HIRSCHMANN MCS
qSCALE maestro
PLC v01.00.00
Contents
Safety instructions
1
Product description
2
Service Menus
3
Service and Maintenance
4
Appendix
5
Service Manual
Issue E – 04/2018
HMI v01.00.00
This document has the order number:
MAN-QSCA-S-0008
Страница 1: ...aestro PLC v01 00 00 Contents Safety instructions 1 Product description 2 Service Menus 3 Service and Maintenance 4 Appendix 5 Service Manual Issue E 04 2018 HMI v01 00 00 This document has the order...
Страница 2: ...ght Tower 102127 12 3 Description of the System 13 3 1 Product Identification 15 3 2 General Information 15 3 3 EC Conformity Declaration 15 3 4 Overview of Console Elements 16 3 5 Overview Feedback E...
Страница 3: ...on Central Control Unit 45 6 3 2 Indicators on Console 45 6 4 Boom Angle Sensing 46 6 5 Boom Length Sensing 48 6 5 1 Cable Reel Length Cable Replacement Procedure 49 6 6 Pressure Sensing 50 6 7 Load S...
Страница 4: ...mc com 4 76 HIRSCHMANN MCS VERSION OVERVIEW Issue Date Description Editor A 11 2017 Initial Release HMI v01 00 00 RBM B 12 2017 Updated Luffing Cylinder Calibration section and Alarm Volume section RB...
Страница 5: ...be duplicated repro duced or translated into another language either wholly or partly without the prior written permission of WIKA Mobile Control LP The rendition of common names trade names trademark...
Страница 6: ...his service manual WARNING Warning of direct threat of personal injury and damage to property Instructions on precautions to avert the danger CAUTION Warning of dangerous situations Also warns of dama...
Страница 7: ...status is essential for the correct function of the system and of the machine The RCL can only operate correctly if all settings are entered correctly according to the current set up status during th...
Страница 8: ...608416 1 D3 kit only SMC QSCALE MAESTRO S6 IP66 67 623029 1 JUNCTION BOX QSCALE MAESTRO 061179 1 Section 2 1 1 0985 806 125 10M 90 DEG BEND 900004191 1 ASBSV 4 5 P5 MCS CUSTOM 934637762 1 0935 253 10...
Страница 9: ...4N W DIODE 061181 1 EC DIODE 1N4003 200V 1A 000 430 104 003 TERMINAL STRIP ACCY END PLATE PIK 4N 051298 1 TERMINAL STRIP ACCY END BRACKET PIK 4N 051299 2 RELAY SHUTOFF 12V 20 30A 000 304 140 112 1 EC...
Страница 10: ...00 093 2 HYDR ADAPTER 9 16 18 UNF 2B 031 300 050 689 2 HYDR FITTING 1 4 NPT MALE TO 031 300 050 750 2 2 2 Boom Upgrade 102124 Component Name Part Number QTY Notes STRAIN RELIEF PG13 5 PG 9 000 214 261...
Страница 11: ...CONN ACCY TERMINAL CRIMP EH 051208 5 M4x30mm BOLT 051278 3 HARDWARE LOCKWASHER M4 051177 3 NUT 4mm SELF LOCKING S S 002 060 500 402 3 HARDWARE STANDOFF 3mm x 12 FF 000 212 020 312 3 SCREW 3mm x 10mm...
Страница 12: ...v1 0 0 04 2018 rbm Service 717 217 2250 Parts Sales 717 217 2269 www wika mc com 12 76 HIRSCHMANN MCS 2 4 Indicator Kit Light Tower 102127 Component Name Part Number QTY INDICATOR LIGHT TOWER 3 COLOR...
Страница 13: ...sensor tilt sensor load pin and anti two block switch All components and sensors are equipped with CAN bus controllers When limits are reached an overload warning signal is generated at the operator s...
Страница 14: ...tion operation sensor calibration and maintenance WARNING This service manual contains information about the vSCALE D2 D3 maestro console mode selection operation sensor calibration and maintenance Al...
Страница 15: ...r type plate for queries about this product 3 2 General Information NOTE Knowledge of how to use a voltmeter to measure both voltage and current is as sumed HINT For general system operation refer to...
Страница 16: ...or Selection and Confirmation SET key Selects Settings Silences Alarm HOME key Returns to Main Working Screen ESCAPE key Aborts Function Display with RCL Main Menu Rotary Encoder with Pushbutton Funct...
