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35

FIGURE 28

UPFLOW COMBUSTION AIR AND VENT PIPE CONNECTION

CONNECTING TO FURNACE

IMPORTANT:

Clean and debur all

pipe cuts. The shavings must not be
allowed to block the exhaust, inlet or
condensate drain pipes.

UPFLOW FURNACE

The exhaust pipe connection is a 2-in.
female PVC pipe fitting extending
through the left side of the furnace top
plate. This opening has a protective
cap which should be removed just
prior to installing the exhaust pipe.
When 2-in. pipe is used, connect it
directly to this fitting. When 3-in. pipe
is used, connect a 2 to 3-in. coupling
to this fitting with a short piece of 2-in.
PVC pipe.

The inlet combustion air connection
is at the right side of the top plate.
An alternate combustion inlet air
connection may be made on the right
side of the jacket. This opening has a
plastic cap. A combustion inlet air
connection fitting is supplied with the
furnace and it must be installed in the
furnace by screwing it into the
opening. Make sure the rubber
“O-ring” supplied with the furnace is
used with this fitting. See Figure 28.

DOWNFLOW/HORIZONTAL
FURNACE

The exhaust pipe connection is a 2-in.
upflow only PVC pipe fitting extending
through the right side of the furnace
top cover. This opening has a pro-
tective cap which should be removed
just prior to installing the exhaust
pipe. When 2-in. pipe is used, con-
nect it directly to this fitting. When
3-in. pipe is used, connect with a
2- to 3-in. coupling directly to the
2-in. pipe.

The combustion inlet air connection is
a 2-in. extruded hole on the left side
of the top plate. When a 2-in. pipe is
used, attach a 2-in. PVC coupling
over this hole with RTV sealant and
also add two sheet metal screws
through the coupling into the
extrusion to secure it in place, and
add the required piping. When 3-in.
pipe is required, use a 2- to 3-in.
coupling and add the required piping.
See Figure 29.

FIGURE 29

DOWNFLOW/HORIZONTAL COMBUSTION AIR AND VENT PIPE CONNECTION

VENT CAP/PLUG

PIPE - PVC

CONNECTOR

EXHAUST TRANSITION

TOP PLATE

COUPLING

COMBUSTION
AIR CHASE

OUTLET AIR PIPE

I329

I329

NOTE:
ATTACH COUPLING TO
EXTRUDED COLLAR
WITH TWO SCREWS. PUT
BEAD OF SILICONE
AROUND BASE BEFORE
MOUNTING COUPLING.

INDUCED DRAFT
BLOWER

CONDENSATE TRAP

CONNECTOR

INDUCED DRAFT
BLOWER

PLUG OPT. COMBUSTION
AIR INLET POSITION

NOTE:
WHEN COMBUSTION AIR INLET IS IN
OPTIONAL POSITION SWAP LOCATION
OF INLET AIR ADAPTER AND “O” RING
WITH PLUG.

EXHAUST TRANSITION

OUTLET AIR PIPE

VENT CAP/PLUG

TOP PLATE

“O” RING

COMBUSTION
AIR ADAPTER

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Содержание Comfort Aire GLUA105E5B

Страница 1: ...CY CONDENSING GAS FURNACES GLUA UPFLOW SERIES GLDH DOWNFLOW HORIZONTAL SERIES HEAT CONTROLLER Upflow Models Downflow Horizontal Models Model Number Input Btu Tons Model Number Input Btu Tons GLUA45 E3...

Страница 2: ...aust pipe ft of pipe intake air no of elbows intake air ft of pipe exhaust pipe no of elbows exhaust pipe Exhaust vent temp TERMINATIONS DIRECT VENT VERTICAL Intake 12 min above roof snow level Correc...

Страница 3: ...ate of California to cause cancer or birth defects such as fiberglass insulation lead in brass and combustion products from natural gas All new equipment shipped for sale in California will have label...

Страница 4: ...IN PLACE SET FURNACE INPUT RATE AND TEMPERATURE RISE PER RATING PLATE MARKING MEANS FOR PROVIDING OUTDOOR AIR REQUIRED FOR COMBUSTION RETURN AIR TEMPERATURE MAINTAINED BETWEEN 55 F 13 C AND 80 F 27 C...

Страница 5: ...AL LAWS RULES REGULATIONS OR CUSTOMS IMPROPER INSTALLATION ADJUSTMENT ALTERATION SERVICE OR MAINTENANCE CAN CAUSE INJURY PROPERTY DAMAGE OR DEATH REFER TO THIS MANUAL INSTALLATION AND SERVICE MUST BE...

