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4.1 Control Box Assembly

Chapter 4: Removal, Replacement, and Adjustment Procedures

Hill-Rom® Basic Care™ Bed, Hill-Rom® 305 Manual Bed,

Page 4 - 3

Hill-Rom® 405 Electric Bed Service Manual (MAN336 REV 2)

4.1

Control Box Assembly

Tools required:

5 mm hex wrench

Screwdriver

Removal

NOTE:

The control box for the Model A bed and Model B bed are not interchangeable.
A control box upgrade kit (see table 5-4 on page 2-15) is available to upgrade
the model A bed to the model B bed.

1. Raise the head section to its highest position.

2. Adjust the bed height to have access to the cables (A) (see figure 4-1 on

page 4-4).

SHOCK HAZARD:

Disconnect the bed from its power source. Failure to do so could cause
injury or equipment damage.

3. Disconnect the bed from its power source.

4. Disconnect the cables (A) from the control box assembly (B) (see figure 4-

1 on page 4-4).

NOTE:

It may be necessary to use a screwdriver as leverage to disconnect the cables
from their sockets.

5. While you support the control box assembly (B), remove the three screws

6. Remove the control box assembly (B) and the mount bracket (D) from the

bed frame (E).

Содержание 305 Manual Bed

Страница 1: ...SERVICE MANUAL Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Hill Rom 405 Electric Bed From Hill Rom Product No P1440 P1441 MAN336 REV 2...

Страница 2: ......

Страница 3: ...st Printing 2004 Printed in the USA Basic Care is a trademark of Hill Rom Services Inc CSA is a registered trademark of Canadian Standards Association Hill Rom is a registered trademark of Hill Rom Se...

Страница 4: ...ce Manual MAN336 REV 2 NOTE The back cover is a comprehensive list of Technical Support contact information for Hill Rom The product discussed in this manual may not be available in all of the countri...

Страница 5: ...rning and Caution Labels 1 13 Chapter 2 Troubleshooting Procedures Getting Started 2 1 Initial Actions 2 2 Function Checks 2 2 Final Actions 2 4 None of the Bed Functions Operate 2 5 The Head Up Funct...

Страница 6: ...lating Sleep Deck 3 1 Siderails 3 1 Motion Control 3 1 Transformer Configurations 3 2 Motor Assemblies 3 3 Battery Backup 3 3 Controls 3 3 Chapter 4 Removal Replacement and Adjustment Procedures Tool...

Страница 7: ...erail Control Cable 4 49 Siderail Top Cane 4 52 Siderail Wire Cover 4 53 Central Brake and Steer Caster Assemblies 4 54 Central Brake and Steer Pedal Assemblies 4 59 Casters for Individual Brake and S...

Страница 8: ...Hard to Clean Spots 6 2 Disinfecting 6 2 Component Handling 6 2 PC Board 6 2 Lubrication Requirements 6 3 Preventive Maintenance 6 5 Preventive Maintenance Schedule 6 6 Preventive Maintenance Checklis...

Страница 9: ...Bed It also includes a parts lists in chapter 5 to order replacement components Audience This manual is intended for use by only facility approved persons Use by not approved persons can cause injury...

Страница 10: ...uction clarification The symbol below shows a WARNING or CAUTION Figure 1 1 Warning and Caution A WARNING identifies situations or actions that could affect patient or user safety Disobeying a warning...

Страница 11: ...lift capacity maximum 200 lb 91 kg Maximum height of seat section in Tren delenburg position 23 5 59 7 cm Siderail opening size 3 875 9 843 cm Distance between siderails 11 375 28 893 cm Length with s...

Страница 12: ...310 lb 141 kg Feature Dimension Mattress width 36 to 37 91 cm to 94 cm Mattress length standard model 80 to 81 203 cm to 206 cm Mattress length short model 76 to 77 193 cm to 196 cm Mattress thickness...

Страница 13: ...AC 220 V AC to 230 V AC 240 V AC Power Input 100 V AC to 127 V AC 1 0 A 220 V AC to 240 V AC 0 5 A Frequency 50 60 Hz Condition Range Rated voltage 100 V 110 V to 115 V 120 V to 127 V 220 V to 230 V 2...

Страница 14: ...IEC 60601 1 IEC 60601 2 38 a CSA is a registered trademark of Canadian Standards Association Inc Equipment classification per EN 60601 1 Class I equipment internally powered equipment Degree of prote...

