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Important Information and Precautions

The information in this manual should be used only for the OZBLOK Brake Winches. This manual contains 

general instructions dealing with the normal installation, operation, and maintenance of the products 

described herein. The information provided should not be expected to prepare the user for all possible 

circumstances. 

This product should not be installed, operated, or maintained by any person who has not read all the 

contents of these instructions. Failure to read and comply with these instructions, warnings, or limitations 

noted might result in bodily injury, death, or property damage. Contact the distributor for further explanation 

if information is not fully understood.

It is the responsibility of the owner/user to install, test, maintain, and operate these products in accordance 

with OSHA, regulations, other federal, state, and local regulations, and AS/NZ standards.

Only trained and qualified personnel shall operate and maintain this equipment.

Maintain Records

Schedule and maintain records of regular inspection and maintenance of the product in compliance with 

AS/NZ standards. Record your Brake Winch serial number and purchase date on the front cover of this 

manual to allow for easier referencing.

Precautions

Do not use OZBLOK in conjunction with other equipment unless the system designer, manufacturer, 

installer, or user has put the necessary safety devices in place. Modifications to upgrade or alter these 

products should only be authorized by the original manufacturer.

Brake Winches should be used for holding loads only within their load ratings.

These Brake Winches meet or exceed the following standards:

AS/NZ1418.2 

CE

pg.4

Содержание OzBlok OBW0545

Страница 1: ...ly before operating the equipment Keep this manual nearby the equipment at all times CARBON STEEL OBW0545 OBW0820 OBW1200 STAINLESS STEEL OSSBW0545 OSSBW0820 OSSBW1200 AS NZ1418 2 CE pg 1 Hoisting Equipment Specialists Pty Ltd 31 Mangrove Lane Taren Point NSW 2229 Australia Phone 1300 798 464 Fax 1300 309 041 www hesnsw com au www ozblok com au ...

Страница 2: ...s and Precautions Pg 6 Installing the Winch Pg 7 Installing the Rope Pg 8 Concept of Operation Pre Operation Pg 9 Inspection Pg 10 Inspection Chart Pg 11 Repair of Winch Trouble Shooting Chart Pg 12 Specifications Performance Characteristics Pg 13 Mounting Pg 14 Parts Pg 15 Parts Service Notes ...

Страница 3: ...e product will be covered by the warranty for the remainder of the original warranty period OZBLOK will not be held liable for injuries to persons or property death incidental consequential or contingent damages whether negligent or deliberate arising from the use of the product It is the sole responsibility of the owner to install and operate the product properly and safely This is OZBLOK s only ...

Страница 4: ...of the owner user to install test maintain and operate these products in accordance with OSHA regulations other federal state and local regulations and AS NZ standards Only trained and qualified personnel shall operate and maintain this equipment Maintain Records Schedule and maintain records of regular inspection and maintenance of the product in compliance with AS NZ standards Record your Brake ...

Страница 5: ...ave a suspended load unattended without taking proper precautions Do Not operate without verifying wire rope is installed securely to winch drum Do Not operate with any power other than manual Do Not operate without a minimum of 4 anchor wraps of wire rope on the drum Do Not get close to moving parts of the equipment including drum gears wire rope Do Not lift more than the designated load rating o...

Страница 6: ...ore information 3 Fasten the winch firmly to the foundation For standard products use M10 coarse thread fasteners of at least grade 8 with a torque of 30 ft lb without lubrication Use safe engineering practices to assure that the mounting holes are attached firmly to a solid foundation that will support the winch and load in all situations 4 Install the Sheave Roller or Roller Guide It is recommen...

Страница 7: ...s up to 5 16 inch Contact a wire rope supplier for further assistance Installation 1 Use a flange clip or quick disconnect anchor to anchor the rope to the drum a Flange Clip Anchor i Thread the end of the wire rope through the flange hole ii Connect the carriage bolt and wrap the wire rope around it iii Fit the clip on so that it holds the wire rope with its curves iv Tighten the jam nut on until...

