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X-DI 32 02

4 Start-up

HI 801 017 E Rev. 4.00

Page 31 of 56

4.2 Mounting

and

Removing the Module

When replacing an existing module or mounting a new one, follow the instructions given in
this chapter.

When removing the module, the connector board remains in the HIMax base plate. This
saves additional wiring effort since all field terminals are connected via the connector board
of the module.

4.2.1

Mounting a Connector Board

Tools and utilities

Screwdriver, slotted 0.8 x 4.0 mm

Matching connector board

To install the connector board

1. Insert the connector board into the guiding rail with the groove facing upwards (see

following figure). Fit the groove into the guiding rail pin.

2. Place the connector board on the cable shield rail.
3. Secure the two captive screws to the base plate. First screw in the lower than the upper

screw.

To remove the connector board

1.  Release the captive screws from the base plate.
2.  Lift the lower section of the connector board from the cable shield rail.
3.  Remove the connector board from the guiding rail.

Figure 10: Inserting the Connector Board

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Содержание HIMax X-DI 32 02

Страница 1: ...X DI 32 02 HIMax Digital Input Module for Proximity Switches and Wired Contact Makers Manual...

Страница 2: ...MA directly HIMA appreciates any suggestion on which information should be included in the manual Equipment subject to change without notice HIMA also reserves the right to modify the written material...

Страница 3: ...Label 11 3 4 Assembly 11 3 4 1 Block Diagram 12 3 4 2 Indicators 13 3 4 3 Module Status Indicators 14 3 4 4 System Bus Indicators 15 3 4 5 I O Indicators 15 3 5 Product Data 16 3 6 Connector Boards 19...

Страница 4: ...Submodule DI32_02 Channels 39 4 3 4 Submodule Status DWORD 40 4 3 5 Diagnostic Status DWORD 41 4 4 Connection Variants 42 4 4 1 Wiring with Proximity Switch or Wired Contact Maker 42 4 4 2 Wiring Tran...

Страница 5: ...o HIMax System manual Hardware description of the HIMax system HI 801 001 E HIMax Safety manual Safety functions of the HIMax system HI 801 003 E HIMax Communication manual Description of communicatio...

Страница 6: ...d 1 3 1 Safety Notes The safety notes are represented as described below These notes must absolutely be observed to reduce the risk to a minimum The content is structured as follows Signal word danger...

Страница 7: ...e 7 of 56 1 3 2 Operating Tips Additional information is structured as presented in the following example i The text corresponding to the additional information is located here Useful tips and tricks...

Страница 8: ...nt type Range of values Protection class Protection class III in accordance with IEC EN 61131 2 Ambient temperature 0 60 C Storage temperature 40 85 C Pollution Pollution degree II in accordance with...

Страница 9: ...e user program Faults in the wiring 2 3 Safety Precautions Observe all local safety requirements and use the protective equipment required on site 2 4 Emergency Information A HIMax controller is a par...

Страница 10: ...and contact makers and monitors the proximity switch contact maker circuit for open circuits and short circuits The safety function is performed in accordance with SIL 3 3 1 1 Reaction in the Event o...

Страница 11: ...pply outputs each One supply output is assigned to each input The 32 inputs can be used to evaluate the values measured for the proximity switches safety proximity switches or wired contacts The switc...

Страница 12: ...f 56 HI 801 017 E Rev 4 00 3 4 1 Block Diagram The following block diagram illustrates the structure of the module Field Zone Proximity Switches and Contact Makers Interface Safety Related Processor S...

Страница 13: ...X DI 32 02 3 Product Description HI 801 017 E Rev 4 00 Page 13 of 56 3 4 2 Indicators The following figure shows the LED indicators for the module Figure 3 Indicators...

Страница 14: ...sfer Table 3 Blinking Frequencies of LEDs 3 4 3 Module Status Indicators These LEDs are located on the front plate on the upper part of the module LED Color Status Description On Module in RUN normal...

Страница 15: ...1 No physical connection to the system bus module in slot 2 B Yellow Blinking1 The physical connection to the system bus module in slot 2 has been established No connection to a redundant processor mo...

Страница 16: ...max 1 A in case of short circuit of the proximity switch supplies Current input per channel min 0 mA without proximity switch supply max 12 5 mA with proximity switch supply Operating temperature 0 60...

Страница 17: ...ults Accuracy intrinsic errors 0 5 incl shunt Accuracy operating errors 1 at 0 60 C incl shunt Safety related accuracy 2 Table 8 Specifications for Digital Inputs Standard values for the digital input...

