures of the vehicle resulting from use with...

Страница 20: ...y inspect the exterior of the vehicle Check engine oil level Check transmission oil level Check brake fluid level Check coolant level Clean radiator screen When used in a dusty place Check brake and p...

Страница 21: ...it a rule to set gear shift lever to NEUTRAL position before starting the engine IMPORTANT Do not use starting fluid or ether To protect the battery and the starter make sure that the starter is not c...

Страница 22: ...e is depressed Cold Starting When the ambient temperature is below 15 5 the engine is very cold If the engine fails to start after 5 seconds turn off the key for 30 seconds and start again STOPPING TH...

Страница 23: ...eds faster than prescribed On rough roads slow down to suitable speeds Do not operate the vehicle at fast speed The above precautions are not limited to new vehicles However they should be especially...

Страница 24: ...t in the coolant temperature gauge 3 Lamp built in the fuel gauge 4 Lamp built in the speedometer 5 Front left and right position lights Emergency Light Switch Press the top half of the emergency ligh...

Страница 25: ...hicle is correctly loaded to avoid skidding or loss of steering control Reduce the speed The brake pedal is the left pedal on the foot board Depress the pedal to slow or stop the vehicle Brake pedal 4...

Страница 26: ...h improper use of the gear shift lever 4WD Lever CAUTION To avoid personal injury when traveling at road speed Use only 2WD When driving on icy wet or loose surfaces make sure the vehicle is correctly...

Страница 27: ...at place When the key switch is START the fuel gauge indicates the fuel level Be careful not to fully empty the fuel tank Otherwise air may enter the fuel system Fuel gauge Coolant Temperature Gauge C...

Страница 28: ...le 8 6 Coolant temperature gauge The hour meter indicates in five digits the hours the vehicle has been used the last digit indicates 1 10 of an hour Hour meter The speedometer indicates the traveling...

Страница 29: ...in the winch owner s manual before attempting to install or use a winch Winch mount plate Transporting Vehicle Pay attention to the following points when transporting the vehicle 1 Use a suitable truc...

Страница 30: ...ur local dealer for this service 5 When the battery is used for less than 100 hours per year check the battery condition by reading the indicator annually The items listed below with a mark are regist...

Страница 31: ...tor hose and clamp Check Every 200 hrs Replace Every 2 years 18 Intake air line Check Every 200 hrs Replace Every 1 years 19 Brake hose pipe Check Every 200 hrs Check Every 4years 20 Tire wear Check E...

Страница 32: ...rs 32 Fuel system Bleed Service as required 33 Fuse Replace 34 Light bulb Replace NOTE Engine Oil 10W 40SL Oil used in the engine should have an American Petroleum Institute API service classification...

Страница 33: ...t cover back to closed position and fasten the latches Turn switch Front hood cover Operator s Seat To open the seat raise the seat to the forward position Operator s seat WARNING POTENTIAL HAZARD Alo...

Страница 34: ...W TO RAISE THE CARGO BED CAUTION To avoid personal injury When servicing under raised bed make sure safety support is properly mounted Do not touch muffler or exhaust pipes while they are hot Otherwis...

Страница 35: ...ealer for any service The spring preload rebound damping and compression damping forces of the front and rear shock absorber assemblies can be adjusted to suit the operating conditions NOTE Never turn...

Страница 36: ...d damping force and thereby soften the damping 1 Rebound damping force adjusting screw Compression damping force Turn the compression damping force adjusting screw use 3 0 Allen wrench in direction to...

Страница 37: ...lacing a wooden block under the right and left frame tubes for securing the engine and then supporting it Do not apply jack pressure on the steel plate directly under the engine Jack Rear frame tube D...

Страница 38: ...k to see if the level is too low add new oil to the prescribed level on the dipstick Oil Level Dipstick Checking Coolant Level CAUTION TO avoid personal injury Do not remove radiator cap while coolant...

Страница 39: ...d from debris to prevent engine from overheating Checking brake fluid level CAUTION TO avoid personal injury Never operate the vehicle if the brake fluid is below the minimum mark Use only DOT3 from a...

Страница 40: ...he key switch in the ON position and the parking brake indicator should come on To release the parking brake depress the parking pedal Make sure the parking brake warning lamp on the display goes off...

Страница 41: ...ibed level it naturally drops slowly in the course of time thus check it every day and inflate as necessary tire sizes inflation pressure Front 225 65 14 100kPa 14psi Rear 275 55 14 100kPa 14psi EVERY...

Страница 42: ...switch 1 Sit on the operator s seat 2 Shift the range gear shift lever to L H N or REVERSE position 3 Turn the key to START position 4 The engine must not crank 5 If it cranks consult your local deale...

Страница 43: ...7 Re install the air filter element 8 Install the air filter case cover and be sure the crankcase breather hose is connected Air filter element Air filter element Locating pad Holder 6 Air filter cas...

Страница 44: ...cted for maintenance or repair close both ends of the fuel line with a piece of clean cloth or paper to prevent dust and dirt from entering Particular care must be taken not to admit dust and dirt int...

