HelioJET™ Model Central
Cleaning C-30
System
HelioJET Cleaning Technologies
• 57 North Street / Suite 120 LeRoy, NY 14482 • Tel 585-768-8710 Fax 585-768-9209
Installation
Operation
Maintenance
M-C030-03
Страница 1: ...HelioJET Model Central Cleaning C 30 System HelioJET Cleaning Technologies 57 North Street Suite 120 LeRoy NY 14482 Tel 585 768 8710 Fax 585 768 9209 Installation Operation Maintenance M C030 03 ...
Страница 2: ...of Contents Important Safety Precautions 3 How it Works 4 5 Installation 6 10 Start up 11 13 Trouble Shooting 14 15 Preventative Maintenance 16 19 Major Components and Spare Parts 20 22 Limited Warranty 23 2 ...
Страница 3: ...ose 3 ALWAYS allow hose a minimum 9 inch bend radius 4 ALWAYS check hose for kinks or abrasions that may develop into a rupture 5 ALWAYS use hardware valves fittings quick disconnects etc which are rated for the maximum discharge pressure at which you could be operating REMEMBER The HelioPAC is a powerful fluid pressure amplifier and condenser which can multiply the inlet pressure several times Fo...
Страница 4: ... This transfer causes a significant increase in the temperature and velocity of the incoming water The HelioPAC converts this velocity to pressure increasing the pressure of the incoming water up to 10 times 4 Liquid Vapor Secondary Inlet Optional Start up Overflow Discharge High Velocity Stream Water Supply Steam Supply Start up Overflow to Drain High Velocity Hot Water Supersonic Steam Flow Velo...
Страница 5: ...3 and the stabilizer pump 4 which sends cold water through the water inlet line to supply the HelioPAC 7 The flowing water closes the flow switch circuit 5 which energizes the air actuated steam valve 6 allowing steam to flow to the HelioPAC where it encounters the incoming water The HelioPAC starts and fills the reserve tank to the desired pressure as set by the pressure switch When the pre set p...
Страница 6: ... from supply mains increase pipe diameters feeding the unit Avoid the use of restrictive devices in piping such as regulators etc Before actually connecting supply lines thoroughly flush them to remove any debris that may plug orifices within the system and impede start up Steam Supply The HelioJET C 30 requires a 1 1 2 dedicated steam supply line Install a manual shut off valve steam strainer pre...
Страница 7: ...rge Line to Plant 2 NPT 10 Thermometer 4 Start up Overflow to Drain 1 1 4 NPT 11 Handwheel Adjustment 5 Electrical Control Box 12 Power Switch 6 Steam Trap 3 8 or 1 2 NPT sold separately 13 High Low Pressure Switch 7 Pressure Reserve Tank 120 Gallon A S M E rated 600 psi MWP Figure 3 10 48 74 7 5 13 1 4 2 12 9 HelioPAC 11 8 3 10 7 6 ...
Страница 8: ...ly The standard C 30 system is wired to accept a 3 phase 460 volt supply This can be modified to customer specification before shipment All internal control wiring and components such as starter overload etc are included in the package Caution Never run a permanent air line to the reserve tank always disconnect after charging High Pressure Discharge Piping To supply pressurized hot water to spray ...
Страница 9: ...Steam Probe Drwg D00350 Three Phase 460V Alarm Light Condensate Indicator 8 6 2 4 7 1 3 5 High Probe Reference Probe Ground Tank if metallic may be used instead of reference probe Solid State Relay Module 9 10 11 Steam Probe Relay Push to Test 1 1 2 6 7 2B Pressure Switch Discharge Solenoid Water Solenoid Steam Solenoid Flow Switch Main Switch 9 9 9 3 4 5 1 ...
Страница 10: ... Air Supply Valve 9 Foaming Nozzle 10 S 10 Spray Gun up to 8 GPM 11 1 2 Hose Swivel 12 3 4 Quick Disconnect Fem 13 3 4 Quick Disconect Male 14 3 4 Foam Hose 15 1 2 Spray Hose 16 3 4 X 1 2 Bushing 17 Detergent Pick up Tube Note Items 12 and 13 are optional and serve to make the spray gun and hose mobile 17 16 14 15 S 10 Spray Gun Typical Hot Foam Sanitize Installation and Rinse Station 10 Figure 4 ...
Страница 11: ...ave located these two components you may begin the calibration and start up procedure Please do not arbitrarily make adjustments Follow proper procedures as covered in the initial calibration and start up section below Initial Calibration and Start up Before attempting to start this system be sure it has been installed in accordance with all previous instructions and that the proper procedures hav...