Страница 15: ...tion P1440A Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Hill Rom 405 Electric Bed electric model P1441A Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Hill Rom 405 Electric Bed manual model P1440...

Страница 16: ...siderails are fully latched when in the raised position Failure to do so could cause injury or death NOTE Siderails are intended to be a reminder to the patient of the unit s edges not a patient restr...

Страница 17: ...ould service the bed Service by not approved persons could cause injury or equipment damage WARNING Obey the product manufacturer s instructions Failure to do so could cause injury or equipment damage...

Страница 18: ...om service Failure to do so could cause injury or equipment damage WARNING Follow applicable infection control policies and procedures Failure to do so could cause the spread of infection WARNING Inst...

Страница 19: ...o not have any force applied to them Failure to do so could cause equipment damage CAUTION Do not use harsh cleansers disinfectants such as a scouring pad heavy duty grease removers solvents such as t...

Страница 20: ...equipment Use the transport handles footboard or other designated location Failure to do so could cause equipment damage CAUTION Do not lower the bed frame while the trapeze support assembly is attac...

Страница 21: ...ution Labels Chapter 1 Introduction Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Page 1 13 Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 1 Warning and Caution Labels Figure 1 5 Warning and...

Страница 22: ...arning and Caution Labels Chapter 1 Introduction Page 1 14 Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 Figure 1 6 Battery Backup Wiring Diagra...

Страница 23: ...e product can be answered with a Yes or No to the statement Your response will lead to another step in the procedure a repair analysis procedure RAP or a component replacement If more than one compone...

Страница 24: ...by incorrect operator action Yes No Go to Function Checks on page 2 2 4 Tell the operator to refer to the Basic Care Bed Hill Rom 305 Manual Bed Hill Rom 405 Electric Bed User Manual USR124 To make su...

Страница 25: ...on lowers Yes No Go to page 2 13 8 Press the Hilow Up switch The bed rises Yes No Go to page 2 16 9 Press the Hilow Down switch The bed lowers Yes No Go to page 2 18 10 Raise the bed to the high posit...

Страница 26: ...caster refer to procedure 4 25 on page 4 54 15 If the bed has individual brake and steer casters press the brakes on each caster that has that function Try to move the bed out of its position The bed...

Страница 27: ...power cord is tightly seated in the connector on the control box Yes No Tightly seat the power cord into its connector on the control box If this corrects the problem go to Final Actions on page 2 4...

Страница 28: ...the head motor into its socket on the control box The head up function does not operate Yes No Go to Final Actions on page 2 4 4 Replace the head motor refer to procedure 4 8 on page 4 18 The head up...

Страница 29: ...edure 4 21 on page 4 46 The head up function operates from this siderail Yes No Replace the siderail with the faulty function refer to procedure 4 16 on page 4 37 If this corrects the problem go to Fi...

Страница 30: ...the head motor into its socket on the control box The head down function does not operate Yes No Go to Final Actions on page 2 4 4 Replace the head motor refer to procedure 4 8 on page 4 18 The head...

Страница 31: ...n that does not operate refer to procedure 4 21 on page 4 46 The head down function operates from this siderail Yes No Replace the siderail with the faulty function refer to procedure 4 21 on page 4 4...

Страница 32: ...n the function is locked out Yes No Turn the head function lockout off If this corrects the problem go to Final Actions on page 2 4 2 Disconnect the bed from its power source and allow the bed to cool...

Страница 33: ...r the knee motor into its socket on the control box The knee up function does not operate Yes No Go to Final Actions on page 2 4 4 Replace the knee motor refer to procedure 4 10 on page 4 23 The knee...

Страница 34: ...does not operate refer to procedure 4 21 on page 4 46 The knee up function operates from this siderail Yes No Replace the siderail that has the knee up function that does not operate refer to procedur...

Страница 35: ...r the knee motor into its socket on the control box The knee down function does not operate Yes No Go to Final Actions on page 2 4 4 Replace the knee motor refer to procedure 4 10 on page 4 23 The kne...

Страница 36: ...does not operate refer to procedure 4 21 on page 4 46 The knee down function operates from this siderail Yes No Replace the siderail that has the knee down function that does not operate refer to proc...

Страница 37: ...on the function is locked out Yes No Turn the knee function lockout off If this corrects the problem go to Final Actions on page 2 4 2 Disconnect the bed from its power source and allow the bed to coo...

Страница 38: ...the hilow motor into its socket on the control box The hilow up function does not operate Yes No Go to Final Actions on page 2 4 4 Replace the hilow motor refer to procedure 4 11 on page 4 25 The hilo...