Страница 45: ...an old battery for a new one use battery of equal specification shown in table 1 Battery type Volts 12V32Ah 12 Direction for storage When storing the vehicle for a long period remove the battery from...

Страница 46: ...icles out of the screen assembly and lightly clean the screen with wire brush Soak in solvent and again clean with wire brush if necessary 4 If any breaks in the screen or welds are discovered the ass...

Страница 47: ...the new filter 4 Tighten the filter quickly until it contacts the mounting surface Tighten filter by hand an additional 1 2 turn only 5 After the new filter has been replaced the engine oil normally...

Страница 48: ...de of the specifications contact your local dealer for adjusting the brake Checking the brake pedal stroke Pedal stroke Less than 120mm 4 7in On the pedal 1 Release the parking brake 2 Step on the ped...

Страница 49: ...n the boiling point which is called Overheating 1 Stop the vehicle operation in a safe place and keep the engine unloaded idling 2 Don t stop the engine suddenly but stop it after about 5 minutes of u...

Страница 50: ...draining reinstall the drain plug 4 After running the engine for a few minutes stop the engine and check the oil level again add oil to prescribed level Drain plug IMPORTANT Do not operate the vehicl...

Страница 51: ...ing System and Changing Coolant CAUTION To avoid personal injury Do not remove the radiator cap while coolant is hot When cool slowly rotate cap to the first stop and allow sufficient time for excess...

Страница 52: ...and explosive under certain conditions Keep fire and children away from antifreeze When draining fluids from the engine place some container underneath the engine body Do not pour waste onto the groun...

Страница 53: ...parts 2 The vehicle s genuine long life coolant has a service life of 2 years Be sure to change the coolant every 2 years NOTE The above data represent industry standards that necessitate a minimum g...

Страница 54: ...the danger of exhaust fume poisoning do not operate the engine in a closed building without proper ventilation When storing remove the key from the key switch to avoid unauthorized persons from operat...

Страница 55: ...ehicle after the muffler and the engine have cooled down REMOVING THE VEHICLE FROM STORAGE 1 Check the tire air pressure and inflate the tires if they are low 2 Install battery before installing the b...

Страница 56: ...ring system the hydraulic circuit has hydraulic hose and fittings inside the system so oil leaks may occur and hydraulic hoses are not recyclable This system type can produce pollution to the environm...

Страница 57: ...ion of the EPS system Faults can be displayed by a fault indicator light and fault indicator of EPS system so the driver can acknowledge faults of the EPS in time and take some measures to keep himsel...

Страница 58: ...weight of the trailer in t g acceleration due to gravity 9 81 m s2 Always observe the standard fixing points specified by the vehicle manufacturer Always observe national guidelines concerning officia...

Страница 59: ...itch weight 600kg 2 Hitch heavy weight drive the vehicle cautiously and slowly 3 When using the trailer people should stay away from the hitch coupling device 4 When not using trailer must sperete the...

Страница 60: ...ery from the vehicle charge and store it indoors install it on the vehicle only when the vehicle is going to be used Engine power is insufficient Insufficient fuel The injector is clogged Crankshaft p...

Страница 61: ...0031 O2A Heater Circuit High Voltage P0032 O2A Heater Circuit Low Voltage P0201 Injector 1 Circuit Malfunction P0202 Injector 2 Circuit Malfunction P0230 FPR Coil Circuit Low Voltage or Open P0232 FPR...

Страница 62: ...cription P0500 VSS No Signal P0850 Park Neutral Switch Error P0445 CCP short to high P0444 CCP short to low open P0171 BLM Max Adapt Kohler Special P0172 BLM Min Adapt Kohler Special P0174 PE System L...

Страница 63: ...tes look whitish Refillable type battery only Battery was used with an insufficient amount of electrolyte Add distilled water and charge the battery Regularly check the electrolyte level Battery was u...

Страница 64: ...ance for the inner and outside gears of transmission shaft Replace the gears Big clearance of transmission gears Replace the gears Non good connection of gear end face Replace the gears Less vehicle p...

Страница 65: ...OPTIONS 14 1 Consult your local dealer for further details 1 Roof 2 Windscreen 3 Windlass 4 Motor Scan KF90121...

Страница 66: ...2 Type HS394 2 1 2 1 Variant s HS294 2 1 2 2 Version s A 1 2 3 Commercial name s if available N A 1 2 4 Type approval number s of the previous stage s N A 1 3 Category subcategory and speed index of t...

Страница 67: ...2 Type HS394 2 1 2 1 Variant s HS394 2 1 2 2 Version s A 1 2 3 Commercial name s if available N A 1 2 4 Type approval number s of the previous stage s N A 1 3 Category subcategory and speed index of t...

Страница 68: ...ory subcategory and speed index of the vehicle T1 T1b The value of the vibration level measured according to Annex XIV to EU 1322 2014 is Driver mass awS m s 2 Requirement 59 1kg Test run 1 1 19 Devia...

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