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4.5  Sleep Surface

Chapter 4: Removal, Replacement, and Adjustment Procedures

Page 4 - 14

TotalCare® Bariatric Bed Service Manual (man299ra)

Replacement

1. Replace all stained foam material with new material.

2. Perform the removal procedure in reverse order.

3. Ensure that all of the foam components are fully encased in the acrylic fire 

barrier.

4. Position and align the sleep surface sections inside the compartments of the 

frame.

5. Press the Chair caregiver control, and articulate the bed to verify that the 

sleep surface functions properly.

6. To ensure proper operation of the TotalCare® Bariatric Bed, perform the 

“Function Checks” in the 

TotalCare® Bed System Service Manual 

(man112)

.

Содержание TotalCare P1830A

Страница 1: ...SERVICE MANUAL TotalCare Bariatric Bed From Hill Rom Product No P1830A For Parts or Technical Assistance man299ra USA 800 445 3720 Canada 800 267 2337 International Contact your distributor...

Страница 2: ......

Страница 3: ...TotalCare Bariatric Bed Service Manual man299ra Page i TotalCare Bariatric Bed Service Manual Revisions man299ra Revision Letter Pages Affected Date Original Issue April 2003 A All July 2003...

Страница 4: ...er Interface GCI is a registered trademark of Hill Rom Services Inc Hill Rom is a registered trademark of Hill Rom Services Inc IntelliDrive is a registered trademark of Hill Rom Services Inc Kenguard...

Страница 5: ...product warranty intended by Hill Rom is the express written warranty accompanying the bill of sale to the original purchaser Hill Rom makes no other warranty express or implied and in particular make...

Страница 6: ...Revisions Page iv TotalCare Bariatric Bed Service Manual man299ra NOTES...

Страница 7: ...Procedures 1 3 Chapter 5 Parts List 1 4 Chapter 6 General Procedures 1 4 Chapter 7 Accessories 1 4 Typographical Conventions 1 5 Acronym List 1 6 Specifications 1 8 Physical Description 1 8 Regulatio...

Страница 8: ...Started 2 3 Bed Not Level 2 4 Chapter 3 Theory of Operation Theory of Operation 3 3 Sleep Surface 3 3 Chapter 4 Removal Replacement and Adjustment Procedures Tool and Supply Requirements 4 3 Removal R...

Страница 9: ...te Siderail Assembly RH 5 16 Intermediate Siderail Assembly LH 5 20 Sleep Surface 5 23 Shipping Brace P1837A 5 24 Truck Ramp Accessory P1836A 5 25 Hitch Plate 5 26 Chapter 6 General Procedures General...

Страница 10: ...99ra P C Board 6 9 Lubrication Requirements 6 10 Preventive Maintenance Capital Products Only 6 11 Preventive Maintenance Schedule 6 11 Preventive Maintenance Schedule and Checklist 6 12 Routine Maint...

Страница 11: ...peration 1 3 Chapter 4 Removal Replacement and Adjustment Procedures 1 3 Chapter 5 Parts List 1 4 Chapter 6 General Procedures 1 4 Chapter 7 Accessories 1 4 Typographical Conventions 1 5 Acronym List...

Страница 12: ...rols Hi Lo Head Knee Master 1 11 Parts and Accessories 1 11 Operating Bed Surface Precautions 1 11 Transport Mode 1 12 Sleep Surface Mattress 1 12 Flammability 1 13 Preventive Maintenance Capital Prod...

Страница 13: ...zation This manual contains seven chapters Chapter 1 Introduction In addition to a brief description of this service manual chapter 1 also provides a product overview Chapter 2 Troubleshooting Procedu...

Страница 14: ...rocedure and illustrated parts lists Chapter 6 General Procedures Cleaning preventive maintenance and other general procedures are described in this chapter Chapter 7 Accessories A list of additional...

Страница 15: ...ion clarification The symbol below highlights a WARNING or CAUTION Figure 1 1 Warning and Caution A WARNING identifies situations or actions that may affect patient or user safety Disregarding a warni...

Страница 16: ...on DPST Double Pole Single Throw EEPROM Electronic Erasable Programmable Read Only Memory EPROM Electronic Programmable Read Only Memory ESD Electrostatic Discharge or Electrical Static Discharge FET...