Страница 39: ...does not operate refer to procedure 4 21 on page 4 46 The hilow up function operates from this siderail Yes No Replace the siderail that has the hilow up function that does not operate refer to proce...

Страница 40: ...the hilow motor into its socket on the control box The hilow down function does not operate Yes No Go to Final Actions on page 2 4 4 Replace the hilow motor refer to procedure 4 11 on page 4 25 The h...

Страница 41: ...does not operate refer to procedure 4 21 on page 4 46 The hilow down function operates from this siderail Yes No Replace the siderail that has the hilow down function that does not operate refer to p...

Страница 42: ...on the function is locked out Yes No Turn the hilow function lockout off If this corrects the problem go to Final Actions on page 2 4 2 Disconnect the bed from its power source and allow the bed to co...

Страница 43: ...he head function lockout off If this corrects the problem go to Final Actions on page 2 4 3 Do the procedure on page 2 6 The head section rises when the control for the auto contour up is pressed Yes...

Страница 44: ...e head function lockout off If this corrects the problem go to Final Actions on page 2 4 3 Do the procedure on page 2 8 The head section lowers when the control for the auto contour down is pressed Ye...

Страница 45: ...endelenburg box assembly B refer to procedure 4 3 on page 4 7 If this corrects the problem go to Final Actions on page 2 4 2 Visually examine the Trendelenburg or Reverse Trendelenburg rods C The Tren...

Страница 46: ...nburg Function Does Not Operate Chapter 2 Troubleshooting Procedures Page 2 24 Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 Figure 2 1 Trendele...

Страница 47: ...o to step 2 2 The CPR wire C is held tightly in the bracket D Yes No Tighten the screw E that attaches the CPR wire C under the bracket D If this corrects the problem go to Final Actions on page 2 4 O...

Страница 48: ...PR Function Does Not Operate Chapter 2 Troubleshooting Procedures Page 2 26 Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 Figure 2 2 CPR Control...

Страница 49: ...that provide the motion of the different bed sections Articulating Sleep Deck The articulating sleep deck contains the head seat knee and foot sections These sections except for the seat section artic...

Страница 50: ...ous connector positions on the control board see figure 3 1 on page 3 2 NOTE The control board is configured for either E1 E2 or E3 transformers Figure 3 1 Transformer Configurations For the correct t...

Страница 51: ...ing load SWL of 450 lb 204 kg on the bed For the battery backup wiring diagram see figure 1 6 on page 1 14 Controls On the electric bed patients or caregivers can push the low voltage controls located...

Страница 52: ...Introduction Chapter 3 Theory of Operation Page 3 4 Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 NOTES...

Страница 53: ...e bed the tools and supplies that follow as applicable Phillips head screwdriver Screwdriver Small screwdriver 13 mm socket 17 mm socket Ratchet 8 mm nut driver deep well 13 mm nut driver 6 mm wrench...

Страница 54: ...ements Chapter 4 Removal Replacement and Adjustment Procedures Page 4 2 Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 Bed supports Straps Bed fr...

Страница 55: ...e the head section to its highest position 2 Adjust the bed height to have access to the cables A see figure 4 1 on page 4 4 SHOCK HAZARD Disconnect the bed from its power source Failure to do so coul...

Страница 56: ...ice Manual MAN336 REV 2 Figure 4 1 Control Box Assembly Replacement 1 Do the removal procedure in the reverse order CAUTION Connect the cables to the correct socket Failure to do so may cause the equi...

Страница 57: ...Panel Foot End Tools required Phillips head screwdriver Wire cutters Removal SHOCK HAZARD Disconnect the bed from its power source Failure to do so could cause injury or equipment damage 1 Disconnect...

Страница 58: ...ble damage 3 Carefully cut all of the wires ties on the two cables C from the foot end control panel A to the bed frame D 4 Disconnect the two cables C from the control box assembly B 5 Remove the foo...

Страница 59: ...he bed from its power source Failure to do so could cause injury or equipment damage 1 Disconnect the bed from its power source 2 Disconnect the battery cable from the control board refer to procedure...

Страница 60: ...djustment Procedures Page 4 8 Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 Figure 4 3 Trendelenburg Control Box Replacement 1 Do the removal pr...

Страница 61: ...ause injury or equipment damage 3 Put bed supports under the upper bed frame A see figure 4 4 on page 4 10 SHOCK HAZARD Disconnect the bed from its power source Failure to do so could cause injury or...

