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GENERAL

1. Check to see that the motor is wired cor-

rectly with tight connections, for the proper

voltage.

2. Check reservoir oil level.

PROBLEM

1. Plow does not attach to ve-

hicle

2. Pump motor does not run

3. Pump runs with joystick in

neutral position

4. Plow will not lower

5. Plow will not raise or raises

slowly, motor runs

6. Plow does not remain

raised with joystick in

“neutral” position

REMEDY

A. Fully collapse lift cylinder

with upper lift links before

removing plow from truck

B. Slowly drive into receivers

and set parking brake

C. Lower receivers by adjust-

ing park stand.

A. Replace solenoid

B. Replace brushes or motor

C. Charge or replace battery

D. Clean and tighten connec-

tions

E. Replace control box

F. Replace fuse

A. Replace solenoid

B. Replace control box

C. Locate and repair

A. Correct wiring

B. Replace control box

C. Replace valve or coil

A. Charge or replace battery

B. Add oil (do not overﬁll)

C. Tighten or redo connection

D. Replace valve

A. Clean valve, or replace

B. Clean valve, or replace

C. Repack or replace cylinder

D. Replace control box

POSSIBLE CAUSE

A. Receivers are tipped for-

ward

B. Prongs recoil out of receiv-

ers when attaching

C. Park stand pinned too low

A. Defective solenoid

B. Defective pump motor

C. Weak or defective battery

D. Bad electrical connections

E. Defective joystick control

box

F. Blown 10A fuse supplying

power to control box

A. Defective solenoid

B. Defective joystick control

box

C. Wiring short

A. Reversed wiring on valve

block

B. Defective joystick control

box

C. Defective lift return valve

or coil

A. Weak or defective truck

battery

B. Oil level low

C. Hydraulic connection leak

D. Lift valve not opening prop-

erly

A. Leakage through pump

check valve

B. Leakage through solenoid

lowering valve

C. Internal leakage in cylinder

D. Defective joystick control

box.

TROUBLE SHOOTING

3. Check that wiring harness relay connec-

tions are wired correctly

4. Check for external leakage at cylinders,

hoses and power unit.

8 Trouble Shooting

Содержание 1852

Страница 1: ...PICKUP TRUCK SNOWPLOW V PLOW Models 1852 1952 OPERATOR S MANUAL DO NOT USE OR OPERATE THIS EQUIPMENT UNTIL THIS MANUAL HAS BEEN READ AND THOROUGHLY UNDERSTOOD PART NUMBER 25012086 Rev A ...

Страница 2: ......

Страница 3: ... PURCHASER 2 SAFETY 3 OPERATING PROCEDURES 4 TROUBLE SHOOTING 8 MAINTENANCE 10 ASSEMBLY 12 SYSTEM CHECK OUT AND JOYSTICK CONFIGURATION 22 SPECIFICATIONS 23 WARRANTY 28 Table of Contents 1 25012086RevA 5 06 Hiniker 25012086RevA ...

Страница 4: ... serious injury can result All references to Left or Right are defined as viewing the plow from the cab of the truck Instructions for raising and lowering the plow refer to the joystick controller as received from the factory The raise and lower functions may be reversed to suit the preference of the opera tor by following the instructions on page 22 for switching the controller joystick and face ...

Страница 5: ...Do not attempt to handle or service this equipment or direct others to do the same unless you know how to do it safely and have the proper tools for the job 5 Keep hands feet hair and clothing away from moving parts 6 Do not alter the equipment to the extent of compromising safety or performance SAFETY BEFORE OPERATION 1 Discipline yourself to visually check for worn damaged or cracked parts befor...

Страница 6: ...plate to raise the stand to its highest position Reinstall the pin in the plate for transport Pull the latch handle into the clevis on the lift frame to force the sliders through the notches in the prongs and receivers Pin the handle in the clevis with its klik pin Failure to pin the handle in place may allow the plow to fall off the truck Handle Pinned With Plow On Truck DWG NO 4166 Plug in the t...

