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CONNECT ELECTRICAL WIRING

Connect all remaining wires (power supply, E-stop

start/horn, etc.) according to the wiring diagram of the

crane/machine and the radio remote control. The

receiver outputs are shown in the following illustrations.

TG Dig-V1 System with RX 14-0004 Outputs

M12

Emergency
Stop

K10

K11

K12

K13

K14

M32

M25

M20

1 2 3 4 5 6

2 3 4 5 6

7 8 9 10 11

8 9 10

X2-3

1st Detent

X2-4

X2-5

X2-6

X2-7

X2-8

X2-9

X2-10

X2-11

X2-12

X3-1

X3-2

X3-3

X3-4

X3-5

X3-6

X3-7

X3-8

X3-9

X3-10

X4-1

X4-2

X4-3

X4-4

X4-5

X4-6

X4-7

X4-8

K10

K11

K12

K13

K14

X2-1

X2-2

E-STOP

E-Stop

X1-1

X1-2

240VAC HOT

120VAC HOT

X1-3

X1-4

50VAC HOT

VAC NEUTRAL

X1-5

X1-6

+12/24VDC

DC Ground

S1-1

S2-1

S3-1

S4-1

S3-2
S4-2

S5-1

DK1

DK2

DK3

DK4 DK11

DK12

DK5

DK6 DK13

DK14

DK7

DK8 DK15

DK16

DK9 DK10 DK25

DK26

S6-1

S5-2
S6-2

S7-1

S8-1

S7-2
S8-2

S9-1 S10-1

S9-2

S10-2

1st Detent

2nd Detent

Содержание TG DIG-V1

Страница 1: ...w hetronic com Hetronic Canada 45 Sinclair Avenue Halton Hills Ontario L7G 4X4 1 800 816 4459 Fax 1 905 702 0501 2004 Hetronic Inc All rights reserved No part of this publication may be reproduced tra...

Страница 2: ...9 GainFlex Antenna Installation 9 Connect Electrical Wiring 10 TG Dig V1 with RX 14 0004 Outputs 10 TG Dig V1 with RX 20 Outputs 11 Overhead Traveling Crane Mat Handl 12 TG Transmitter 13 Frequency an...

Страница 3: ...o remote control Emergency Stop functions work properly before beginning any crane machine operation 3 Understand all Safety Precautions provided in the manuals 4 Review control functions and operatio...

Страница 4: ...p The receiver goes into Safe mode To restart the system disengage the E stop button and press the Start button The E Stop responds faster than any other function When E Stop is engaged the system ign...

Страница 5: ...s placed any distance away from the operator 2 Disconnect the power supply before any assembly maintenance or repair work is done 3 Never remove or alter any of the safety features of this system OPER...

Страница 6: ...3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 7 8 9 10 11 12 7 8 9 10 7 8 1 Receiver enclosure 2 Receiver cover 3 E stop input fuse F2 6 3A slow blow 4 AC common input fuse F1 315mA slow blow 5 E stop output relay...

Страница 7: ...s provided in the Introduction Section of this manual MOUNTING THE RECEIVER The receiver should be mounted in an easily accessible position R F1 F2 Emergency Stop M32 M25 M20 K1 K2 K3 K K5 K6 K K8 K15...

Страница 8: ...the receiver includes an attached antenna mount the receiver so that the antenna points straight up The area around the antenna should be free of obstructions especially metal The receiver wiring is...

Страница 9: ...ation Your application may require the use of a GainFlex antenna The GainFlex antenna can extend the range of the radio remote control system up to 300 meters 1000 ft It can also be used where a stand...

Страница 10: ...0 7 8 X1 X2 X3 X4 X2 3 1st Detent 1st Detent 1st Detent 1st Detent 1st Detent 1st Detent X2 4 X2 5 X2 6 X2 7 X2 8 X2 9 X2 10 X2 11 X2 12 X3 1 X3 2 X3 3 X3 4 K1 K2 K3 K4 K5 K6 K7 X3 5 X3 6 X3 7 X3 8 X3...

Страница 11: ...2 E STOP E Stop X1 1 X1 2 240VAC HOT 120VAC HOT X1 3 X1 4 50VAC HOT VAC NEUTRAL X1 5 X1 6 12 24VDC DC Ground S1 1 S2 1 S3 1 S3 2 S4 1 S4 2 DK1 DK2 DK3 DK11 DK4 DK12 DK5 DK13 DK6 DK14 DK7 DK15 DK8 REL6...