Страница 62: ...urg Assembly Chapter 4 Removal Replacement and Adjustment Procedures Page 4 10 Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 Figure 4 4 Trendele...

Страница 63: ...ee how it is attached to the bed 3 Insert the Trendelenburg rod C into the trip lever E 4 Install the retaining ring B to attach the Trendelenburg rod C to the trip lever E 5 Install the retaining rin...

Страница 64: ...Trendelenburg Indicators Tools required Screwdriver Rubber mallet Whenever one of the Trendelenburg indicators needs replaced or reset adjust the indicator caps Removal Carefully pry the indicator cap...

Страница 65: ...he bed is now at 0 Trendelenburg and Reverse Trendelenburg CAUTION Use care when you remove the indicator caps Failure to do so could cause damage the indicator cap 4 If the indicator cap A is install...

Страница 66: ...er Needle nose pliers Removal 1 Raise the head section to the highest position 2 Adjust the bed height to have access to the cover A see figure 4 6 on page 4 14 Figure 4 6 Control Box Assembly SHOCK H...

Страница 67: ...Bed Page 4 15 Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 5 Disconnect the battery cable D from the control board E 6 Remove the fuse F from the fuse assembly G 7 Remove the fuse H from the...

Страница 68: ...screwdriver Needle nose pliers Removal 1 Raise the head section to the highest position 2 Adjust the bed height to have access to the cover A see figure 4 7 on page 4 16 Figure 4 7 Control Box Assembl...

Страница 69: ...connect the battery cable E from the control board F 7 Disconnect the battery cable E and the fuse assembly G from the two batteries D CAUTION Dispose of batteries in accordance with your local regula...

Страница 70: ...Use the CPR handle A to lower the head section B to the lowest position see figure 4 8 on page 4 19 5 Make a note to show how the cable routes from the head motor C to the control box assembly D CAUTI...

Страница 71: ...in the cables to allow the bed to move through its full range of motion Make sure the bed cables do not bind and do not have any force applied to them Failure to do so could cause equipment damage 1...

Страница 72: ...ZARD Disconnect the bed from its power source Failure to do so could cause injury or equipment damage 4 Disconnect the bed from its power source 5 Make a note to show how the cable routes from the CPR...

Страница 73: ...Cable Chapter 4 Removal Replacement and Adjustment Procedures 4 Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Page 4 21 Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 Figure 4 9 CPR Cable As...

Страница 74: ...Replacement CAUTION Keep enough slack in the cables to allow the bed to move through its full range of motion Make sure the bed cables do not bind and do not have any force applied to them Failure to...

Страница 75: ...eep surface and fold it back toward the head section A WARNING Attach the foot section to the head section Failure to do so could cause injury 5 Use straps to attach the foot section B to the head sec...

Страница 76: ...D to the bed frame F 11 Remove the knee motor D Replacement CAUTION Keep enough slack in the cables to allow the bed to move through its full range of motion Make sure the bed cables do not bind and...

Страница 77: ...d frame 2 Disconnect the battery cable from the control board refer to procedure 4 7 on page 4 16 3 Raise the head section A to its highest position see figure 4 11 on page 4 26 SHOCK HAZARD Disconnec...

Страница 78: ...ring K washer L and pin M that attach the other half of the hilow motor B to the bed frame E Replacement CAUTION Keep enough slack in the cables to allow the bed to move through its full range of mot...

Страница 79: ...rd the head section NOTE If either of these sections cannot be raised this procedure can be done from underneath the foot end WARNING Attach the foot section to the head section Failure to do so could...

Страница 80: ...justment Procedures Page 4 28 Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 Figure 4 12 Manual Crank Handle Assembly Replacement 1 Do the remova...

Страница 81: ...nd WARNING Attach the foot section to the head section Failure to do so could cause injury 3 Use straps to attach the foot section to the head section 4 Remove the footboard A from the bed frame B see...

Страница 82: ...bly Manual Model Only Chapter 4 Removal Replacement and Adjustment Procedures Page 4 30 Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 Figure 4 1...

Страница 83: ...ment Procedures 4 Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Page 4 31 Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 12 Remove the two bolts L that attach the drive screw assembly H to th...

Страница 84: ...Install appropriate temporary supports Failure to do so could cause injury or equipment damage 1 Put bed supports under the upper bed frame 2 Raise the knee section and the head section to their highe...