Страница 6: ...use FIRE PROPERTY DAMAGE PERSONAL INJURY OR DEATH WARNING DO NOT LIFT THE UNIT BY THE HEAT EXCHANGER TUBES DOING SO CAN CRACK THE HEAT EXCHANGER ASSEMBLY AND CAUSE CO2 TO BE RELEASED INTO THE ENVIRONM...

Страница 7: ...DE ADEQUATE VENTILATION AND DO NOT ASSEMBLE NEAR HEAT SOURCE OR AN OPEN FLAME DO NOT SMOKE AVOID SKIN OR EYE CONTACT OBSERVE ALL CAUTIONS AND WARNINGS PRINTED ON MATERIAL CONTAINERS FAILURE TO FOLLOW...

Страница 8: ...RAPES CARPETS AND OTHER HOUSEHOLD ARTICLES CAUTION WARNING HOLES IN THE VENT PIPE OR HEAT EXCHANGER CAN CAUSE TOXIC FUMES TO ENTER THE HOME RESULTING IN CARBON MONOXIDE POISONING OR DEATH THE VENT PIP...

Страница 9: ...ht of eight 8 feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one...

Страница 10: ...B149 is available from CSA INTERNATIONAL 178 Rexdale Blvd Toronto Ontario Canada M9W 1R3 GENERAL INFORMATION FIGURE 1 UPFLOW FURNACE FIGURE 2 DOWNFLOW HORIZONTAL FURNACE ITEM ITEM NO PART NAME NO PART...

Страница 11: ...FUMES AND ODORS INTO THE HOME CAUSING PROPERTY DAMAGE FUMES AND ODORS FROM TOXIC VOLATILE OR FLAMMABLE CHEMICALS AS WELL AS AUTOMOBILE EXHAUST AND CARBON MONOXIDE CO CAN BE DRAWN INTO THE LIVING SPACE...

Страница 12: ...with this furnace a be sure the air passes over the heat exchanger before passing over the cooling coil The cooled air passing over the warm ambient air inside the heat exchanger tubes can cause conde...

Страница 13: ...attic or crawl space installation it may be installed on combustible wood flooring or by using support brackets See Figure 5 5 IMPORTANT If installing in a utility room be sure the door is wide enoug...

Страница 14: ...0 1 2 0 111 2 5 60 17 1 2 16 11 32 15 5 8 2 15 13 25 32 0 0 0 1 2 0 117 3 75 17 1 2 16 11 32 15 5 8 2 15 13 25 32 0 0 0 1 2 0 123 4 75 21 19 27 32 19 1 8 2 18 1 2 17 9 32 0 0 0 1 2 0 123 4 5 90 21 19...

Страница 15: ...16 2 20 1 8 17 3 8 0 0 0 1 2 0 123 90 21 19 11 32 19 3 16 2 20 1 8 17 3 8 0 0 0 1 2 0 148 105 21 19 11 32 19 3 16 2 20 1 8 17 3 8 0 0 0 1 2 0 152 120 24 1 2 23 11 32 22 5 8 2 23 5 8 20 7 8 0 0 0 1 2...

Страница 16: ...0 123 75 21 19 27 32 19 3 16 2 20 1 8 17 3 8 0 0 0 1 2 0 123 90 21 19 27 32 19 3 16 2 20 1 8 17 3 8 0 0 0 1 2 0 148 105 21 19 27 32 19 3 16 2 20 1 8 17 3 8 0 0 0 1 2 0 152 120 24 1 2 23 11 32 22 5 8...

Страница 17: ...ition the unit to minimize long runs of duct or runs of duct with many turns and elbows 2 Open the return air compartment UPFLOW FURNACE A SOLID METAL BASE PLATE MUST BE INSTALLED IN THE FURNACE BOTTO...

Страница 18: ...PART OF THE VENTING SYSTEM THE REQUIREMENT THAT VENT MATERIAL BE CERTIFIED TO ULC S636 DOES NOT APPLY TO INLET AIR PIPING VENTING AND COMBUSTION AIR PIPING WARNING WARNING 4 Connect the furnace to th...

Страница 19: ...er appliances the vent system is likely to be too large to properly vent the remaining attached appliances The following steps should be followed with each appliance remaining connected to the origina...

Страница 20: ...the flue products and are highly corrosive after they condense ALL FURNACE INSTALLATIONS MUST COMPLY WITH THE NATIONAL FUEL GAS CODE AND LOCAL CODES TO PROVIDE ADEQUATE COMBUSTION AND VENTILATION AIR...

Страница 21: ...Area Round Pipe Input Each Opening Size 45 000 11 25 square inches 4 60 000 15 00 square inches 5 75 000 18 75 square inches 5 90 000 22 50 square inches 6 105 000 26 25 square inches 6 120 000 30 00...

Страница 22: ...spaces crawl or attic that freely communicate with the outdoors and shall have a minimum free area of a 1 square inch for each 3 000 BTUH of the total input rating of all equipment located in the enc...