Страница 17: ...mc com 17 76 HIRSCHMANN MCS 3 5 Overview Feedback Elements Light Sensor Not Used Operating Display Green While Supply Voltage is Connected USB Data Display Yellow During Data Exchange via Front USB Po...
Страница 18: ...enter a Service Password Daily Password or LMI Password See Section 4 1 2 for information on Obtaining the daily password Password entry is done by the following instructions Use the rotary knob to se...
Страница 19: ...he Settings Menu and enter it into the excel sheet to be converted into a usable password that will last the entire day Finding the Daily Password Seed The Daily Password Seed is located in the Settin...
Страница 20: ...Service 717 217 2250 Parts Sales 717 217 2269 www wika mc com 20 76 HIRSCHMANN MCS 4 2 System Settings HOME SETTINGS SYSTEM SETTINGS Function Keys And Choose option to adjust See Section 4 2 1 for ex...
Страница 21: ...option Use the or keys to set the Wind Speed display to 0 off or 1 on Setting the Wind Speed Display to 0 off removes the Wind Speed Display from the Information Bar in the Main Operat ing Screen Wind...
Страница 22: ...the number of cameras to activate Setting the Camera option to 1 or more enables the function key from the Main Operating Screen Camera s On Camera Off Toggling Camera Full Screen Style Use the or ke...
Страница 23: ...rts Sales 717 217 2269 www wika mc com 23 76 HIRSCHMANN MCS 4 2 2 New Password Entry Summary You can change the active password for example from a the Daily Password to the Service Password using the...
Страница 24: ...com 24 76 HIRSCHMANN MCS 4 3 Sensor Calibration Summary To calibrate the sensors you must position the machine as directed to set minimum and maximum values Calibrating the sensors can be accessed thr...
Страница 25: ...2250 Parts Sales 717 217 2269 www wika mc com 25 76 HIRSCHMANN MCS 4 3 1 Calibrate Angle Sensors Summary This section describes how to calibrate the boom angle sensor The machine must be on a level s...
Страница 26: ...c com 26 76 HIRSCHMANN MCS Enter the Measured Angle of the Boom Use the rotary knob to select the numbers See Section 4 4 for detailed instructions Press to confirm the measured boom angle as entered...
Страница 27: ...Calibrate Length Sensors Summary This section describes how to calibrate the boom length sensor The machine must be on a level surface to calibrate this sensor HOME SETTINGS SENSOR CALIBRATION LENGTH...
Страница 28: ...2250 Parts Sales 717 217 2269 www wika mc com 28 76 HIRSCHMANN MCS Fully extend the boom and press Enter the Measured Length of the Boom Use the rotary knob to select the numbers See Section 4 4 for...
Страница 29: ...ing adjusts the lift cylinder rod and piston geometric data to correct system atic errors in the load display The adjustment computed applies equally to all operating modes at all length and angle poi...
Страница 30: ...and fully retract the boom Press the function key to begin setting the Empty Load Weight Allow a few moments for the measurement to complete The measurement will not complete if the piston pressure is...
Страница 31: ...nown weight of the load and any rigging added Use the rotary knob to select the numbers See Section 4 4 for detailed instructions Press to confirm the load weight as entered Press the function key to...
Страница 32: ...hile calibrating sensors Use the rotary knob to select the numbers Pressing the knob moves to the next digit and selects right arrow Pressing the right arrow when the curser is to the right of the las...
Страница 33: ...7 217 2250 Parts Sales 717 217 2269 www wika mc com 33 76 HIRSCHMANN MCS 4 5 Alarm Volume The Alarm Volume can be adjusted in the User Screen An OEM or LMI password must be entered in order to change...
Страница 34: ...lication Files i e machine model and load charts HOME SETTINGS SYSTEM INFORMATION DOWNLOAD APP DATA Adding machine project file packages to the console memory is done by the following instructions Ins...
Страница 35: ...the Event Recorder The user is able to download the stored event records via the vSCALE console to a USB drive The USB drive must be for matted with a fat32 filesystem before downloading can be compl...
Страница 36: ...0 0 04 2018 rbm Service 717 217 2250 Parts Sales 717 217 2269 www wika mc com 36 76 HIRSCHMANN MCS 5 3 Reset Hour meter HOME SETTINGS SYSTEM INFORMATION RESET HOUR METER This resets the hours the syst...
Страница 37: ...2018 rbm Service 717 217 2250 Parts Sales 717 217 2269 www wika mc com 37 76 HIRSCHMANN MCS 5 4 Change Date and Time HOME SETTINGS SYSTEM INFORMATION SET DATE TIME Adjust the date and time by using a...