Страница 85: ...gs Manual Model Only Chapter 4 Removal Replacement and Adjustment Procedures 4 Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Page 4 33 Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 Figure 4...

Страница 86: ...h the drive screw assembly H to the bed frame B 12 Remove the two bolts L that attach the drive screw assembly H and the two gas springs M to the bed frame B 13 Remove the two retaining rings N two sp...

Страница 87: ...to work SHOCK HAZARD Disconnect the bed from its power source Failure to do so could cause injury or equipment damage 3 Disconnect the bed from its power source 4 Disconnect the battery cable from th...

Страница 88: ...4 36 Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 Figure 4 15 CPR Handle Assembly Replacement Do the removal procedure in the reverse order Ad...

Страница 89: ...If you replace a footrail C do as follows a Raise the head section B and the knee section D to their highest positions b Lift the foot section E of the sleep surface and fold it back toward the head s...

Страница 90: ...16 Siderails Chapter 4 Removal Replacement and Adjustment Procedures Page 4 38 Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 Figure 4 16 Siderai...

Страница 91: ...bed do as follows a Remove and discard the label I on the inside of the siderail control assembly J NOTE The new headrail comes with a new label for the inside of the siderail control assembly b Remo...

Страница 92: ...ex wrench Wire cutters Removal SHOCK HAZARD Disconnect the bed from its power source Failure to do so could cause injury or equipment damage 1 Disconnect the bed from its power source 2 Disconnect the...

Страница 93: ...Adjustment Procedures 4 Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Page 4 41 Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 Figure 4 17 Slide Bracket Replacement 1 Do the removal procedure...

Страница 94: ...raction Assembly Tools required 4 mm hex wrench 4 mm T handle hex wrench Phillips head screwdriver Screwdriver Removal 1 Raise the bed to the highest position 2 Lower the siderail A to the down positi...

Страница 95: ...REV 2 WARNING Wear eye protection Failure to do so may cause eye injury 4 Put on eye protection 5 Remove the two screws D that attach the top cane E to the siderail A 6 Remove the two spring assembli...

Страница 96: ...ard Assembly Foot End Tools required 13mm hex wrench Removal 1 Raise the bed to the highest position 2 Remove the two screws A that attach the siderail guard B to the siderail C 3 Remove the siderail...

Страница 97: ...uard Assembly Head End Tools required 13mm hex wrench Removal 1 Raise the bed to the highest position 2 Remove the two screws A that attach the siderail guard B to the siderail C 3 Remove the siderail...

Страница 98: ...ad screwdriver Wire cutters 8 mm nut driver deep well Removal SHOCK HAZARD Disconnect the bed from its power source Failure to do so could cause injury or equipment damage 1 Disconnect the bed from it...

Страница 99: ...e G out of the outer half of the siderail control assembly D 10 Remove and discard the two halves of the siderail control assembly D and B Replacement 1 Remove and save the center screw C from the new...

Страница 100: ...Removal Replacement and Adjustment Procedures Page 4 48 Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 9 Connect the bed to the correct power sou...

Страница 101: ...oard refer to procedure 4 7 on page 4 16 4 Make a note that shows how the cable routes from the siderail A to the control box assembly B see figure 4 22 on page 4 50 5 Remove the two screws C that att...

Страница 102: ...ontrol Cable Chapter 4 Removal Replacement and Adjustment Procedures Page 4 50 Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 Figure 4 22 Siderai...

Страница 103: ...le I from the control box assembly B Replacement CAUTION Keep enough slack in the cables to allow the bed to move through its full range of motion Make sure the bed cables do not bind and do not have...

Страница 104: ...4 23 Siderail Top Cane Tools required Phillips head screwdriver Removal 1 Raise the siderail A to its up and locked position see figure 4 23 on page 4 52 2 Remove the two screws B that attach the top...

Страница 105: ...il Wire Cover Tools required Phillips head screwdriver Removal 1 Raise the siderail A to its up and locked position 2 Remove the two screws B that attach the siderail wire cover C to the siderail A 3...

Страница 106: ...ower source Failure to do so could cause injury or equipment damage 2 Disconnect the bed from its power source Remove the Foot End WARNING Put caster blocks behind the casters at the opposite end of t...

Страница 107: ...TE As the hex rod is pushed through the caster the caster will fall off the bed frame 8 If necessary remove the bolt K and nut L that attach the linkage M to the rocker arm J 9 Remove the bolt N and w...

Страница 108: ...d of the bed off of the floor 4 Remove the bolt S and washer T that attach the brake caster U to the bed frame D see figure 4 26 on page 4 56 Figure 4 26 Central Brake and Steer Brake Caster Assemblie...