Страница 17: ...emory PACM Power Assist Control Module PAG Amplifier Indicator Board PCB Printed Circuit Board PCM Power Control Module PED Patient Exit Detection PIC Microcontroller type PM Preventive Maintenance PW...

Страница 18: ...learance 4 25 108 mm 1 25 31 8 mm IntelliD rive Transport System Minimum clearance between articulating deck foot section and the floor for any bed position except the tilt table and the chair egress...

Страница 19: ...ittent operation 3 minutes on 30 minutes off Maximum Emergency Trendelenburg 20 Bed safe working load patient and equip ment 500 lb 227 kg Total bed weight maximum 750 lb 340 2 kg Sleep surface weight...

Страница 20: ...a patient is to be left unattended Siderails Siderails are not intended to be used as restraint devices Medical personnel should determine the appropriate use of siderails to ensure patient safety Obs...

Страница 21: ...and determined safe to operate Electrical Safety SHOCK HAZARD Take care to prevent damage to AC power cords An electrical shock hazard exists When a system is being cleaned it should be unplugged from...

Страница 22: ...ipment and all lines are securely placed within the perimeter of the system The TotalCare Bariatric Bed is not intended to be used to transport a patient in the recline chair chair or chair egress mod...

Страница 23: ...applicable requirements of California Technical Bulletin 117 Requirements Test Procedure and Apparatus for Testing the Flame Retardance of Resilient Filling Materials Used in Upholstered Furniture Th...

Страница 24: ...Warning and Caution Labels Chapter 1 Introduction Page 1 14 TotalCare Bariatric Bed Service Manual man299ra Warning and Caution Labels Figure 1 5 Warning and Caution Labels...

Страница 25: ...TotalCare Bariatric Bed Service Manual man299ra Page 2 1 2 Chapter 2 Troubleshooting Procedures Chapter Contents Getting Started 2 3 Bed Not Level 2 4...

Страница 26: ...Chapter 2 Troubleshooting Procedures Page 2 2 TotalCare Bariatric Bed Service Manual man299ra NOTES...

Страница 27: ...hould troubleshoot the TotalCare Bariatric Bed Troubleshooting by unauthorized personnel could result in personal injury or equipment damage Begin each procedure in this chapter with step 1 Follow the...

Страница 28: ...step 5 4 Go to Function Checks in the TotalCare Bed System Service Manual man112 5 Inspect the hydraulic cylinder pins for being bent Are there any bent pins Yes No Go to step 8 6 Replace the bent pi...

Страница 29: ...TotalCare Bariatric Bed Service Manual man299ra Page 3 1 3 Chapter 3 Theory of Operation Chapter Contents Theory of Operation 3 3 Sleep Surface 3 3...

Страница 30: ...Chapter 3 Theory of Operation Page 3 2 TotalCare Bariatric Bed Service Manual man299ra NOTES...

Страница 31: ...re Bariatric Bed is the same as the TotalCare Bed System Refer to chapter 3 of the TotalCare Bed System Service Manual man112 for further details Sleep Surface The sleep surface contains a layered all...

Страница 32: ...Theory of Operation Chapter 3 Theory of Operation Page 3 4 TotalCare Bariatric Bed Service Manual man299ra NOTES...

Страница 33: ...ool and Supply Requirements 4 3 Removal Replacement and Adjustment Exceptions 4 5 Counterweight 4 6 Removal 4 6 Replacement 4 7 Head Siderail 4 8 Removal 4 8 Replacement 4 9 Intermediate Siderail 4 10...

Страница 34: ...Chapter 4 Removal Replacement and Adjustment Procedures Page 4 2 TotalCare Bariatric Bed Service Manual man299ra NOTES...

Страница 35: ...Torx head screwdriver T10 Torx head screwdriver Wheel blocks 8 2 phillips head screwdriver 0 073 feeler gauge 7 16 deep well socket Ratchet Ball peen hammer 1 4 drift punch Jack capable of lifting 600...