Страница 38: ...rts Sales 717 217 2269 www wika mc com 38 76 HIRSCHMANN MCS 5 5 Rotate Display HOME SETTINGS SYSTEM INFORMATION ROTATE DISPLAY The display can be rotated 90 degrees at a time by pressing NOTE The loca...
Страница 39: ...E and SET function buttons simultaneously o A screen shot of the current screen will be saved 5 6 2 Saving Screen Captures If a USB drive is installed in the console the screen capture will be saved t...
Страница 40: ...Parts Sales 717 217 2269 www wika mc com 40 76 HIRSCHMANN MCS 5 7 Mismatched DA4 One of the following messages may be displayed after an installation error or software corruption If an installation er...
Страница 41: ...vice may be damaged by the use of high pressure cleaners The device must not be treated with a high pressure cleaner or similarly aggressive method under any circumstances Condensation inside the vSCA...
Страница 42: ...s with the boom angle measurement THE DISPLAYED LENGTH DOES NOT MATCH THE MEASURED BOOM LENGTH Start in section 6 5 Boom Length Sensing to troubleshoot possible problems with the boom length measureme...
Страница 43: ...THE CONSOLE DISPLAY IS BLANK If the console does not show any sign at all no lights no buzzer and no display the problem is in the wiring between console and central unit or the console itself has a...
Страница 44: ...heck all CAN cables for breaks cuts or damage of any kind Check connections at sensors and at the CAN Junction Box Check for water across the terminals in the CAN bus or inside the Junction Box Cycle...
Страница 45: ...st of the system SR Is lit solid when the Safety Relay is Active If this light is off it indicates a segmentation fault memory leak or another condition that prevents the system from showing safe work...
Страница 46: ...correctly or not at all The scaled value of the sensor can be monitored and should be checked against a digital level outside of the system mounted on the boom If the scaled value varies from the meas...
Страница 47: ...ed to the LGH Board If the voltage is not within the acceptable range unplug the sensor and re measure If unplugging the sensor resolved the voltage issue replace the sensor If the voltage is still ou...
Страница 48: ...th cable tension If tension is lacking check the cable reel to ensure it has the proper pretension This varies upon the type of cable reel used The voltage supplied to the length sensor will be throug...
Страница 49: ...able from terminal strip 7 Feed new length cable through hole on reel drum through the strain relief on the junction box 8 Rewire terminal strip according to wiring noted in step 4 9 Close junction bo...
Страница 50: ...the LMI is not a direct measurement when using pressure transducers rather it is a calculated value Ensure that the hydraulic system is functioning as intended and that sensor values mainly length and...
Страница 51: ...ts such as Hook block weight Sling weights etc Tip height length of load line used Boom weights Boom attachments such as Stowed jibs Glass jib telescopic jib etc Before checking the system for a load...
Страница 52: ...www wika mc com 52 76 HIRSCHMANN MCS Cable Reel 6 8 Anti Two Block Switch A2B The system measures the load block and its relationship to the head of the boom The A2B switch is located at the tip of t...
Страница 53: ...LE maestro PLC v01 00 00 Service Manual Issue E HMI v1 0 0 04 2018 rbm Service 717 217 2250 Parts Sales 717 217 2269 www wika mc com 53 76 HIRSCHMANN MCS 6 8 1 A2B Problem Flow Chart Use the following...
Страница 54: ...217 2250 Parts Sales 717 217 2269 www wika mc com 54 76 HIRSCHMANN MCS 6 9 No Console Display If the console never displays an image check if power is being supplied to the console Measure the voltag...
Страница 55: ...o communicate on a single bus a dual wire networked data bus with speed up to 1Mbps The use of a CAN Bus design allows for all nodes sensor controller and console signals to be net worked over a commo...
Страница 56: ...other is in the WGX angle sensor contained in the Cable Reel The signals are generated by nodes on the CAN BUS The nodes generate consume or both generate and consume data over a CAN Bus The CAN High...
Страница 57: ...esting the CAN connectors per this layout Connector M12 5 contacts Pin Layout CiA DR 303 1 7 2 Female Sockets shown Pin 1 Shield Pin 2 Ub Pin 3 Ground Pin 4 CAN High Pin 5 CAN Low Connector M12 5 cont...
Страница 58: ...To determine whether there is a problem with a sensor the system has a built in Analog Input screen to make trouble shooting easier This is the place to start if you suspect a problem with a sensor H...
Страница 59: ...gital input the system has a built in Digital Input screen to make trouble shooting easier HOME SETTINGS MACHINE INFO DIGITAL INPUTS The Digital Inputs screen shows the current readings from each Digi...