Страница 23: ...um clearances to combustibles are maintained between the PVC pipe and other pipes 5 All vent runs through unconditioned spaces where below freezing temperatures are expected should be insulated with 1...

Страница 24: ...IMPROPER LOCATION OR INSTALLATION CAN CAUSE STRUCTURAL OR EXTERIOR FINISH DAMAGE TO THE BUILDING Non direct venting location requirements are slightly different in some cases than direct venting Insta...

Страница 25: ...25 FIGURE 17 OTHER THAN DIRECT VENT TERMINAL CLEARANCES Natural Gas and Propane Installation Code National Fuel Gas Code Canadian Installations US Installations Canadian Installations US Installations...

Страница 26: ...be used for all furnace inputs as related to the number of elbows required and the termination see shaded area 7 The maximum exposed vent length above the roof line is 30 WARNING Standard Concentric R...

Страница 27: ...wall The standard horizontal intake air termination for all models is a 2 in PVC coupling with a wind deflector vane provided attached Cut a 21 4 in length of 2 in PVC pipe Connect this pipe and anot...

Страница 28: ...C nipple with coupling 6 PVC strap 7 vent template RXGY D03 1 3 in tee with reducer assembly 2 1 2 in PVC 6 in dia trap 3 PVC vane 4 2 in PVC elbow 5 PVC strap 6 vent template RXGY D04 1 21 2 in PVC e...

Страница 29: ...L CONCENTRIC VENT KIT NO RXGY E03A This kit is for vertical horizontal intake air vent runs and may be installed through roofs and sidewalls One 5 diameter hole is required for the installation See Fi...

Страница 30: ...rations in wall To prevent possibility of condensate freeze up or recirculation do not install vent kits one above the other NOTE The vent illustration in Figure 21 can be used for Non direct vent ter...

Страница 31: ...THE LAST 12 INCHES WITH 11 2 PVC PIPE ON 45 000 THROUGH 75 000 BTUH MODELS SEE DETAIL A 6 30 MAXIMUM EXPOSED VENT LENGTH PITCHED ROOF INSTALLATIONS NOTES 1 SUPPORT HORIZONTAL PIPE EVERY FOUR FEET 2 W...

Страница 32: ...32 FIGURE 24 DIRECT VENT TERMINAL CLEARANCES Natural Gas and Propane Installation Code National Fuel Gas Code Canadian Installations US Installations Canadian Installations US Installations...

Страница 33: ...ustion air inlet minimum of 3 feet from the vent of any other gas or fuel burning appliance or clothes dryer to prevent recirculation of the flue gases into the furnace combustion air inlet The only e...

Страница 34: ...IS PERMITTED See Figures 26 and 27 for positioning of the terminations When more than two furnaces are to be vented there must be at least 4 feet between the first two furnaces and the third etc FIGUR...

Страница 35: ...pe fitting extending through the right side of the furnace top cover This opening has a pro tective cap which should be removed just prior to installing the exhaust pipe When 2 in pipe is used con nec...

Страница 36: ...drain or condensate pump IMPORTANT If installing the unit over a finished ceiling or living area be certain to install an auxiliary condensate drain pan under the entire unit extending out under the...

Страница 37: ...E TO FLOOR DRAIN DOWNFLOW UNITS To convert downflow models to left hand drain a kit RXGY H01 must be ordered from the distributor The kit includes a 24 piece of 1 2 black PVC pipe a 2 9 16 length of b...

Страница 38: ...w alternate drain kit Glue one end of the pipe to the elbow in the trap Cut the pipe so that it extends through the alternate drain hole in the left side of the cabinet one inch see Figure 34 Connect...

Страница 39: ...n the parts bag if any clamps are damaged during conversion process NOTE The following steps should take place with the furnace in the horizontal position Refer to Figure 36 for Steps 6 11 5 Locate th...

Страница 40: ...down when a blocked drain is present install a riser which is a minimum of 51 2 If the furnace is installed in an attic crawlspace or other area where freezing temperatures may occur the furnace drai...

Страница 41: ...line directly from the meter to the furnace Consult the local gas company for the location of the manual main shut off valve The gas line and manual gas valve must be adequate in size to prevent undue...

Страница 42: ...ion IMPORTANT ENSURE that the furnace gas control valve not be subjected to high gas line supply pressures DISCONNECT the furnace and its individual shut off valve from the gas supply piping during an...

Страница 43: ...ts that use 10 of water column at the orifice This difference requires a deviation from the NFGC orifice size recommendations The Sea Level input should still be reduced by 4 per thousand ft and the o...

