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SERVICE MANUAL

Prima™
Procedural
Light

From Hill-Rom

Product No. P7925D

For Parts Or Technical Assistance

man247ra

USA (800) 445-3720 Canada (800) 267-2337
International: Contact your distributor.

errata

man274ra-e1

Содержание P7925D

Страница 1: ...ICE MANUAL Prima Procedural Light From Hill Rom Product No P7925D For Parts Or Technical Assistance man247ra USA 800 445 3720 Canada 800 267 2337 International Contact your distributor errata man274ra...

Страница 2: ......

Страница 3: ...Prima Procedural Light Service Manual man247ra Page i Prima Procedural Light Service Manual Revisions man247ra Revision Letter Pages Affected Date Original Issue June 1999 A All April 2002...

Страница 4: ...m Services Inc Teflon is a registered trademark of E I du Pont and de Nemours and Company Torx is a registered trademark of Textron Inc The information contained in this manual is subject to change wi...

Страница 5: ...nt Procedures 1 3 Chapter 5 Parts List 1 4 Chapter 6 General Procedures 1 4 Chapter 7 Accessories 1 4 Typographical Conventions 1 5 Introduction 1 6 Overview 1 6 Operating Precautions 1 6 Specificatio...

Страница 6: ...Arm 3 5 Transformer Housing 3 5 Upright Pole 3 5 Base 3 5 Chapter 4 Removal Replacement and Adjustment Procedures Sterile Handle 4 3 Removal 4 3 Replacement 4 4 Caster 4 5 Removal 4 5 Replacement 4 6...

Страница 7: ...Parts Ordering 5 5 Exchange Policy 5 7 In Warranty Exchanges 5 7 Out of Warranty Exchanges 5 7 Recommended Spare Parts 5 8 Lamp Head Yoke Assembly 5 10 Floor Stand 5 14 Chapter 6 General Procedures Cl...

Страница 8: ...Page vi Prima Procedural Light Service Manual man247ra Tool and Supply Requirements 6 9 Chapter 7 Accessories Accessories 7 3...

Страница 9: ...eory of Operation 1 3 Chapter 4 Removal Replacement and Adjustment Procedures 1 3 Chapter 5 Parts List 1 4 Chapter 6 General Procedures 1 4 Chapter 7 Accessories 1 4 Typographical Conventions 1 5 Intr...

Страница 10: ...Chapter 1 Introduction Page 1 2 Prima Procedural Light Service Manual man247ra DRAFT 6 4 99 NOTES...

Страница 11: ...uipment Organization This manual contains seven chapters Chapter 1 Introduction In addition to a brief description of this service manual chapter 1 also provides a product overview Chapter 2 Troublesh...

Страница 12: ...Chapter 5 Parts List This chapter contains the warranty part ordering procedure and illustrated parts lists Chapter 6 General Procedures Cleaning preventive maintenance and other general procedures ar...

Страница 13: ...struction clarification The symbol below highlights a WARNING or CAUTION Figure 1 1 Warning and Caution A WARNING identifies situations or actions that may affect patient or user safety Disregarding a...

Страница 14: ...g the Prima Procedural Light be sure that you have read and understand in detail the contents of this manual It is important that you read and strictly adhere to the safety information contained in th...

Страница 15: ...point 69 175 cm Overall height all articulations at highest point 84 213 cm Base 22 56 cm long x 22 56 cm wide Lamp head diameter 6 25 15 86 cm Reach 40 102 cm Weight 30 lb 14 kg Feature Dimension Cen...

Страница 16: ...n Table 1 3 Electrical Specifications Regulations Standards and Codes P7925D120 120 V UL 2601 1 and CSA C22 2 No 601 1 P7925D230 230 V IEC 601 1 second edition Feature Dimension Light rating 120 volt...

Страница 17: ...ice Manual man247ra Page 1 9 DRAFT 6 4 99 1 Model Identification See table 1 4 on page 1 9 for Prima Procedural Light model identification Table 1 4 Model Identification Model Number Description P7925...