Страница 7: ...eleasing the joystick from the Raise position when the plow reaches the de sired height Moving the joystick to the Lower po sition will lower the blade to the ground and allow the plow to Float along the contour of the ground while plowing snow The green light on the control box will turn yellow to indicate the plow is in the ﬂoat mode Momentarily moving the joystick to the Raise position will rem...

Страница 8: ...0 mph while plowing Plow snow in the lowest truck gear to transfer maxi mum power to the cutting edge Clear areas in front of buildings ﬁrst Backdrag snow away from buildings by driving to the building with the plow raised then dropping the blade to pull snow away Push snow to outer edges of the lot after snow is away from build ings Begin clearing large lots by putting the plow in the V position ...

Страница 9: ...lly removed from the attachment prongs Swing Handle To Remove Sliders DWG NO 3856 Lower the parking stand to the ground by remov ing the tab lock pin from the stand index plate then swinging the stand to the ground with the lever Reinstall the pin in the index plate through the hole in the lever to hold the stand in place Lower and Pin Parking Stand DWG NO 4168 Disconnect the three electrical conn...

Страница 10: ... Add oil do not overﬁll C Tighten or redo connection D Replace valve A Clean valve or replace B Clean valve or replace C Repack or replace cylinder D Replace control box POSSIBLE CAUSE A Receivers are tipped for ward B Prongs recoil out of receiv ers when attaching C Park stand pinned too low A Defective solenoid B Defective pump motor C Weak or defective battery D Bad electrical connections E Def...

Страница 11: ...out and function normally B Select a recommended oil from the chart on Page 10 for plowing in extremely cold temperatures A Add hydraulic oil until chat tering stops Do not over ﬁll A Avoid excessive inclines or change direction of plow ing B Remove excess oil A Add coolant B Remove ice and snow C Transport plow at lower speeds A Move switch to plow posi tion B Replace relay C Replace joystick con...

Страница 12: ...ged every year for best performance Select a high quality oil that is appropriate for the temperatures in which you will be plowing snow 10 Maintenance Change hydraulic oil with the wings in the V position and the plow on the ground Discon nect three electrical wiring harnesses from the power unit and uncouple five hydraulic lines Unbolt the power unit from the plow and re move it to a clean worki...

Страница 13: ...ip pin With the plow mounted on the truck and lowered to the ground loosen the four trip springs and pull the top of the moldboard forward If the mold board doesn t pivot freely remove the trip pin and apply a commercially available anti seize lubricant Damage to the plow or truck may re sult if the moldboard hits an obstruction during use and doesn t trip Retighten the trip springs by turning the...

Страница 14: ... nuts are flanged hex PLOW ASSEMBLY 1 Lift the snowplow moldboard assembly to a clear level working area by hooking hoist chains through the two holes in the top plate of the cen ter mast The hoist should be capable of lifting at least 1 000 lb loads Remove two side markers and 5 16 inch hard ware from the top of the moldboard and set aside for assembly later Save two sets of 5 16 inch hex bolts ﬂ...

Страница 15: ...rts box to the outside of the two plates on the back of the center mast with the 3 4 inch x 5 1 2 inch clevis pin from the hardware bag so that the bar is in the position shown in the following illustration DWG NO 4171 Fully thread a 5 8 inch hex nut onto each of the four spring studs found in the hardware bag then put a stud onto one end of each of the four trip springs DWG NO 4196 Assemble the t...

Страница 16: ...each cylinder with the rod end adapters ro tated rearward about 20o from the cylinder cen terline DWG NO 5840 Assemble the short hydraulic hose from the parts box between the lift cylinder and port E on the power unit Route the hose over the top of the lift cylinder DWG NO 5841 Route three of the remaining four hydraulic hoses through the loop on the push frame and over the two RH trip springs suc...