Страница 60: ...lem with a digital output the system has a built in Digital Output screen to make trouble shooting easier HOME SETTINGS MACHINE INFO DIGITAL OUTPUTS The Digital Outputs screen shows the current values...
Страница 61: ...ity protection up to 48V DC Display 4 3 TFT Color Graphic LCD 480 x 272 Pixel WVGA Or 7 TFT Color Graphic LCD 800 x 480 Pixel WVGA Brightness 400 cd m Contrast 400 1 or 500 1 Illumination LED adjustab...
Страница 62: ...540 Orchard Drive Chambersburg PA 17201 qSCALE maestro PLC v01 00 00 Service Manual Issue E HMI v1 0 0 04 2018 rbm Service 717 217 2250 Parts Sales 717 217 2269 www wika mc com 62 76 HIRSCHMANN MCS 7...
Страница 63: ...Control LP 1540 Orchard Drive Chambersburg PA 17201 qSCALE maestro PLC v01 00 00 Service Manual Issue E HMI v1 0 0 04 2018 rbm Service 717 217 2250 Parts Sales 717 217 2269 www wika mc com 63 76 HIRS...
Страница 64: ...Control LP 1540 Orchard Drive Chambersburg PA 17201 qSCALE maestro PLC v01 00 00 Service Manual Issue E HMI v1 0 0 04 2018 rbm Service 717 217 2250 Parts Sales 717 217 2269 www wika mc com 64 76 HIRS...
Страница 65: ...Orchard Drive Chambersburg PA 17201 qSCALE maestro PLC v01 00 00 Service Manual Issue E HMI v1 0 0 04 2018 rbm Service 717 217 2250 Parts Sales 717 217 2269 www wika mc com 65 76 HIRSCHMANN MCS 7 3 J...
Страница 66: ...1540 Orchard Drive Chambersburg PA 17201 qSCALE maestro PLC v01 00 00 Service Manual Issue E HMI v1 0 0 04 2018 rbm Service 717 217 2250 Parts Sales 717 217 2269 www wika mc com 66 76 HIRSCHMANN MCS...
Страница 67: ...1540 Orchard Drive Chambersburg PA 17201 qSCALE maestro PLC v01 00 00 Service Manual Issue E HMI v1 0 0 04 2018 rbm Service 717 217 2250 Parts Sales 717 217 2269 www wika mc com 67 76 HIRSCHMANN MCS...
Страница 68: ...rror is occurring 00xx General Error Other 2xxx Module Error 3xxx Module Error 1Fxx System 01xx Limiter Error Global Cut 02xx Single Cut 03xx Error 04xx Warning 05xx Pre Warning 0Axx Kinematic Error K...
Страница 69: ...Range load chart E012D Max length limit exceeded global cut Telescope into the permitted Working Range load chart E0140 Min radius limit underrun global cut Move the Jib down to a valid radius and ang...
Страница 70: ...tic Errors 0A00 0AFF E0A00 Capacity utilization 100 Lay down the load Only operate within allowed parameters E0A08 Capacity utilization 90 Warning Operating close to Cut off E0A20 Shutdown due to over...
Страница 71: ...configuration Replace faulty sensor E1X1A Sensor Error IOInput3 Check the CAN connections and wiring the sensor calibration and the CAN configuration Replace faulty sensor E1X1B Sensor Error IOInput4...
Страница 72: ...ty sensor E1X61 Actuator Error IOCut Check the CAN connections and wiring the sensor calibration and the CAN configuration Replace faulty sensor E1X63 Actuator Error IORigging Check the CAN connection...
Страница 73: ...rs again E1F06 Timeout Turn the Ignition off and on again Consult Customer Service if the error occurs again E1F07 Timeout Turn the Ignition off and on again Consult Customer Service if the error occu...
Страница 74: ...knowledge to ensure trouble free operation We take the task of continuous improvement and reduction of errors very seriously Your comments and suggestions help us to increase the quality and level of...
Страница 75: ...217 2269 www wika mc com 75 76 HIRSCHMANN MCS Suggestions for improvement and additional information General comments Sender Company Department Name Phone Street Zip code City Date Signature Dear user...
Страница 76: ...ntrol LP 1540 Orchard Drive Chambersburg PA 17201 qSCALE maestro PLC v01 00 00 Service Manual Issue E HMI v1 0 0 04 2018 rbm Service 717 217 2250 Parts Sales 717 217 2269 www wika mc com 76 76 HIRSCHM...