Страница 18: ...reventive maintenance or repair procedures Failure to do so could result in personal injury WARNING Use only Hill Rom approved replacement lamps Failure to do so will affect the operating specificatio...

Страница 19: ...RNING Only facility authorized maintenance personnel should perform preventive maintenance on the Prima Procedural Light Preventive maintenance performed by unauthorized personnel could result in pers...

Страница 20: ...r surface of the reflector directly Body oils may significantly lower the life expectancy of these parts and cause equipment damage CAUTION Do not overtighten the adjusting screw Overtightening the ad...

Страница 21: ...Warning and Caution Labels Chapter 1 Introduction Prima Procedural Light Service Manual man247ra Page 1 13 DRAFT 6 4 99 1 Warning and Caution Labels Figure 1 5 Warning and Caution Labels...

Страница 22: ...Warning and Caution Labels Chapter 1 Introduction Page 1 14 Prima Procedural Light Service Manual man247ra DRAFT 6 4 99 NOTES...

Страница 23: ...vice Manual man247ra Page 2 1 DRAFT 6 4 99 2 Chapter 2 Troubleshooting Procedures Chapter Contents Getting Started 2 3 Initial Actions 2 3 Function Checks 2 4 Final Actions 2 4 Lamp Malfunction 2 5 Ro...

Страница 24: ...Chapter 2 Troubleshooting Procedures Page 2 2 Prima Procedural Light Service Manual man247ra DRAFT 6 4 99 NOTES...

Страница 25: ...he given order Start with Initial Actions to begin gathering information about the problem Perform the Function Checks to isolate or identify a problem and to verify the repair after completing each c...

Страница 26: ...Light Function Checks 1 Initial Actions have been performed Yes No Go to Initial Actions on page 2 3 2 Place the switch to the ON position The Prima Procedural Light works properly Yes No Go to RAP 2...

Страница 27: ...tion Yes No Replace the lamp See Lamp on page 4 7 If this solves the problem go to Final Actions on page 2 4 Otherwise go to step 4 4 The socket is in proper working condition Yes No Replace the lamp...

Страница 28: ...er voltage output The voltage output of the transformer is 13 volts Yes No Replace the transformer See Transformer on page 4 22 If this solves the problem go to Final Actions on page 2 4 Otherwise go...

Страница 29: ...g Arm Malfunction 1 Move the rotating arm to the desired position The rotating arm retains its position once moved Yes No Adjust the spring tension in the rotating arm See Rotating Arm on page 4 15 If...

Страница 30: ...2 2 Rotating Arm Malfunction Chapter 2 Troubleshooting Procedures Page 2 8 Prima Procedural Light Service Manual man247ra DRAFT 6 4 99 NOTES...

Страница 31: ...e Manual man247ra Page 3 1 DRAFT 6 4 99 3 Chapter 3 Theory of Operation Chapter Contents Electrical System 3 3 Theory of Operation 3 5 Lamp Head Yoke Assembly 3 5 Rotating Arm 3 5 Transformer Housing...

Страница 32: ...Chapter 3 Theory of Operation Page 3 2 Prima Procedural Light Service Manual man247ra DRAFT 6 4 99 NOTES...

Страница 33: ...Electrical System Chapter 3 Theory of Operation Prima Procedural Light Service Manual man247ra Page 3 3 DRAFT 6 4 99 3 Electrical System Figure 3 1 Wiring Diagram 120V Model Only...

Страница 34: ...Electrical System Chapter 3 Theory of Operation Page 3 4 Prima Procedural Light Service Manual man247ra DRAFT 6 4 99 Figure 3 2 Wiring Diagram 230V Model Only...

Страница 35: ...d to the rotating arm Rotating Arm Located between the upright pole and the lamp head yoke assembly the rotating arm moves both vertically and horizontally The rotating arm provides the wiring conduit...

Страница 36: ...Theory of Operation Chapter 3 Theory of Operation Page 3 6 Prima Procedural Light Service Manual man247ra DRAFT 6 4 99 NOTES...