Страница 17: ...mponents parts box A ground harness for solenoids on the power unit is in the power unit box The power cable assembly has two cables with ring terminals on one end and a two pin connector on the other and measures about 38 inches long The wiring harness has a ten pin connector and a three pin connector on one end and the other end has connectors labeled DRIVER SIDE and PSNGR SIDE for the headlamps...

Страница 18: ...e bag in the parts box 12 Splice the red with white stripe wire to the vehicle s switched 12 volt auxiliary electri cal circuit This will prevent operation of the plow without the vehicle key being on This wire controls the accessory relay that pow ers the control joystick and solenoids 13 Connect the joystick control box to the 7 pin and 3 pin connectors inside the truck cab Secure the box at a s...

Страница 19: ...DWG NO 3907 V Plow Assembly 17 DWG NO 3908 Truck Battery On Passenger Side Truck Battery On Driver Side ...

Страница 20: ...l route the power cable to the grill near the 10 pin connector Install the 24 inch Red power cable between the pump solenoid and the vehicle s starter solenoid positive terminal If the vehicle s starter solenoid is not accessible con nect the Red or Red striped cable to the plus terminal of the battery Connect the Red fused wire to the positive terminal of the battery 17 Remove the plug mount plat...

Страница 21: ...al wire Using a blue splice crimp the single green wire from the underhood harness into the vehicle s curbside turn signal wire 19 Select the proper headlight adapter for your vehicle speciﬁc instructions are included with each kit The headlight adapter kit consists of two identical adapters Install the adapters ac cording to the instructions included with the kit and connect to the 5 pin connecto...

Страница 22: ...aise the parking stand to its highest position and repin Connect the three electrical cables from the plow to their corresponding receptacles on the truck DWG NO 5232 21 Select an appropriate hydraulic oil from the accompanying chart DWG NO 3066 Pour hydraulic oil into the power unit reservoir until the oil level reaches the ﬁll level DWG NO 5847 Raise and lower the plow and cycle the wings to pur...

Страница 23: ...ion 23 Fasten the power unit cover assembly onto the lift frame bracket with two 1 4 inch x 3 4 inch carriage bolts flat washers and lock nuts from the hardware bag in the parts box Tighten the lock nuts so that the assembly is secure yet the cover hinges freely DWG NO 5843 Snip the plastic tie strap inside the cover as sembly to release the two cover latch han dles When the cover is closed rods f...

Страница 24: ... pushed forward These functions can be reversed by reassembling the joystick switch and face plate To reverse the face plate pry the plate away from the controller by inserting a small screwdriver along the side of the plate at location 1 in drawing 5855 Flip the plate over then reinstall by gently squeezing the long sides together and sliding the four tabs into slots in the controller top To reve...

Страница 25: ... WIDTH ANGLED 30O 7 4 8 3 BLADE HEIGHT 30 CUTTING EDGE 1 2 X 6 1084 Steel WEIGHT w o SNOW DEFLECTOR Does Not Include Weight Of Mount Kit 920 lb 980 lb HYDRAULIC OIL CAPACITY 2 1 2 QTS SEALED BEAM HEADLIGHT HP6545 12 VDC 4 00 X 6 50 100mm X 165mm Rectangular Hi Low 65W 45W TURN SIGNAL PARKING BULB One 1157 Heavy Duty Double Contact 32 3 C P WIRING HARNESS FUSE 10 AMP ...

Страница 26: ...24 Wiring Harness ...

Страница 27: ...Wiring Harness 25 DWG NO 5857 ...

Страница 28: ...26 V Plow Power Unit DWG NO 5850 ...

Страница 29: ...Power Unit Hydraulic Circuit Diagram 27 DWG NO 5851 ...

Страница 30: ...apacity substitution of parts not approved by Hiniker Company or any alteration or repair in such manner as in our judgment affects the product materially and ad versely shall void this warranty Hiniker reserves the right to make improvements or changes to any of it s products without notice Such improve ments or changes shall not trigger any obligation by Hiniker to update modify or change any pr...

Страница 31: ......

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