Страница 8: ...o it winds evenly 6 Take in consideration the factors that can affect the duty rating a Equipment Maintenance i Perform preventative maintenance and inspections to check for damage or defects on a regular basis ii Keep the winch clean and free of debris b Environmental Conditions i Avoid exposure to extreme temperatures excessive dirt wet conditions flammables combustibles explosives and other pot...

Страница 9: ... limit or uniform loads less than 65 of rated load for not more than 15 of the time Heavy Service service that involves operation within the rated load limit and exceeds normal service Severe Service service that involves normal or heavy service with abnormal operating conditions Inspection Classifications Frequent Inspections The operator or designated person performs frequent inspections by doin...

Страница 10: ...ts X Winch lubricated X Signs of overloading cracks dents or damage X Proper function when operated with a load equal to the load rating X Foundation Good condition Supports the winch under all conditions X Cracks corrosion damage X Brake Assembly Ratchet pawl clicks firmly as handle is turned clockwise X Proper operation X Corrosion cracks damage or wear X Fasteners Firmly installed X Properly ti...

Страница 11: ...long Discs are worn damaged or over lubricated Replace Disc brake ratchet pawl damaged or worn Replace Excess wear on gears or bearings Overloaded Reduce load Improper lubrication Relubricate Drum not turning handle functioning okay Damaged or loose spring pins Repair Gears broke stripped or loose Repair Replace Difficulty turning handle or not turning at all Heavy load Reduce load Disc brake dama...

Страница 12: ...0 OSSBW1200 with 8mm wire rope 2 1 6 16 Load rating OBW0545 OSSBW0545 270 200 180 OBW0820 OSSBW0820 410 300 200 OBW1200 OSSBW1200 600 410 300 Actual drum capacities may be 25 30 less due to nonuniform winding Wire rope tension will also affect drum capacity Model OBW0545 OSSBW0545 OBW0820 OSSBW0820 OBW1200 OSSBW1200 WLL kg 270 kg 410 kg 600 kg Gear Ratio 4 2 1 5 1 10 1 Dimensions mm A 158 196 212 ...

Страница 13: ...88 P 33 Q 138 R 24 S 20 T 27 U 40 V 10 W 10 x 42 X 13 OBW1200 OSSBW1200 N 64 O 127 P 162 Q 240 R 49 S 38 T 43 U 76 V 10 W 10 x 45 X 119 Y 10 x 20 Z 30 OBW0820 OSSBN0820 N 53 O 106 P 134 Q 192 R 18 S 35 T 20 U 70 V 10 W 10 x 55 X 114 Y 29 Z 29 ...

Страница 14: ... 14 Cover Part 1 15 Washer 6 5 16 Bolt 5 17 Nut 1 18 Washer 1 19 Support Rod 1 20 Nut 1 11 Rachet 1 12 Clip 1 13 Shaft 1 14 Cover Part 1 15 Washer 4 16 Bolt 2 17 Bolt 2 18 Nut 1 19 Washer 1 20 Retaining Ring 2 21 Retaining Ring 2 22 Washer 2 23 Gear 1 24 Clip 1 25 Bolt 1 26 Washer 1 27 Retaining Ring 1 28 Handle 1 29 Washer 1 30 Nut 1 40 Wire Rope Clip 21 Washer 2 22 Nut 2 23 Gear 1 24 Clip 1 25 W...

Страница 15: ...1 13 Washer 1 14 Gear 1 15 Gear 1 16 Shaft 1 17 Shaft 1 18 Cover Part 1 19 Washer 6 20 Bolt 3 21 Washer 1 22 Retaining Ring 1 23 Handle 1 24 Washer 1 25 Nut 1 26 Nut 1 27 Washer 1 28 Bolt 1 29 Washer 1 30 Support Pipe 1 31 Retaining Ring 2 32 Washer 2 33 Support Rod 1 34 Gear 1 35 Clip 1 36 Friction Brake 2 37 Ratchet 1 38 Clip 1 39 Bolt 1 40 Wire Rope Clip 1 OBW1200 OSSBW1200 ...

Страница 16: ...Hoisting Equipment Specialists Pty Ltd 31 Mangrove Lane Taren Point NSW 2229 Australia Phone 1300 798 464 Fax 1300 309 041 www hesnsw com au www ozblok com au ...

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