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Hi-Force TPE-A Series, Руководство по эксплуатации

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Operating Instruction Manual: 

OM-TPE-A-01 

Serial Numbers: 

All 

 

24 

 

10.0 Pressure Conversion Table 

bar 

psi 

kgf / cm

2 

 

bar 

psi 

kgf / cm

2

 

10 

145 

10.2 

 

360 

5221 

367.1 

20 

290 

20.4 

370 

5366 

377.3 

30 

435 

30.6 

380 

5511 

387.5 

40 

580 

40.8 

390 

5656 

397.7 

50 

725 

51.0 

400 

5802 

407.9 

60 

870 

61.2 

410 

5947 

418.1 

70 

1015 

71.4 

420 

6092 

428.3 

80 

1160 

81.6 

430 

6237 

438.5 

90 

1305 

91.8 

440 

6382 

448.7 

100 

1450 

102.0 

450 

6527 

458.9 

110 

1595 

112.2 

460 

6672 

469.1 

120 

1740 

122.4 

470 

6817 

479.3 

130 

1885 

132.6 

480 

6962 

489.5 

140 

2031 

142.8 

490 

7107 

499.7 

150 

2176 

153.0 

500 

7252 

509.9 

160 

2321 

163.2 

510 

7397 

520.1 

170 

2466 

173.4 

520 

7542 

530.3 

180 

2611 

183.5 

530 

7687 

540.5 

190 

2756 

193.7 

540 

7832 

550.6 

200 

2901 

203.9 

550 

7977 

560.8 

210 

3046 

214.1 

560 

8122 

571.0 

220 

3191 

224.3 

570 

8267 

581.2 

230 

3336 

234.5 

580 

8412 

591.4 

240 

3481 

244.7 

590 

8557 

601.6 

250 

3626 

254.9 

600 

8702 

611.8 

260 

3771 

265.1 

610 

8847 

622.0 

270 

3916 

275.3 

620 

8992 

632.2 

280 

4061 

285.5 

630 

9137 

642.4 

290 

4206 

295.7 

640 

9282 

652.6 

300 

4351 

305.9 

650 

9427 

662.8 

310 

4496 

316.1 

660 

9573 

673.0 

320 

4641 

326.3 

670 

9718 

683.2 

330 

4786 

336.5 

680 

9863 

693.4 

340 

4931 

346.7 

690 

10008 

703.6 

350 

5076 

356.9 

700 

10153 

713.8 

Содержание TPE-A Series

Страница 1: ...roduct information available at the time of publication and approval For information relating to the servicing of an Electric Driven Torque Wrench Pump see the servicing instructions which are availab...

Страница 2: ...f Incorporation Conformity 6 4 0 Component Identification 7 5 0 Installation Setup 10 6 0 Operation 17 7 0 Maintenance and Storage 21 8 0 Specifications 22 9 0 System Components Accessories 23 10 0 Pr...

Страница 3: ...doubt on the correct use of any Hi Force equipment contact your nearest Hi Force office or distributor Only qualified personnel should be allowed to operate hydraulic equipment If an operator has not...

Страница 4: ...s death Should this incident occur seek out medical attention immediately Seek medical attention immediately if a hydraulic injection injury no matter how minor occurs The system operating pressure MU...

Страница 5: ...ead to hose failure NEVER use a coupler s to lift carry or position a tool Servicing of hydraulic equipment must only be undertaken by a qualified technician DO NOT drop or place heavy objects on a hy...

Страница 6: ...nected to it NEVER leave a pressurised system unattended If you must leave the area release the pressure and ensure the hydraulic relief valve on the pump is fully open ALWAYS disconnect the pump from...

Страница 7: ...entification 1 Oil Reservoir 5 Oil Pressure Gauge 2 Electric Motor 6 Tool Advance Coupler 700 bar maximum 3 Oil Cooling Heat Exchanger 7 Tool Retract Coupler 90 bar maximum 4 Solenoid Valve Manual Ove...

Страница 8: ...Numbers All 8 9 Electrical Control Box 12 Multi Outlet 4 Way Split Block 10 Emergency Stop Button 13 Roll Frame 11 Adjustable Pressure Relief Valve with Locking Wing Nut 14 Oil Filler Breather Cap See...

