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TABLE OF CONTENTS

TO THE PURCHASER .................................................................................................................. 2

SAFETY ......................................................................................................................................... 3

OPERATING PROCEDURES ....................................................................................................... 4

TROUBLE SHOOTING ................................................................................................................. 9

MAINTENANCE ...........................................................................................................................11

ASSEMBLY ................................................................................................................................. 13

SYSTEM CHECKOUT AND JOYSTICK CONFIGURATION ....................................................... 22

HEADLAMP AIMING PROCEDURE ........................................................................................... 23

WIRING HARNESS SCHEMATIC DIAGRAM ........................................................................ 24-25

POWER UNIT ......................................................................................................................... 26-27

SPECIFICATIONS ....................................................................................................................... 28

WARRANTY ................................................................................................................................ 29

Table of Contents  1

25011834 Rev. D 

2/11 

Hiniker/25011834RevD

Содержание 700

Страница 1: ...PICKUP TRUCK SNOWPLOW Models 700 750 OPERATOR S MANUAL DO NOT USE OR OPERATE THIS EQUIPMENT UNTIL THIS MANUAL HAS BEEN READ AND THOROUGHLY UNDERSTOOD PART NUMBER 25011834 Rev D ...

Страница 2: ......

Страница 3: ...4 TROUBLE SHOOTING 9 MAINTENANCE 11 ASSEMBLY 13 SYSTEM CHECKOUT AND JOYSTICK CONFIGURATION 22 HEADLAMP AIMING PROCEDURE 23 WIRING HARNESS SCHEMATIC DIAGRAM 24 25 POWER UNIT 26 27 SPECIFICATIONS 28 WARRANTY 29 Table of Contents 1 25011834 Rev D 2 11 Hiniker 25011834RevD ...

Страница 4: ...r serious injury can result All references to Left or Right are defined as viewing the plow from the cab of the truck Instructions for raising and lowering the plow refer to the joystick controller as received from the factory The raise and lower functions may be reversed to suit the preference of the opera tor by following the instructions on page 22 for switching the controller joystick and face...

Страница 5: ... know how to do it safely and have the proper tools for the job 5 Keep hands feet hair and clothing away from moving parts 6 Do not alter the equipment to the extent of compromising safety or performance SAFETY BEFORE OPERATION 1 Discipline yourself to visually check for worn damaged or cracked parts before starting use Replace these with genuine Hiniker parts 2 Escaping hydraulic oil under pressu...

Страница 6: ...nt it from creeping back out from the receivers DWG NO 5690 Remove the tab lock pin from the indexing hole and raise the parking stand to its highest posi tion Repin the stand lever to the front hole in the push frame for transport Pull the latch handle into the clevis on the lift frame to force the sliders through the notches in the prongs and receivers Check that both slid ers are fully engaged ...

Страница 7: ...signal park ing lamps from the truck as you normally would without the plow attached NOTE When removing the plow remember to place the headlight switch in the truck position to return power to the truck s headlights Raise or lower the plow by moving the joystick to the raise or lower position Hold the plow at an intermediate height by releas ing the controller from the raise position when the plow...

Страница 8: ... Clear large lots by angling the blade and cre ating a single path Roll snow to outer edges of the lot by taking successive passes with the blade angled When plowing very deep snow it may be neces sary to raise the blade and shear off layers of snow until a working area is cleared Work small areas in multiple passes to push snow to outer edges Generally 6 inch snow can be plowed with the entire bl...

Страница 9: ...racket to tilt the lift frame back as far as possible then release the bracket to allow the weight of the lift frame to lock the stop plate in place Push Lift Frame Back DWG NO 5697 Swing the latch handle open until the sliders are fully removed from the attachment prongs Swing Handle to Remove Sliders DWG NO 5694 Lower the parking stand to the ground by remov ing the tab lock pin from the front h...

Страница 10: ... lights to the truck and switch power off on the snowplow control box then slowly back the truck out from the plow Turn Off Lights and Power DWG NO 4178 NOTE The stop plate will automatically fall for ward as soon as the lift cylinder is fully extend ed for raising the blade prior to transporting the plow If the snowplow won t be used for an extended period of time the prong weldment can be re mov...

Страница 11: ...r coil A Charge or replace battery B Add oil do not overfill C Tighten or redo connection A Clean valve or replace B Clean valve or replace C Repack or replace cylinder D Replace control Box POSSIBLE CAUSE A Receivers are tipped for ward B Prongs recoil out of receiv ers when attaching C Park stand pinned too low A Defective solenoid B Defective pump motor C Weak or defective battery D Bad electri...

Страница 12: ...l thin out and function normally B Select Hiniker Cold Flow Hydraulic Oil for plowing in extremely cold tempera tures A Add hydraulic oil until chat tering stops Do not over fill A Avoid excessive inclines or change direction of plow ing B Remove excess oil A Add coolant B Remove ice and snow C Transport plow at lower speeds A Move switch to plow posi tion B Replace relay C Replace joystick contro...

Страница 13: ...g rods to retract Clean the suction filter at the pump inlet and wipe any metal shavings off the magnet on the pump Re attach the reservoir onto the power unit and re connect the power unit on the snowplow be fore adding new hydraulic oil Pour hydraulic oil into the power unit reservoir until the reservoir is half full Angle the plow full left or right to fill the angling cylinder with oil then ad...