Страница 36: ...end wrench open end wrench AC DC Volt Ohms meter 3 AG fuse puller Calibration weights 200 lbs 91 kg 4 diagonal cutters Torque wrench 0 in lb to 25 in lb 0 N m to 2 8 N m Torque wrench 50 in lb to 150...

Страница 37: ...Removal Replacement and Adjustment Exceptions With the exception of the following removal replacement and adjustment procedures the removal replacement and adjustment procedures for the TotalCare Bar...

Страница 38: ...amage 3 Unplug the bed from its power source 4 Remove the head end covers Refer to Cover Head End in the TotalCare Bed System Service Manual man112 5 Install the Hi Lo cylinder braces Refer to Hi Lo C...

Страница 39: ...removing or installing the counterweight Failure to do so can result in personal injury 1 Install the counterweight C into the bed D 2 Install the three nuts A onto the screws B securing the counterwe...

Страница 40: ...Failure to do so could result in personal injury or equipment damage 4 Disable the battery 5 Remove the head end covers Refer to Cover Head End in the TotalCare Bed System Service Manual man112 6 Inst...

Страница 41: ...page 4 9 Figure 4 2 Head Siderail 12 Remove the two screws D securing the head siderail C to the bed 13 Remove the head siderail C Replacement 1 Ensure that the replacement head siderail is the same t...

Страница 42: ...y Failure to do so could result in personal injury or equipment damage 4 Disable the battery NOTE Disconnect the intermediate siderail cabling from the wiring harness The intermediate siderail cable s...

Страница 43: ...re Bariatric Bed Service Manual man299ra Page 4 11 4 Figure 4 3 Intermediate Siderail Replacement 1 Perform the removal procedure in the reverse order 2 To ensure proper operation of the TotalCare Bar...

Страница 44: ...ate B and extender C to the siderail 2 Remove the cover plate B and extender C from the siderail C Figure 4 4 Siderail Extender Replacement 1 Perform the removal procedure in the reverse order NOTE Th...

Страница 45: ...to place the bed in the flat position 2 Press the Hi Lo Up control to raise the bed to the high position 3 Unzip the upper ticking A to gain access to the fire barrier B see figure 4 5 on page 4 13 Fi...

Страница 46: ...everse order 3 Ensure that all of the foam components are fully encased in the acrylic fire barrier 4 Position and align the sleep surface sections inside the compartments of the frame 5 Press the Cha...

Страница 47: ...olicy 5 7 In Warranty Exchanges 5 7 Out of Warranty Exchanges 5 7 Recommended Spare Parts 5 8 Base Module 5 9 Platform Extensions 5 10 Labels 5 11 Head Siderail Module 5 12 Intermediate Siderail Assem...

Страница 48: ...Chapter 5 Parts List Page 5 2 TotalCare Bariatric Bed Service Manual man299ra NOTES...

Страница 49: ...umber and description of problem A qualified specialist will provide via telephone United States and Canada or FAX Outside the United States and Canada troubleshooting assistance for facility personne...

Страница 50: ...Warranty Chapter 5 Parts List Page 5 4 TotalCare Bariatric Bed Service Manual man299ra NOTES...

Страница 51: ...n the product identification label A see figure 5 1 on page 5 5 Figure 5 1 Product Identification Label Location Call Hill Rom Technical Support at 800 445 3720 with the following information Customer...

Страница 52: ...SVILLE IN 47006 9167 Address all return goods to ATTN SERVICE STORES DISTRIBUTION CENTER DOOR D23 HILL ROM COMPANY INC COUNTY ROAD 300E BATESVILLE IN 47006 9167 NOTE To eliminate possible delays or in...

Страница 53: ...the full selling price only for internal use at Hill Rom Do not confuse this price with your price Do not return any parts without an RMA number When parts products have been requested to be returned...

Страница 54: ...mmended Spare Parts For a recommended spare parts list to service five or more units see table 5 1 on page 5 8 Table 5 1 Recommended Spare Parts Part Number Quantity Description 6831001 1830 2 Caster...

Страница 55: ...Base Module Figure 5 2 Base Module Table 5 2 Base Module Item Number Part Number Quantity Description 1 Reference only 1830 1 Counterweight assembly 2 49521 1830 3 Screw 3 4435 1830 3 Locknut 4 683100...

