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REPLACING ROCKER ARM ASSEMBLY 

Disassembling the Unit: 

1. Turn off power and remove all power from machine and follow all local 

safety procedures.  

2. On the 107ES, remove rod that attaches the ES conversion kit from 

the console legs, and two self tapping screws. Remove 4 pan head 
Phillips screws that attached the electrical box.  On 625ES, loosen 
all four pan head Phillips screws, located at the top of the electrical 
box - two in front, two in back, and remove the cover.  

3. Unplug wires and remove wires from connections: 

 

Remove the back six wires (labeled THERM 1 & 2, PEPI 1 & 2, 
and LIGHT - & + on the board) from the green terminal connect-
or block (A) on the large circuit board with a flat head screw 
driver. 

 

Remove all four screws holding the large circuit board (B). 

 

Locate the three shiny black wires (C) coming from the rocker 
arm and remove the wires from their connections.  One con-
nects to the bottom of the large circuit board and the other two 
to slip on terminals for  - all marked in picture 3.2 with blue 
stickers.   

 

Unscrew the green grounding wire (D) from the inside the box. 

 

Separate the two wires being held by the wire nut (E). 

4. Located under the machine, unscrew two hex head machine screws (F) 

which connects the base stainless steel plate and rocker arm. 

5. Pull the rocker arm assembly with wires out from the electrical box. 

(If necessary, see page 2 Rocker Arm Parts Assembly) 

Rewiring and Reassembling the Unit: 

Reinstall rocker arm assembly in reverse order as on page 1.   

Reconnect the wires (See page 3 for Timer Board close up): 

 

Wire #7 should be matched with wire #7 from fuseholder and wire 
nut together. 

 

Wire #190 terminates to the top slot on front terminal board. 

 

The two high luster wires—one goes to the neutral terminal board in 
back and the other terminates under the large circuit board. 

 

Non-terminal wires should be terminated into the green terminal 
connector block (page 1 A) as follows:   
  - Thin black wire into “THERM 1 & 2” 
  - 22 gauge white wires into “PEPI 1 & 2” 
  - Wires #10 & #15 go into “LIGHT - & +” 

3.2 

3.1 

625ES Shown 

Revised 201

7

 

 12 

Содержание 107-ESCK

Страница 1: ...READ ALL INSTRUCTIONS CAREFULLY BEFORE OPERATING EQUIPMENT OPERATING SERVICE PARTS MANUAL 107ES ESCK ENERGY SMART WRAPPER MODEL 107 ES MODEL 107 ESCK Revised 2017...

Страница 2: ...ts Electrical Requirements 3 Preliminary Setup 5 Attaching 107ESCK to 107A 5 Recommended Maintenance 8 Troubleshooting Guide 9 Hot Rod Circuit Board Test 10 Replacing Rocker Arm Assembly 12 Service Pa...

Страница 3: ...damage the thin heating foil and Non stick cover plate Seal plate damage voids the warranty 1 2 ENERGY SMART TECHNOLOGY The Energy Smart Wrapper is an innovative system that incorporates an Instant On...

Страница 4: ...ic film selected for wrapping 3 THERMISTOR TEMPERATURE CONTROL Due to the rapid response of the heating foil and residual heat that can remain from previous cycles a thermistor is incorpo rated as a t...

Страница 5: ...the screw holes C and the support bar holes D With the nylock hex nut and washer on the rod insert support rod through the 107 A frame side plate assembly then through the conversion kit and out the o...

Страница 6: ...ition the cardboard core of the film roll against the taper of the fixed end cap Make sure the film is threaded from the bottom of the roll and under film roller H see threading diagrams page 6 Replac...

Страница 7: ...the wrapper starting with the nearest slot to the hot plate first A Drape unused film in the front of the roller B FILM SELECTION To change film to a different film width Lift up both handles 1 Move e...

Страница 8: ...d burn off on the hot plate It s recommended that the Non stick cover be replace every three 3 months or as needed depending on the level of daily wear and tear The Non stick cover should be changed i...

Страница 9: ...cuit being utilized is not overloaded with other devices If a surface defect is present discontinue use of product and contact Troy Roberts at 800 342 6329 ext 276 or troberts heatsealco com Seal Plat...

Страница 10: ...e Rocker Arm Kit 625ES Part 6340 078 107ES Part 6135 038 Verify the Timer Board is working properly Upon actuation of the Seal Plate the sequence of events should be as follows 1 The Red Indicator Lig...

Страница 11: ...KING THE THERMISTOR OF THE HOT ROD With the power turned OFF remove the hot rod black wires from Terminals 5 and 6 Using the meter measure the re sistance of the thermistor by connecting the leads of...

Страница 12: ...d the other two to slip on terminals for all marked in picture 3 2 with blue stickers Unscrew the green grounding wire D from the inside the box Separate the two wires being held by the wire nut E 4 L...

Страница 13: ...Assemble Rocker Arm and Spring K Position the spring under the red rocker arm between base plate M and attach the shoulder bolts L Tighten the shoulder bolts and the BACK OFF HALF TURN Housing MUST P...

Страница 14: ...TIMER BOARD ASSEMBLY Revised 2017 14...

Страница 15: ...Block Replacement Kit Includes 1 Upper Left Gray Axle Bearing Block 1 Upper Right Gray Axle Bearing Block 2 Lower Gray Axle Bearing Block 4 Stainless Steel Wing Nut 1 4 20 Solid Body 4 Rubber Luster C...

Страница 16: ...Nema 5 20P Strip 8 1 5805 419 Power Cord Assembly GFCI 120V 12GA 20A Plug 5 1 6340 062 Hot Rod Replacement Kit Includes 1 Cutoff Rod TEC100 22 1 2 LG 1 Cutoff Rod Collar 3 4OD 25 64 ID 1 4 THK 8 32 H...

Страница 17: ...Rocker Arm Replacement Kit does not include the seal plate 1 Pivot Bracket 1 Red Indicator Light 1 Snap action Switch 2 Shoulder Bolts 1 Compression Spring 2 Stainless Steel Philips Screws 2 K Type Lo...

Страница 18: ...des 1 Strain Relief Straight Thru 425 475ID 1 Power Cord 12 3 SJO 6 LG W Nema 5 20P Strip 8 1 5805 419 Power Cord Assembly GFCI 120V 12GA 20A Plug 8 1 6340 070 Hot Rod Board Mounting Kit Includes 4 Cl...

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