Страница 9: ...n Manual OM TPE A 01 Serial Numbers All 9 15 Heat Exchanger Fan 19 Advance Button 16 Flying Lead 20 Auto Cycle Button 17 Oil Drain Plug 21 Stop Emergency Stop Button 18 Control Pendant Figure 4 3 Comp...

Страница 10: ...Reservoir with Oil IMPORTANT The TPE A Range of pumps uses ISO46 Grade Hydraulic Oil Stand the Pump on a firm level surface Remove the filler cap 14 from the filler breather Fill the reservoir with cl...

Страница 11: ...male high pressure advance coupler 6 is connected to the advance port on the tool Failure to do so may result in leakage tool damage or personal injury 5 3 1 Connections See figure 5 1 Connections bet...

Страница 12: ...e male advance coupler 6 on the pump Connect the male coupler on the black hose to the female retract coupler 7 on the pump Connect the free end of the red hose to the advance port on the torque wrenc...

Страница 13: ...d disconnect from the power supply Remove the relevant blanking plugs from the outlet split block 12 and fit the required number of extra coupler pairs ALWAYS fit the male coupler to the top port and...

Страница 14: ...air must be removed from the system The following procedure must be carried out with a torque wrench connected to the pump but NOT fitted on a bolt Hi Force uses superior quick connect couplers on its...

Страница 15: ...e Advance button again While doing so adjust the relief valve by turning the knob clockwise until the maximum working pressure 700 bar is reached The pressure can be reduced by turning the knob anti c...

Страница 16: ...will begin to advance Continue until the gauge reads approximately 100 bar With the pressure holding steady around 100 bar perform a visual inspection of the tool s hoses and couplers for any signs of...

Страница 17: ...red working pressure s that must be applied to the Torque Wrench s You have read and fully understood the torqueing sequence and procedure You have performed the relevant risk assessment s and have a...

Страница 18: ...e holding the pump in advance mode slowly turn the relief valve knob 2 clockwise and watch as the pump pressure on the gauge rises When the pressure reaches your desired value stop turning the knob an...

Страница 19: ...the workpiece are established Then the pump can be switched to auto cycle mode if desired To activate auto cycle mode press and hold down the auto cycle button 20 for 3 6 seconds To deactivate and ret...

Страница 20: ...rque tool operator s the pump MUST ONLY be operated once all torque wrench tool operators have indicated it is safe to do so 1 Prepare the pump for operation as per section 6 1 2 Set the required pres...

Страница 21: ...e damage To top up hydraulic oil See Section 5 2 Oil should be replaced after approximately 500 working hours or more frequently in dusty conditions To replace the oil disconnect from the power supply...

Страница 22: ...ors 1 0 65 6 5 7 8 2 65 325 1 5 1 8 3 325 700 0 75 0 9 Sound Pressure Levels An average A Weighted sound pressure level of 88dB was measured for undefined workspaces as per EU Directive 2006 42 EC Sec...

Страница 23: ...ts Accessories Refer to the Hi Force website or latest Hi Force catalogue for further details HTWH Series High Pressure Hydraulic Hoses Up to 100m HTWR1 Torque Wrench Hose Reel High Pressure Quick Rel...

Страница 24: ...480 6962 489 5 140 2031 142 8 490 7107 499 7 150 2176 153 0 500 7252 509 9 160 2321 163 2 510 7397 520 1 170 2466 173 4 520 7542 530 3 180 2611 183 5 530 7687 540 5 190 2756 193 7 540 7832 550 6 200 2...

Страница 25: ...ressure a Low supply voltage i Use heavier gauge extension cord ii Turn off excess electrical loads 3 Pump struggles to build pressure or maintain pressure under load a Oil level too low Check unit fo...

Страница 26: ...ontact your local Hi Force office distributor b Seal damage wear or internal damage Contact your local Hi Force office distributor 12 Noisy Operation a Air trapped in the hydraulic system Bleed air fr...

Страница 27: ...struction Manual OM TPE A 01 Serial Numbers All 27 UK Head Office Hi Force Limited Prospect Way Daventry Northamptonshire NN11 8PL United Kingdom Tel 44 1327 301000 Fax 44 1327 706555 Email daventry h...

Страница 28: ...alaysia hi force com Hi Force Nederland B V Numansdorp Netherlands Tel 31 85 902 8111 Email holland hi force com Hi Force Saudi Dammam Saudi Arabia Tel 966 13 802 1338 Email saudi hi force com Hi Forc...

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