Страница 56: ...tform Extensions Table 5 3 Platform Extensions Item Number Part Number Quantity Description 1 43880 1830 46 Screw 2 Reference only 1830 2 Extension plate head 3 Reference only 1830 2 Extension plate s...

Страница 57: ...4 Labels Item Number Part Number Quantity Description 1 49513 1830 1 Nameplate 2 70260 1830 or 49510 1830 1 1 Label footboard rental rental beds only High pressure laminate insert footboard capital b...

Страница 58: ...Head Siderail Module Chapter 5 Parts List Page 5 12 TotalCare Bariatric Bed Service Manual man299ra Head Siderail Module Figure 5 5 Head Siderail Module...

Страница 59: ...1830 2 Side arm siderail 12 47256 1830 1 Release lever siderail 13 49192pl 1830 3 Pin latch pivot 14 47144pl 1830 1 Shaft siderail release lever pivot 15 62753 1830 1 Center arm siderail 16 47323 1830...

Страница 60: ...ic Bed Service Manual man299ra Quantities shown are per siderail 31 49453 1830 1 Label blank speaker 32 4214101 1830 2 Screw Hi Lo 33 4843301 1830 1 P C board assembly bed up down 34 6537102 1830 1 He...

Страница 61: ...Head Siderail Module Chapter 5 Parts List TotalCare Bariatric Bed Service Manual man299ra Page 5 15 5 NOTES...

Страница 62: ...Intermediate Siderail Assembly RH Chapter 5 Parts List Page 5 16 TotalCare Bariatric Bed Service Manual man299ra Intermediate Siderail Assembly RH Figure 5 6 Intermediate Siderail Assembly RH...

Страница 63: ...rail assembly rh with patient controls and GCI 8 65262101 1830 2 Label hip locator English 9 47272 1830 1 Angle ball 10 SA1712 1830 1 Gasket kit siderail 11 6678301 1830 1 Gasket rh 12 66784 1830 1 Ga...

Страница 64: ...bias 33 49193 1830 2 E ring 34 47323 1830 1 Dampener 35 49192pl 1830 3 Pin latch pivot 36 62753 1830 1 Center arm siderail 37 47144pl 1830 1 Shaft siderail release lever pivot 38 4725663 1830 1 Releas...

Страница 65: ...Intermediate Siderail Assembly RH Chapter 5 Parts List TotalCare Bariatric Bed Service Manual man299ra Page 5 19 5 NOTES...

Страница 66: ...Intermediate Siderail Assembly LH Chapter 5 Parts List Page 5 20 TotalCare Bariatric Bed Service Manual man299ra Intermediate Siderail Assembly LH Figure 5 7 Intermediate Siderail Assembly LH...

Страница 67: ...401 1830 1 Shroud lh 10 70674 1830 1 Screw 11 4214101 1830 12 Screw Hi Lo 12 4839201 1830 1 Patient positioning P C board and cable assembly lh 13 70263 1830 1 Cable assembly weigh frame intermediate...

Страница 68: ...rail 38 47144pl 1830 1 Shaft siderail release lever pivot 39 49192pl 1830 3 Pin latch pivot 40 47323 1830 1 Dampener 41 4727102 1830 2 D pin 42 70213 1830 1 Weldment siderail mounting bracket 43 69078...

Страница 69: ...er Part Number Quantity Description 1 100 005 0594 1830 1 Ticking top 2 070 001 0122 1830 1 Foam head and back section 3 Reference only 3 Snap rivet female 4 Reference only 1 Plate thigh 5 Reference o...

Страница 70: ...e Bariatric Bed Service Manual man299ra Shipping Brace P1837A Figure 5 9 Shipping Brace P1837A Table 5 9 Shipping Brace P1837A Item Number Part Number Quantity Description 1 70306 1830 1 Shipping asse...

Страница 71: ...0 Truck Ramp Accessory P1836A Quantities shown are per accessory Item Number Part Number Quantity Description 1 Reference only or Reference only 1 1 Base latch weldment lh Base latch weldment rh 2 685...