Страница 44: ...the same gas line as the furnace 4 Note or adjust the line gas pressure to give A 5 10 5 w c for natural gas B 11 13 w c for LP gas 5 Shut off the gas at the manual gas valve and remove the U Tube ma...

Страница 45: ...42 MANIFOLD PRESSURE READING FIGURE 43 UPFLOW GROUNDING CONNECTIONS JUNCTION BOX CONDENSATE TRAP CONTROL IS GROUNDED WHEN ATTACHED TO BLOWER LOW VOLTAGE TERMINALS IFC MOUNTING PLATE BLOWER COMPARTMEN...

Страница 46: ...electrical connections be certain that the voltage frequency and phase corresponds to that specified on the furnace rating plate For single furnace application maximum over current protection is 15 a...

Страница 47: ...y and return Furnaces must have same heating and blower capacity Twinning furnaces must operate off the same phase of power It should be noted that both blowers will run simultaneously when there is a...

Страница 48: ...IN CANADA AS AN ALTERNATE TO ADJUSTING THE BURNER ORIFICE SIZE THE MANIFOLD GAS PRESSURE MAY BE ADJUSTED THIS METHOD IS COVERED LATER IN THIS SECTION THIS METHOD OF ADJUSTING MANIFOLD PRESSURE MAY ON...

Страница 49: ...12 600 12 000 11 400 10 800 10 200 9 600 All calculations are performed by using the first three columns of information only Before beginning any calculations determine the individual burner Btu size...

Страница 50: ...W C ALTITUDE INPUT OUTPUT ORIFICE SIZE MANIFOLD PRESSURE 0 2000 45 000 60 000 75 000 90 000 105 000 120 000 40 500 54 000 67 500 81 000 94 500 108 000 1 15mm 10 W C 2001 4500 40 500 54 000 67 500 81 0...

Страница 51: ...DEATH SEQUENCE OF OPERATION UT ELECTRONIC CONTROLS INVESYS CLIMATE CONTROLS UT Electronic Controls Direct Spark Ignition 1 Each time the thermostat contacts close the induced draft blower inducer beg...

Страница 52: ...OR LP GAS HEATING VALUE OF GAS BTU PER CU FT METER 900 1000 1040 1100 2500 LP INPUT SIZE BTU HR CU FT MIN SEC MIN SEC MIN SEC MIN SEC MIN SEC ONE 1 12 1 20 1 23 1 28 3 20 45 000 TEN 12 0 13 20 13 50 1...

Страница 53: ...The difference is the temperature rise 5 Compare the measured temperature rise to the approved temperature rise range listed on the furnace name plate See Figure 48 If the measured temperature rise is...

Страница 54: ...90 750 1520 717 HIGH 2115 998 2050 967 1990 939 1945 917 1900 897 1795 847 1690 795 DOWNFLOW 11 x 7 1 2 LOW 820 387 790 373 760 359 725 342 690 326 650 306 610 288 3 HORIZONTAL MED LO 930 439 890 420...

Страница 55: ...G BLOWER SPEED DISCONNECT THE ELECTRICAL SUPPLY TO THE FURNACE BEFORE ATTEMPTING TO CHANGE THE BLOWER SPEED FAILURE TO DO SO CAN CAUSE ELECTRICAL SHOCK RESULTING IN PERSONAL INJURY OR DEATH The blower...

Страница 56: ...t from filter wash with detergent and water air dry thoroughly and reinstall Keep the filters clean at all times Vacuum dirt from filter wash with detergent and water air dry thoroughly and reinstall...

Страница 57: ...CKET ANGLE FILTER ROD SUPPORT ANGLE FILTER SUPPORT ANGLE SEE ANGLE DETAIL ATTACH WITH SHEET METAL SCREWS 2 REQ D ANGLE DETAIL ROD FILTER SUPPORT ANGLE ASSEMBLY F FILTER ROD SUPPORT ANGLE FILTER SUPPOR...

Страница 58: ...y filters can restrict airflow The motor depends upon sufficient air flowing across and through it to keep from overheating SYSTEM OPERATION INFORMATION Advise The Customer 1 Keep the air filters clea...

Страница 59: ...during ignition trial If yes go to F Did a limit open during ignition trial If yes go to D Check line voltage between HEAT and NEUTRAL on IFC Check wires connections and continuity between IFC and IBM...

Страница 60: ...60 FIGURE 52 FOR MODELS WITH UT ELECTRONIC CONTROLS 1027 200 INTEGRATED FURNACE CONTROL AND DIRECT SPARK IGNITION...

Страница 61: ...61 FIGURE 53 FOR MODELS WITH UT ELECTRONIC CONTROLS 1027 200 INTEGRATED FURNACE CONTROL AND DIRECT SPARK IGNITION...

Страница 62: ...62...

Страница 63: ...63...

Страница 64: ...64 CM 1009...

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