Страница 109: ...on the right hand side see figure 4 25 on page 4 55 NOTE When left hand and right hand sides of the bed are identified they are from the patient s point of view CAUTION Make sure that a flat side of...

Страница 110: ...CAUTION Make sure that a flat side of the hex rod faces upward when it is installed Failure to do so may cause the central brake and steer to not operate correctly 3 Push the hex rod X through the op...

Страница 111: ...use injury or equipment damage 2 Disconnect the bed from its power source 3 Put the central brake and steer pedals A in the neutral position see figure 4 27 on page 4 60 4 Remove the two screws B that...

Страница 112: ...336 REV 2 Figure 4 27 Central Brake and Steer Pedal Assemblies Replacement CAUTION Make sure that a flat side of the hex rod faces upward when it is installed Failure to do so may cause the central br...

Страница 113: ...re 4 7 on page 4 16 SHOCK HAZARD Disconnect the bed from its power source Failure to do so could cause injury or equipment damage 2 Disconnect the bed from its power source WARNING Put caster blocks b...

Страница 114: ...stment Procedures Page 4 62 Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 Figure 4 28 Casters for Individual Brake and Steer Replacement 1 Do th...

Страница 115: ...e bed could cause injury or equipment damage 2 Unplug the bed from its power source WARNING Put caster blocks behind the casters at the opposite end of the bed Failure to do so could cause injury 3 Pu...

Страница 116: ...ter Assembly Chapter 4 Removal Replacement and Adjustment Procedures Page 4 64 Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 Figure 4 29 4 Corne...

Страница 117: ...336 REV 2 4 29 Bumper Tools required 5 mm hex wrench Removal 1 Raise the bed to its highest position 2 Remove the screw A and bushing B that attach the bumper C to the bed frame D see figure 4 30 on p...

Страница 118: ...est position 2 Lower the head and knee sections to their lowest positions 3 If you are to replace a seat panel A or thigh panel B do as follows see figure 4 31 on page 4 66 a Remove the four retaining...

Страница 119: ...the mattress stop K do as follows a Remove the two screws L b Remove the mattress stop K 6 If you replace a head panel H do as follows a Remove the two headrails I from the bed frame E refer to proce...

Страница 120: ...4 30 Sleep Surface Panels Chapter 4 Removal Replacement and Adjustment Procedures Page 4 68 Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 NOTES...

Страница 121: ...anual MAN336 REV 2 Chapter 5 Parts List Service Parts Ordering Use the parts lists in this manual to identify the necessary part number s Find the product number and serial number on the product ident...

Страница 122: ...ipping charges added to invoice All orders shipped by Hill Rom nominated unless specified Address all inquiries to ATTN TECHNICAL SUPPORT PARTS HILL ROM COMPANY INC 1069 STATE ROUTE 46 E BATESVILLE IN...

Страница 123: ...panying the parts will show the full selling price only for internal use at Hill Rom Do not confuse this price with your price Do not return any parts without an RMA number When parts products have be...

Страница 124: ...Exchange Policy Chapter 5 Parts List Page 5 4 Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 NOTES...

Страница 125: ...number serial number and description of problem A qualified specialist will provide via telephone United States and Canada or FAX Outside the United States and Canada troubleshooting assistance for fa...

Страница 126: ...Warranty Chapter 5 Parts List Page 5 6 Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 NOTES...

Страница 127: ...re 131520 2 Control box assembly a 100 V 131521 2 Control box assembly a 110 V 115 V 131522 2 Control box assembly a 120 V 127 V 131523 2 Control box assembly a 220 V 230 V 131524 2 Control box assemb...

Страница 128: ...ize Bermuda Brazil Cay man Islands Colombia Costa Rica Ecua dor Thailand Venezuela El Salvador Guatemala Honduras Jamaica Nicara gua Panama Peru Philippines U S Vir gin Islands Lebanon Mexico Saudi Ar...

Страница 129: ...240 V 131493 2 Head foot board assembly 151415 2 Head siderail assembly right hand 151417 2 Head siderail assembly left hand 151419 2 Foot siderail assembly right hand 151421 2 Siderail assembly foot...

Страница 130: ...eru Philippines U S Vir gin Islands Lebanon Mexico Saudi Arabia Aruba Antigua Barbuda and Brit ish Virgin Islands 131504 5 Power cord b CG 4 19 Australia and New Zealand 131505 5 Power cord b CG 5 Chi...