Страница 12: ...pical Overhead Traveling Crane Supply Start E Stop Wiring 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 7 8 9 10 11 12 7 8 9 10 7 8 X2 MAINLINE CONTACTOR X2 X1 MC X1 X2 X3 X4 NOTE Material Handling...

Страница 13: ...RANSMITTER WARNING The transmitter coder settings are set at the factory and should be changed by Hetronic service personnel only Incorrectly changing the settings of the transmitter coder board could...

Страница 14: ...itter and will void the warranty Check the following list before turning the transmitter on Be sure there is a fully charged battery pack in the transmitter Push in the E Stop button Be sure the motio...

Страница 15: ...ut the E Stop pushbutton The Receiver E Stop Relay LED 5 should illuminate 8 Push in the E Stop pushbutton The E Stop Relay LED should go off 9 Pull out the E Stop pushbutton 10 Press the Start pushbu...

Страница 16: ...e pull it out 4 Place a fully charged battery pack into the battery compartment located at the back of the transmitter 5 Turn the key switch to the ON position The Power LED on the transmitter flashes...

Страница 17: ...l refuse Contact a professional hazardous waste disposal service BATTERY CHARGING SYSTEM Features Gold plated contacts ensure clean positive contact between battery and charger LED status light indica...

Страница 18: ...e charge LED flashes 4 Leave the battery in the charger until it is needed The charger supplies a trickle charge but will not over charge the battery Hetronic Battery Information Standard Hetronic rec...

Страница 19: ...frequency channel in the transmitter and receiver The frequencies may need to be changed if a transmitter receiver or RF module of either unit has been replaced The frequencies of the transmitter and...

Страница 20: ...ON OFF OFF OFF OFF OFF OFF OFF OFF Channel B0 B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B15 Channel A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 Frequency MHz 458 800 458 825 458 850 458...

Страница 21: ...ON ON ON OFF OFF OFF OFF OFF OFF OFF OFF Channel B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B15 B16 Channel A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 Frequency MHz 447 275 447 300 44...

Страница 22: ...N ON ON ON ON ON ON OFF OFF OFF OFF OFF OFF OFF OFF Frequency MHz 433 875 433 925 433 975 434 025 434 075 434 125 434 175 434 225 434 275 434 325 434 375 434 425 434 475 434 525 434 575 434 625 Channe...

Страница 23: ...the Receiver Module Depending on the DIP switch array configuration the RF Unit continuously scans for valid frequency channels or scans for an individual frequency In the continuous scan mode it loc...

Страница 24: ...29 6250 429 6375 429 6500 429 6625 429 6750 429 6875 429 7000 429 7125 429 7250 429 7375 Channel 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 4...

Страница 25: ...serve the receiver circuit board Check the following Refer to the drawing in the section Test Procedures on page 14 that shows the location of each diagnostic LED Is machine power being applied to the...

Страница 26: ...range Take the transmitter back into the range of the receiver Press the Start pushbutton A motion function was not in OFF position when transmitter turned on Ensure that all control devices are in O...

Страница 27: ...transmitter may be interfering with the system NOTE This does not apply for STD 402 RF modules If another Hetronic system is located within 75 meters the frequency channels must be at least 2 channels...

Страница 28: ...F communication power status active outputs Outputs 1 NO Potential free E Stop relay at 8A 30VDC 240VAC 14 NO Potential free relays at 8A 30VDC 240VAC RECEIVER RX 20 Size 246 x 160 x 90 mm does not in...

Страница 29: ...correctly The operator is responsible for understanding and following all safety precautions in this and other applicable operator manuals INSTALLATION AND SAFETY TEST DATA Crane machine Data Manufac...

Страница 30: ...y contactor to the crane machine controls Maintained control The function activates when the control is placed in the ON position The function stops when the control is placed in the OFF position Mome...

Страница 31: ...to operate mAH Milliampere hours mA Millampere msec Millisecond MHz Megahertz MOV Metal Oxide Varistor type of surge suppressor mW Milliwatt NiCd Nickel Cadmium NiMH Nickel Metal Hydrite PLC Programma...

Страница 32: ...the use of any Company supplied items or materials List prices or discounts are subject to change without notice Quoted prices will be honored for a period of 90 days from the date of the written quot...

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