Страница 37: ...pter Contents Sterile Handle 4 3 Removal 4 3 Replacement 4 4 Caster 4 5 Removal 4 5 Replacement 4 6 Lamp 4 7 Removal 4 7 Replacement 4 9 Lens 4 10 Removal 4 10 Replacement 4 12 Lamp Head Yoke Assembly...

Страница 38: ...ustment Procedures Page 4 2 Prima Procedural Light Service Manual man247ra DRAFT 6 4 99 Replacement 4 19 Power Cord 4 20 Removal 4 20 Replacement 4 21 Transformer 4 22 Removal 4 22 Replacement 4 23 Fu...

Страница 39: ...ra Page 4 3 DRAFT 6 4 99 4 4 1 Sterile Handle Tools required None Removal 1 Press the button A on the sterile handle B see figure 4 1 on page 4 3 Figure 4 1 Sterile Handle 2 Pull the handle B away fro...

Страница 40: ...Procedural Light Service Manual man247ra DRAFT 6 4 99 Replacement 1 Press the button A and slide the handle B onto the handle mounting post C 2 Release the button A when the handle B is in position 3...

Страница 41: ...so could result in personal injury and equipment damage 1 Unplug the unit from its power source WARNING When positioning the Prima Procedural Light to gain access to the casters ensure that the unit...

Страница 42: ...install the caster B onto the base A NOTE There are four casters mounted to the base two with brakes and two free swivel The casters with brakes are positioned to the back of the base nearest the pow...

Страница 43: ...tive maintenance or repair procedures Failure to do so could result in personal injury 2 Allow the unit to cool for at least 30 minutes 3 Remove the rear housing cover A from the lamp head B by pullin...

Страница 44: ...4 3 Lamp Chapter 4 Removal Replacement and Adjustment Procedures Page 4 8 Prima Procedural Light Service Manual man247ra DRAFT 6 4 99 Figure 4 3 Lamp Assembly...

Страница 45: ...tly Body oils may significantly lower the life expectancy of these parts and cause equipment damage 2 Holding the lamp with a clean dry cloth align the pins on the lamp E with the two small holes in t...

Страница 46: ...es Failure to do so could result in personal injury 2 Allow the unit to cool for at least 30 minutes 3 Remove the rear housing cover A from the lamp head B see figure 4 4 on page 4 11 4 Using a screwd...

Страница 47: ...4 4 Lens Chapter 4 Removal Replacement and Adjustment Procedures Prima Procedural Light Service Manual man247ra Page 4 11 DRAFT 6 4 99 4 Figure 4 4 Lens...

Страница 48: ...ubassembly E within the lamp head B to align the clips F with the spacers G 5 Using a screwdriver install the screws C and lockwashers D into the into the lamp head B 6 Install the rear housing cover...

Страница 49: ...entive maintenance or repair procedures Failure to do so could result in personal injury 2 Allow the unit to cool for at least 30 minutes 3 Using a small screwdriver pry the keeper tab A on the plasti...

Страница 50: ...otating arm C 3 Install the metal keeper lock D into the slot E 4 Rotate the plastic collar B until the keeper tab A snaps into place in the rotating arm C WARNING After completing a repair of the Pri...

Страница 51: ...Removal SHOCK HAZARD Unplug the unit from its power source Failure to do so could result in personal injury and equipment damage 1 Unplug the unit from its power source 2 Remove the lamp head yoke ass...

Страница 52: ...the flat washer H 7 Remove the rotating arm F from the vertical tube G Replacement 1 Install the rotating arm F into the vertical tube G 2 Install the flat washer H 3 Using the retaining ring removal...

Страница 53: ...re 4 7 Rotating Arm Tension Adjustment CAUTION Do not overtighten the adjusting screw Overtightening the adjusting screw could result in equipment damage 2 In order to modify the spring tension use a...

Страница 54: ...ARD Unplug the unit from its power source Failure to do so could result in personal injury and equipment damage 1 Unplug the unit from its power source 2 Remove the lamp head yoke assembly See Lamp He...