Страница 18: ...he proximity switch supplies for overvoltage undervoltage and overcurrent If a fault occurs the corresponding Channel X Supply OK status is set to FALSE Short circuit of a proximity switch supply 200...

Страница 19: ...terminals X CB 005 07 Three fold redundant connector board with cable plug Table 11 Available Connector Boards 3 6 1 Mechanical Coding of Connector Boards I O modules and connector boards are mechani...

Страница 20: ...Recess Coding Wedge Guideway for Coding Wedge Figure 5 Coding Example Coded I O modules can be plugged in to uncoded connector boards Uncoded I O modules cannot be plugged in to coded connector board...

Страница 21: ...0 Page 21 of 56 3 6 3 Connector Boards with Screw Terminals Mono Redundant Threefold redundant X CB 005 01 X CB 005 02 X CB 005 06 I O Module Plug Connection to the Field Zone Screw Terminal Connector...

Страница 22: ...11a S11 3 12a S12 4 11b DI11 4 12b DI12 5 13a S13 5 14a S14 6 13b DI13 6 14b DI14 7 15a S15 7 16a S16 8 15b DI15 8 16b DI16 Pin no Designation Signal Pin no Designation Signal 1 17a S17 1 18a S18 2 17...

Страница 23: ...the field zone The cable plugs feature the following properties Connection to the field zone Cable plugs 8 pieces with 8 poles Wire cross section 0 2 1 5 mm2 single wire 0 2 1 5 mm2 finely stranded 0...

Страница 24: ...o Redundant Threefold redundant X CB 005 03 X CB 005 04 X CB 005 07 cba cba 1 2 cba 1 2 3 4 4 3 X CB 005 03 X CB 005 04 X CB 005 07 I O Module Plug Connection to the Field Zone Cable Plug in Row 1 Con...

Страница 25: ...ed BN BU 1 4 S29 BN GN 1 DI29 WH GN 1 Reserved WH BU 1 5 S28 RD BU 1 DI28 GY PK 1 6 S27 VT 1 DI27 BK 1 7 S26 RD 1 DI26 BU 1 8 S25 PK 1 DI25 GY 1 9 S24 YE 1 DI24 GN 1 10 S23 BN 1 DI23 WH 1 11 S22 RD BK...

Страница 26: ...nector Board Redundancy using Two System Base Plates edcba 1 2 3 4 X CB 005 05 I O Module Plug Connection to the Field Zone Cable Plug in Row 1 Connection to the Field Zone Cable Plug in Row 32 Coding...

Страница 27: ...S21 GY BK 1 DI_R21 PK BK DI21 GY BK 13 S20 PK RD 1 DI_R20 PK RD DI20 GY RD 14 S19 GY RD 1 DI_R19 PK BU DI19 GY BU 15 S18 PK BU 1 DI_R18 YE BK DI18 GN BK 16 S17 GY BU 1 DI_R17 YE RD DI17 GN RD 17 S16 Y...

Страница 28: ...system cable is used to wire the X CB 005 03 04 07 connector boards to the field termination assemblies General Cable LIYY TP 34 x 2 x 0 25 mm Wire Finely stranded Average outer diameter d approx 15...

Страница 29: ...ly stranded Average outer diameter d approx 18 3 mm Minimum bending radius Fixed laying Flexible application 5 x d 10 x d Combustion behavior Flame resistant and self extinguishing in accordance with...

Страница 30: ...the appropriate earthing measures when connecting the plugs and terminals to the field zone Use shielded cables with twisted pairs Connect one twisted pair to each of the analog measurement inputs On...

Страница 31: ...lities Screwdriver slotted 0 8 x 4 0 mm Matching connector board To install the connector board 1 Insert the connector board into the guiding rail with the groove facing upwards see following figure F...

Страница 32: ...4 Start up X DI 32 02 Page 32 of 56 HI 801 017 E Rev 4 00 Figure 11 Securing the Connector Board with Captive Screws...

Страница 33: ...ack Move the locks to the open position Lift the cover plate and insert into the fan rack 2 Insert the top of the module into the hook in rail see 3 Swivel the lower edge of the module towards the bas...

Страница 34: ...Removing a Module Swiveling a Module in and out Securing and Releasing a Module Figure 12 Mounting and Removing a Module i If the HIMax system is operating do not open the cover plate of the fan rack...