Страница 12: ...on and start up only Once the handwheel and pressure switch have been adjusted it is only necessary to follow the routine start up and shut down procedure described below During times of clean up the HelioJET can be left on It will cycle on and off as pressurized hot water is used for clean up purposes If the system is to be turned off until the next clean up period follow these routine start up a...
Страница 13: ...ter Tank Air Charge Valve Steam In To Spray Stations 2 Discharge Ball Valve System On Off Switch Start Up Overflow Initial Calibration Start up High low Pressure Switch Figure 5 High Setting upper dial Low Setting lower dial C 30 System Figure 6 Power Switch Discharge Pressure Gauge Discharge Thermometer Start Up Vacuum Gauge Set at 10 vacuum Start Up Overflow Drain Air Actuated Steam Valve Steam ...
Страница 14: ...If the flow switch does not function properly it may prevent the opening of the steam valve Refer to page 15 Flow Switch Maintenance in the Preventative Maintenance section of this manual Problem I turned the power switch off while the system was in the midst of a cycle building pressure in the reserve tank When I turned it on again it started to overflow and would not stop Solution Reduce the pre...
Страница 15: ...piping routed overhead It should be at a declining level to the drain for proper start up D Is start up overflow line at least 1 1 4 in diameter and completely free from obstructions Never plug restrict or valve off the overflow E Inspect the internal condition of the overflow check valve If check valve seat is lodged or damaged it can obstruct the overflow line This may prevent start up disturb t...
Страница 16: ...ir actuated steam valve When water supply to the HelioJET is adequate the flowing water lifts the metering disc which raises the magnet The magnet completes the circuit allowing power to the steam valve If the flow switch does not function properly it will affect steam valve operation Inspect the magnet and other components to be sure they are intact Body Housing Bonnet Assembly Flow Switch 5 1 2 ...
Страница 17: ...noid Does air continuously leak from the solenoid even when the system is not running If so replace the solenoid Air Actuated Steam Valve 1 2 3 4 Valve Body Actuator Head Assembly Steam out Steam in Steam Valve Part Components Number Complete Valve Assembly S AVP 1 1 2 01 Actuator Head Assembly ACT 12 Pilot Assembly S PV 01 1 Conduit Plug CP 01 2 Solenoid SOL 01 3 Adapter ADA 01 4 Valve Seat 17 RK...
Страница 18: ...psi If it is less you may have lost some of the charge If no air discharges from the gun at all the air cushion has been depleted and it must be replenished B Excessive noise can also be caused by a faulty overflow check valve If the overflow check valve does not seat properly it can actually cause excessive air intake through the start up overflow line This can result in increased noise level If ...
Страница 19: ...he air cushion in the reserve tank may become depleted A reduction in air intake as a result of low vacuum is usually accompanied by an increase in noise B Plugged Air Intake The air nozzle and air check valve must be clean and open in order for the HelioJET to properly draw in air from the atmosphere To check whether or not the air intake is clean and open for free air flow be sure the start up v...
Страница 20: ...ber 1 Handwheel 200189 375 2 Dowel Pin 615008 3 Shaft 100135 4 O Ring 611002 5 Plug 200469 6 O Ring 611024 7 Bracket 100122 121 8 Water Jet 200434 XXX 9 Dowel Pin 615004 10 O Ring 611019 11 Body 400051 12 O Ring 611041 13 Mixing Chamber 100134 14 Amplifier 100137 15 O Ring 611042 16 O Ring 611043 17 Manifold 300101 18 Lockwasher 6 613001 19 Screw 6 612023 20 Hex Nut 614011 21 Lockwasher 613008 22 ...
Страница 21: ...HelioJET Major Components C 30 21 8 7 6 4 3 2 5 1 19 17 18 14 13 12 11 10 9 26 27 20 21 23 24 22 28 25 15 Front View Rear View 16 ...
Страница 22: ...ower Switch 629091 15 Air Check Valve CV 1 4 03 16 Air Nozzle 100054 0016 17 Quick Disconnect Nipple steam valve air supply 631001 18 Air Actuated Steam Valve S AVP 1 1 2 01 19 Start up Vacuum Gauge 620037 20 Tank Check Valve 1 CV 1 02 21 Tank Check Valve 2 CV 1 02 22 Tank Air Charge Valve BV 1 4 01 23 Safety Relief Valve RV 600 04 24 Quick Disconnect Nipple tank air charge 631001 25 Quick Disconn...
Страница 23: ...ructions To obtain service under this warranty the defective product must be returned to HCT s factory in LeRoy New York together with proof of purchase failure date and supporting installation data Any defective products to be returned to the factory must be sent freight prepaid documentation to support the warranty claim and or a Return Material Authorization must be included if so instructed HE...
Страница 24: ...57 North Street Suite 120 LeRoy NY 14482 Tel 585 768 8710 ...