Страница 55: ...kwasher D 6 Remove the upright pole E from the base F Replacement 1 Install the upright pole E into the base F 2 Install the wing bolt C and lockwasher D 3 Install the upright locks B and the screws A...

Страница 56: ...crewdriver Removal SHOCK HAZARD Unplug the unit from its power source Failure to do so could result in personal injury and equipment damage 1 Unplug the unit from its power source 2 Using a T10 Torx w...

Страница 57: ...ctor G 3 Properly position the power cord K to exit the transformer housing B 4 Install the wire clamp E and screws D using a small phillips head screwdriver SHOCK HAZARD Do not pinch the wires during...

Страница 58: ...ad screwdriver Removal SHOCK HAZARD Unplug the unit from its power source Failure to do so could result in personal injury and equipment damage 1 Unplug the unit from its power source 2 Using a T10 To...

Страница 59: ...ld in place with double sided tape Replacement 1 Install the transformer G into the transformer housing B 2 Install the wires F to the connectors E as noted in the removal procedure 3 Using a small sc...

Страница 60: ...g a repair of the Prima Procedural Light make sure the unit is in proper operating condition Failure to do so could result in personal injury or equipment damage 7 After completing a repair of the Pri...

Страница 61: ...ug the unit from its power source Failure to do so could result in personal injury or equipment damage 1 Unplug the unit from its power source 2 Using a T10 Torx wrench remove the two screws A from th...

Страница 62: ...al man247ra DRAFT 6 4 99 5 Remove the fuse F from the fuse holder E Replacement 1 Assemble in reverse order 2 After completing a repair of the Prima Procedural Light perform the preventive maintenance...

Страница 63: ...ge 5 1 DRAFT 6 4 99 5 Chapter 5 Parts List Chapter Contents Warranty 5 3 Service Parts Ordering 5 5 Exchange Policy 5 7 In Warranty Exchanges 5 7 Out of Warranty Exchanges 5 7 Recommended Spare Parts...

Страница 64: ...Chapter 5 Parts List Page 5 2 Prima Procedural Light Service Manual man247ra DRAFT 6 4 99 NOTES...

Страница 65: ...product model number serial number and description of problem A qualified specialist will provide via telephone United States and Canada or FAX Outside the United States and Canada troubleshooting ass...

Страница 66: ...Warranty Chapter 5 Parts List Page 5 4 Prima Procedural Light Service Manual man247ra DRAFT 6 4 99 NOTES...

Страница 67: ...r on the product identification label A see figure 5 1 on page 5 5 Figure 5 1 Product Identification Label Location Call Hill Rom Technical Support at 800 445 3720 with the following information Six d...

Страница 68: ...TS HILL ROM INC 1069 STATE ROUTE 46 E BATESVILLE IN 47006 9167 Address all return goods to ATTN SERVICE STORES DISTRIBUTION CENTER DOOR D23 HILL ROM INC COUNTY ROAD 300E BATESVILLE IN 47006 9167 NOTE...

Страница 69: ...parts will show the full selling price only for internal use at Hill Rom Do not confuse this price with your price Do not return any parts without an RMA number When parts products have been requested...

Страница 70: ...nual man247ra DRAFT 6 4 99 Recommended Spare Parts See table 5 1 on page 5 8 for a recommended spare parts list to service one unit Table 5 1 Recommended Spare Parts Part Number Quantity Description 6...

Страница 71: ...Recommended Spare Parts Chapter 5 Parts List Prima Procedural Light Service Manual man247ra Page 5 9 DRAFT 6 4 99 5 NOTES...

Страница 72: ...Lamp Head Yoke Assembly Chapter 5 Parts List Page 5 10 Prima Procedural Light Service Manual man247ra DRAFT 6 4 99 Lamp Head Yoke Assembly Figure 5 2 Lamp Head Yoke Assembly...