Страница 14: ...eplace the cutting edge before wear reaches the main plow blade Once a year before using the plow check that the moldboard will trip freely about the pivot tube With the snowplow mounted on the truck and the cutting edge on the ground unfasten the extension springs on the back of the moldboard by loosening the 5 8 lock nuts on the threaded spring studs then pull the top of the moldboard fully forw...

Страница 15: ...e worn bolts and lock nuts with grade 5 bolts and equivalent type B and type F lock nuts Type B lock nuts are plain hex type F lock nuts are flanged hex PLOW ASSEMBLY 1 Place moldboard face down on cardboard or other padding that will prevent scratches in the paint Remove two side markers and four ship ping brackets from the ends of the mold board Save the bolts and nuts for reinstall ing markers ...

Страница 16: ...d of the lift cylinder between the lugs on the frame assembly with the hard ware provided The 90O adapter should be on the RH side of the cylinder DWG NO 5698A Install the 3 4 inch x 4 1 4 inch hex bolt re moved earlier so the bolt head is retained by the lock plate on the push frame Secure the assembly with the 3 4 inch slotted nut and cotter pin so the plow blade is free to pivot Use clevis pins...

Страница 17: ...me tube before assembling the hose from port A to the LH side angling cylinder and the hose from port B to the RH side angling cylinder DWG NO 5700 Rotate the stop plate assembled to the push frame up to contact the spacer bushing on the lift cylinder bolt Gently push back on the upper lift frame tube then release to al low the weight of the frame to lock the stop plate in place 5 Before assemblin...

Страница 18: ...le for the snowplow has two cables with ring terminals on one end and a two pin connector on the other and mea sures about 38 long The plow wiring harness has a 10 pin con nector on one end and the other end has connectors labeled DRIVER SIDE and PSNGR SIDE for the headlamps and four loose wires with spade terminals The ground wire for the solenoid has one wire 7 inches long and two wires 11 inche...

Страница 19: ...re located in the parts box shipped with the snowplow frame NOTE To prevent corrosion lightly coat all elec trical connections ring and spade terminals with dielectric grease prior to assembly Refer to drawing 6477 Lay the harness in it s approximate position for final assembly with the 7 pin circular connector near the drivers side firewall the 10 pin connector just left of center near the grill ...

Страница 20: ...ear any hood lift spring mechanisms before installation DWG NO 6476A Truck Battery On Driver Side 11 Select an area near the drivers side fend er for the relays Drill three 1 8 diameter holes and secure the relays with 8 x 1 2 inch self tapping screws from the hardware bag in the parts box 12 Splice the red with white stripe wire to the vehicle s switched 12 volt auxiliary electri cal circuit This...

Страница 21: ...ith the plow attached 16 Refer to drawing 6479 Install the under hood power cable by first connecting the Plow Assembly 19 DWG NO 6479 Black cable and the two Black wires from the harness to the minus post of the ve hicle s battery Connect the Red or Red striped cable to the motor solenoid Route the power cable to the grill near the 10 pin connector Connect the Red fused wire from the harness and ...

Страница 22: ...in connectors of the underhood wiring harness 20 Secure all cables away from hot or moving components with cable ties This completes the Electrical Installation 21 At this point the mount kit should be as sembled onto the truck Prongs from the truck mount kit should be at a height that will slightly lift the plow frame when attaching the plow Prong re ceivers on the plow frame should be paral lel ...

Страница 23: ...the truck to fill the angling cylinder with oil Add more oil un til the reservoir is about 3 4 full Do not over fill the reservoir Cycle the plow left and right and up and down to purge any air trapped in the hy draulic system NOTE New hydraulic cylinders will leak a small amount of oil until packings become saturated and produce a good seal If leakage is exces sive or if leaking continues after i...

Страница 24: ...ed backward and lowers the plow when the joystick is pushed forward These functions can be re versed by reassembling the joystick switch and face plate To reverse the face plate pry the plate away from the controller by inserting a small screwdriver along the side of the plate at location 1 in drawing 5722 Flip the plate over then reinstall by gently squeezing the long sides together and sliding t...

Страница 25: ...s lines 3 and 4 offset 20 1 2 inches 52 cm from the first line representing the distance between the two plow headlamps 3 Measure the height from the ground to the center of the plow headlamps then mark a horizontal line line 2 on the wall at that same height 4 Refer to the following chart then mark a sec ond horizontal line below the first line 5 as required Headlamp Centerline Height Vertical Ai...

Страница 26: ...24 Wiring Harness Schematic Diagram ...

Страница 27: ...Wiring Harness Schematic Diagram 25 DWG NO 5657 ...

Страница 28: ...26 Straight Plow Power Unit DWG NO 6586 ...

Страница 29: ...Straight Plow Power Unit 27 DWG NO 6600 ...

Страница 30: ...ght 467 lbs 474 lbs Recommended Hydraulic Fluid Hiniker Cold Flow Mil Spec 5606 or Equivalent Hydraulic Fluid Capacity 2 qts Sealed Beam HP6545 12 VDC 4 00 X 6 50 100mm X 165mm Rectangular hi low 65w 45w Turn Signal Parking Bulb One 1157 heavy duty double contact 32 3 C P 12 VDC Motor Solenoid 12 VDC solenoid continuous duty sealed Wiring Harness Fuse 10 AMP ...

Страница 31: ...tion beyond rated capacity substitution of parts not approved by Hiniker Company or any alteration or repair in such manner as in our judgment affects the product materially and adversely shall void this warranty Hiniker reserves the right to make improvements or changes to any of it s products without notice Such improvements or changes shall not trigger any obligation by Hiniker to update modify...

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