Страница 131: ...Recommended Spare Parts Chapter 5 Parts List 5 Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Page 5 11 Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 NOTES...

Страница 132: ...Base Frame Model A Chapter 5 Parts List Page 5 12 Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 Base Frame Model A Figure 5 2 Base Frame Model A...

Страница 133: ...Caster hex rod 5 131421 5 Rocker arm assembly Basic Care 6 131467 2 Brake steer pedal pad set 7 131425 1 Brake steer hex rod center 8 131433 1 Brake steer caster central brake and steer 9 131430 1 Sw...

Страница 134: ...P1440 Model A Chapter 5 Parts List Page 5 14 Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 Upper Frame P1440 Model A Figure 5 3 Upper Frame P14...

Страница 135: ...Trend rods short 11 151404 2 Hi low transverse bars 12 131526 1 Control panel foot end 13 131520 1 Control box assembly 100 V 14 131521 1 Control box assembly 110 V 115 V 15 131522 1 Control box asse...

Страница 136: ...ate kit as applicable 31 141128 4 Upper frame end caps 32 141490 4 Control box mounting screw Not shown 151458 1 Control box upgrade kit 100 V Not shown 151459 1 Control box upgrade kit 110 V 115 V No...

Страница 137: ...Upper Frame P1440 Model A Chapter 5 Parts List 5 Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Page 5 17 Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 NOTES...

Страница 138: ...P1441 Model A Chapter 5 Parts List Page 5 18 Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 Upper Frame P1441 Model A Figure 5 4 Upper Frame P14...

Страница 139: ...enburg indicator 6 131497 3 Connecting rod manual 7 131440 4 Bumper assembly 8 P1445 1 IV pole Basic Care 9 131500 1 Shaft knee 10 131498 1 Shaft hi low 11 131496 1 Shaft head 12 131499 2 Springs hilo...

Страница 140: ...Siderails Model A Chapter 5 Parts List Page 5 20 Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 Siderails Model A Figure 5 5 Siderails Model A...

Страница 141: ...traction bar assembly head left hand 8 131673 1 Siderail retraction bar assembly foot left hand 9 131486 1 Siderail assembly foot left hand 10 131485 1 Siderail retraction bar assembly foot right hand...

Страница 142: ...Power Cord Chapter 5 Parts List Page 5 22 Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 Power Cord Figure 5 6 Power Cord...

Страница 143: ...nds Lebanon Mexico Saudi Arabia Aruba Antigua Barbuda and British Virgin Islands 2 131506 1 Power cord CG 6 Japan 3 131507 Power cord CG 7 Taiwan 4 131509 1 Power cord CG 9 Argentina 5 131501 1 Power...

Страница 144: ...Part Number Quantity Description 1 131469 1 Head panel electric standard length 2 131470 1 Head panel electric short length 3 131471 1 Head panel manual standard length 4 131472 1 Head panel manual sh...

Страница 145: ...Sleep Surface Chapter 5 Parts List 5 Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Page 5 25 Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 NOTES...

Страница 146: ...Base Frame Model B Chapter 5 Parts List Page 5 26 Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 Base Frame Model B Figure 5 8 Base Frame Model B...

Страница 147: ...iption 1 151414 4 Caster hole covers includes frame covers 2 151408 4 Rocker arm assembly 3 151409 2 Brake steer link head end 4 151411 2 Brake steer pedal right hand 5 151413 2 Brake steer pedal left...

Страница 148: ...P1440 Model B Chapter 5 Parts List Page 5 28 Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 Upper Frame P1440 Model B Figure 5 9 Upper Frame P14...

Страница 149: ...Trend rods standard Trend rods short 11 151404 2 Hi low transverse bars 12 151431 1 Control panel foot end 13 151425 1 Control box assembly 100 V 14 151426 1 Control box assembly 110 V 115 V 15 151427...

Страница 150: ...anual Bed Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 NOTE Order the control box assembly as applicable 30 151407 2 Saw tooth rack insert 31 141128 2 Upper frame end caps 32 141490 4 Control...

Страница 151: ...Upper Frame P1440 Model B Chapter 5 Parts List 5 Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Page 5 31 Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 NOTES...

Страница 152: ...Siderails Model B Chapter 5 Parts List Page 5 32 Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 Siderails Model B Figure 5 10 Siderail Model B...