Страница 35: ...vated using the Supply X On parameter To diagnose the redundant proximity switch supplies the Supply X OK statuses of the two proximity switch supplies in use must be evaluated in the user program usi...

Страница 36: ...meters can be assigned global variables and used in the user program Module OK BOOL R TRUE Mono operation No module faults Redundant operation At least one of the redundant modules is faultless OR log...

Страница 37: ...scription The following statuses and parameters can be assigned global variables and used in the user program Diagnostic Request DINT W To request a diagnostic value the appropriate ID must be sent to...

Страница 38: ...within 30 seconds the proximity switch supply is switched on again If the overload is still present after 30 seconds the module attempts to restart the proximity switch supply in intervals of 60 seco...

Страница 39: ...its SP LOW and SP HIGH Channel OK BOOL R TRUE Faultless channel The input value is valid FALSE Faulty channel The input value is set to 0 LB limit DINT W Threshold in mA for detecting an open circuit...

Страница 40: ...e channel redundancy for this channel Deactivated Deactivate the channel redundancy for this channel Default setting Deactivated Redundancy value BYTE W Setting for determining the redundancy value Mi...

Страница 41: ...032 Status of the channels 1 32 Coding Description 0x0001 Hardware unit fault submodule 0x0002 Channel fault due to internal fault 0x8000 Independent measurements of both measurement system malfunctio...

Страница 42: ...t Maker The inputs are wired via connector boards Special connector boards are available for redundantly wiring the modules The proximity switch supplies are decoupled using diodes This ensures that t...

Страница 43: ...e plate next to each other and on a common connector board Connector boards X CB 005 02 with screw terminals or X CB 005 04 with cable plug can be used X DI 32 02 Connector Board DI S S DI DI_R X DI 3...

Страница 44: ...described in Figure 15 For further information refer to the X FTA 002 01 Manual HI 801 117 E DI S Connector Board X CB 005 03 S1 DI1 DI1_R Field Termination Assembly X FTA 002 01 A1 B1 DI S S32 DI 32...

Страница 45: ...proximity switch or wire contact maker if the redundant modules inserted in different base plates or are not located in the base plate adjacently The instrument shunts are placed on the field terminat...

Страница 46: ...the SILworX documentation 5 2 Diagnosis LEDs on the front side of the module indicate the module state see Chapter 3 4 2 The diagnostic history of the module can also be read using SILworX Chapter 4...

Страница 47: ...usly improving the operating system of the module HIMA recommends to use system downtimes to load the current version of the operating system into the module For detailed instructions on how to load t...

Страница 48: ...7 Decommissioning X DI 32 02 Page 48 of 56 HI 801 017 E Rev 4 00 7 Decommissioning To decommission the module remove it from the base plate For more information see Mounting and Removing the Module...

Страница 49: ...id mechanical damage HIMax components must be transported in packaging Always store HIMax components in their original product packaging This packaging also provides protection against electrostatic d...

Страница 50: ...17 E Rev 4 00 9 Disposal Industrial customers are responsible for correctly disposing of decommissioned HIMax hardware Upon request a disposal agreement can be arranged with HIMA All materials must be...

Страница 51: ...ra Low Voltage PES Programmable Electronic System PFD Probability of Failure on Demand probability of failure on demand of a safety function PFH Probability of Failure per Hour probability of a danger...

Страница 52: ...th Screw Terminals 21 Figure 6 Connector Boards with Cable Plug 24 Figure 7 Connector Board with Cable Plug Variant X CB 005 05 26 Figure 8 System Cable 28 Figure 9 Single Channel Proximity Switch or...

Страница 53: ...with Screw Terminals 22 Table 8 Cable Plug Properties 23 Table 9 Pin Assignment for the System Cable Plug 25 Table 10 Pin Assignment for the System Cable Plug 27 Table 11 Cable Data X CA 002 28 Table...

Страница 54: ...E Rev 4 00 Index block diagram 12 connector board 19 with cable plug 24 with screw terminals 21 diagnosis I O indicators 15 system bus indicators 15 module status indicators 14 safety function 10 spec...

Страница 55: ......

Страница 56: ...aul Hildebrandt GmbH Co KG HIMax and SILworX are registered trademark of HIMA Paul Hildebrandt GmbH Co KG Albert Bassermann Str 28 68782 Br hl Germany Phone 49 6202 709 0 Fax 49 6202 709 107 HIMax inf...

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