Страница 72: ...Page 5 26 TotalCare Bariatric Bed Service Manual man299ra Hitch Plate Figure 5 11 Hitch Plate Table 5 11 Hitch Plate Item Number Part Number Quantity Description 1 70303 1830 1 Hitch plate 2 49521 18...

Страница 73: ...aning 6 6 Cleaning Hard to Clean Spots 6 7 Cleaning Blood and Excreta 6 7 Disinfecting 6 7 Surface Damage 6 7 Moisture Control 6 7 Incontinence Protection 6 8 Linen Care 6 8 Component Handling 6 9 P C...

Страница 74: ...Chapter 6 General Procedures Page 6 2 TotalCare Bariatric Bed Service Manual man299ra NOTES...

Страница 75: ...ual man299ra Page 6 3 6 General Procedures With the exception of the following general procedures the general procedures for the TotalCare Bariatric Bed are the same as the TotalCare Bed System Refer...

Страница 76: ...Rotate the truck ramp accessory B toward the bed so the tang D is on top of the plate E 3 Push in on the spring end G of the truck ramp accessory B 4 Lift up on the truck ramp accessory B so the hook...

Страница 77: ...5 6 6 2 Shipping Brace Tools required None NOTE The head and foot end shipping braces install the same way 1 Insert the posts A on the shipping brace B into the holes C in the roller bumpers D see fig...

Страница 78: ...r heavy duty grease removers or solvents such as acetone Equipment damage could occur SHOCK HAZARD Take care to prevent shearing or pinching of power cords An electrical shock hazard exists Failure to...

Страница 79: ...excreta from the surface by wiping vigorously with a lightly dampened sponge or rag using an EPA registered USA only intermediate level tuberculocidal cleaner disinfectant Following Standard Precauti...

Страница 80: ...Hill Rom approved absorbent materials such as a reusable or disposable incontinence pad size 34 x 36 86 cm x 91 cm or equivalent e g Geri Care Super Ibex reusable or Professional Medical Kenguard 1 d...

Страница 81: ...ing practices Mishandling a P C board can cause the following P C board damage Shortened P C board life Unit malfunctions Observe the following P C board handling rules Ensure that hands are clean and...

Страница 82: ...utilized in several places on the system By retaining oil the pores give a self lubricating quality to the bearings and bushings If any silicone based lubricant is applied to the bearings and bushing...

Страница 83: ...downtime due to excessive wear The following PM schedule guides you through a normal PM procedure on the TotalCare Bariatric Bed During this PM process check each item on the schedule and make the ne...

Страница 84: ...nd power cord with a facility approved disinfectant Inspect all head end warning labels Replace labels as needed Ground Resistance Check Plug the bed into a properly calibrated safety analyzer and att...

Страница 85: ...lock ing function Inspect the left side for physical damage and missing parts Inspect the siderails to ensure they are not bowed in or out Using the caregiver siderail controls fully lower and raise t...

Страница 86: ...ng parts Disinfect and Inspect the Bed s Foot End Inspect the night light for proper operation Inspect the casters for proper mounting excessive wear or tread damage Replace as needed Verify that the...

Страница 87: ...test the limit switches Verify proper operation of the FlexAFoot Retractable Foot Mechanism Verify proper operation of the Trendelenburg and Reverse Trendelenburg elec tric mechanisms Fully articulat...

Страница 88: ...r Ask that the customer arrange to remove the patient from the unit during the service time approximately 15 minutes NOTE To eliminate confusion and ensure safety follow the standard procedures for ha...

Страница 89: ...the patient right siderails and verify proper operation of the locking functions and key switch functions without disturbing patient CAUTION The patient cannot be on the bed if checking the HandsFree...

Страница 90: ...Routine Maintenance Rental Products Only Chapter 6 General Procedures Page 6 18 TotalCare Bariatric Bed Service Manual man299ra NOTES...

Страница 91: ...TotalCare Bariatric Bed Service Manual man299ra Page 7 1 7 Chapter 7 Accessories Chapter Contents There are no accessories for the TotalCare Bariatric Bed...

Страница 92: ...Chapter 7 Accessories Page 7 2 TotalCare Bariatric Bed Service Manual man299ra NOTES...

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