Страница 73: ...2 7925 2 Insulation 8 fiberglass sleeve 12 64963 7925 2 Connector crimp 1 4 closed loop 13 64964 7925 1 Main support plate subassembly 14 64965 7925 5 Lockwasher 15 64966 7925 3 Nut 1 4 32 hex 16 6496...

Страница 74: ...sembly Chapter 5 Parts List Page 5 12 Prima Procedural Light Service Manual man247ra DRAFT 6 4 99 32 64983 7925 1 Handle mount post 33 64984 7925 1 Handle removable sterile Item Number Part Number Qua...

Страница 75: ...Lamp Head Yoke Assembly Chapter 5 Parts List Prima Procedural Light Service Manual man247ra Page 5 13 DRAFT 6 4 99 5 NOTES...

Страница 76: ...Floor Stand Chapter 5 Parts List Page 5 14 Prima Procedural Light Service Manual man247ra DRAFT 6 4 99 Floor Stand Figure 5 3 Floor Stand...

Страница 77: ...over upright pole 10 64908 7925 1 Upright pole assembly 11 64952 7925 1 Transformer housing 12 64953 7925 2 Screw 13 69145 7925 or 69144 7925 1 1 Transformer 120 VAC model Transformer 230 VAC model 14...

Страница 78: ...Floor Stand Chapter 5 Parts List Page 5 16 Prima Procedural Light Service Manual man247ra DRAFT 6 4 99 NOTES...

Страница 79: ...ents Cleaning and Care 6 3 Steam Cleaning 6 3 Sterile Handle 6 4 Cleaning Hard to Clean Spots 6 4 Disinfecting 6 4 Component Handling 6 4 Lubrication Requirements 6 5 Preventive Maintenance 6 6 Preven...

Страница 80: ...Chapter 6 General Procedures Page 6 2 Prima Procedural Light Service Manual man247ra NOTES...

Страница 81: ...mperature Allow the unit to cool for at least 30 minutes before performing any preventive maintenance or repair procedures Failure to do so could result in personal injury CAUTION Do not use harsh cle...

Страница 82: ...stered with the Environmental Protection Agency Dilute and use the disinfectant according to the manufacturer s instructions Component Handling WARNING The Prima Procedural Light operates at a high te...

Страница 83: ...y or equipment damage CAUTION Do not use silicone based lubricants Equipment damage could occur Hill Rom lubricates all joint and bearing surfaces on the Prima Procedural Light before each unit leaves...

Страница 84: ...tenance PM and testing for Joint Commission on Accreditation of Healthcare Organizations JCAHO PM and testing not only meet JCAHO requirements but will help ensure a long operative life for the Prima...

Страница 85: ...all directions Verify that the arm moves freely and stays in position Adjust the spring tension if the arm drifts after positioning See Rotating Arm on page 4 15 Power cord Check for frayed power cord...

Страница 86: ...ntenance Checklist Date Function Hill Rom Company Inc Manufacturer Lamp Lamp head yoke assembly Lens Rotating arm Performance Power cord Electrical safety Model Number Leakage Current Test General app...

Страница 87: ...6 9 6 Tool and Supply Requirements The following tools are required to service the Prima Procedural Light Phillips head screwdriver Small phillips head screwdriver Screwdriver Small screwdriver T10 To...

Страница 88: ...Tool and Supply Requirements Chapter 6 General Procedures Page 6 10 Prima Procedural Light Service Manual man247ra NOTES...

Страница 89: ...Prima Procedural Light Service Manual man247ra Page 7 1 7 Chapter 7 Accessories Chapter Contents Accessories 7 3...

Страница 90: ...Chapter 7 Accessories Page 7 2 Prima Procedural Light Service Manual man247ra NOTES...

Страница 91: ...Accessories Chapter 7 Accessories Prima Procedural Light Service Manual man247ra Page 7 3 7 Accessories No accessories are available for the Prima Procedural Light...

Страница 92: ...Accessories Chapter 7 Accessories Page 7 4 Prima Procedural Light Service Manual man247ra NOTES...

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