Страница 153: ...t left 7 151418 1 Siderail plastic assembly head left hand 8 151422 1 Siderail plastic assembly foot left hand 9 151421 1 Foot siderail assembly left hand 10 151420 1 Siderail plastic assembly head ri...

Страница 154: ...Siderails Model B Chapter 5 Parts List Page 5 34 Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 NOTES...

Страница 155: ...ure to follow facility protocols may cause death or injury SHOCK HAZARD Disconnect the unit from its power source Failure to do so could cause injury or equipment damage SHOCK HAZARD Do not expose the...

Страница 156: ...y to first saturate the spot Disinfecting Dilute disinfectants and germicides as specified on the manufacturer s label Component Handling CAUTION Make sure that your hands are clean and only handle th...

Страница 157: ...store place the removed PC board in an antistatic protective bag Lubrication Requirements WARNING Obey the product manufacturer s instructions Failure to do so could cause injury or equipment damage C...

Страница 158: ...Basic Care Bed Hill Rom 305 Manual Bed Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 SA3352 1400 Gear grease use on motor gears only SA0646 1400 Teflon a lubricant dry a Teflon is a registered...

Страница 159: ...PM and testing not only meet Joint Commission requirements but will help make sure of a long operative life for the bed PM will minimize downtime due to excessive wear The following PM schedule guide...

Страница 160: ...the siderails operate correctly Siderail Examine the siderail and make sure it latches correctly and is not loose Adjust if necessary Pivot points Lubricate all pivot points on the bed Power cord and...

Страница 161: ...c Bed Service Manual MAN336 REV 2 Battery Replace the batteries every two years Batteries are lead acid type dispose in accordance with your local regulations Electrical Do an electrical leakage test...

Страница 162: ...nufacturer Trendelenburg Lockout controls Brake and steer option Individual brake caster Individual brake steer caster Caster tires Siderail controls Siderail Model Number Pivot points Power cord and...

Страница 163: ...dure to conserve battery power Tools required Phillips head screwdriver 1 Raise the head section A to its full up position 2 Lower the bed to have access to the cover B on the control box assembly C s...

Страница 164: ...Rom 405 Electric Bed Service Manual MAN336 REV 2 5 Disconnect the battery cable E from the control board F 6 Make sure the indicator G turns off 7 Connect the battery cable E to the control board F N...

Страница 165: ...12 a Loosen the screw C that attaches the CPR wire D to the bracket E b Pull a small part of the CPR wire D out of the cable F c While you hold the CPR wire D tightly tighten the screw C to attach the...

Страница 166: ...screw C that attaches the CPR wire D to the bracket E b Allow a small part of the CPR wire D to go into the cable F c Hold the CPR wire D tightly tighten the screw C to attach the wire D to the brack...

Страница 167: ...m 405 Electric Bed Service Manual MAN336 REV 2 Chapter 7 Accessories Accessories Table 7 1 Accessories List Product Number Description P1445 IV pole P846F Trapeze support light neutral P847B Fracture...

Страница 168: ...two sectioned telescopic IV pole fits into any of the four socket locations on the bed two at the head end and two at the foot end Installation WARNING Install the IV pole correctly Failure to do so...

Страница 169: ...ge 7 3 Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 Removal 3 To remove the IV pole A turn it counterclockwise and lift it from the socket B Adjustment 4 To change the height of the IV pole A...

Страница 170: ...ratchet 3 8 wrench Installation 1 Install the four bolts A and two backing plates B to attach the trapeze support C on the bed frame D see figure 7 2 on page 7 4 Figure 7 2 Trapeze Support CAUTION Do...

Страница 171: ...ries 7 Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Page 7 5 Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 Removal 1 Loosen and remove the four bolts A and the two backing plates B 2 Remove...

Страница 172: ...The model P847B sockets have a 3 4 inside diameter while the P847C sockets have a 1 2 inside diameter Please specify which size is necessary when ordering Installation 1 Put the short adapter tubes A...

Страница 173: ...ies 7 Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Page 7 7 Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 2 Lift the adapter tubes C upward in order to remove them from the IV sockets D at...

Страница 174: ...7 3 Fracture Frame Adapter P847B and P847C Chapter 7 Accessories Page 7 8 Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 NOTES...

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Страница 176: ...353 0 1 413 6005 Fax 353 0 1 413 6030 dublin sales hill rom com Italia Hill Rom S p A Tel 39 0 02 950541 Fax 39 0 02 95328578 Hill Rom Japan Tel 81 0 3 5715 3420 Fax 81 0 3 5715 3425 c o Hill Rom Japa...

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