HelioJET™
Model
Central
Cleaning
C-15
System
Installation
Operation
Maintenance
HelioJET Cleaning Technologies
• 57 North Street / Suite 120 LeRoy, NY 14482 • Tel 585-768-8710 Fax 585-768-9209
M-C015-01
Страница 1: ...HelioJET Model Central Cleaning C 15 System Installation Operation Maintenance HelioJET Cleaning Technologies 57 North Street Suite 120 LeRoy NY 14482 Tel 585 768 8710 Fax 585 768 9209 M C015 01 ...
Страница 2: ...e of Contents Important Safety Precautions 3 How it Works 4 5 Installation 6 9 Start up 10 12 Trouble Shooting 13 14 Preventative Maintenance 15 18 Major Components and Spare Parts 19 21 Limited Warranty 22 ...
Страница 3: ...ALWAYS allow hose a minimum 9 inch bend radius 4 ALWAYS check hoses for kinks or abrasions that may develop into a rupture 5 ALWAYS use hardware valves fittings quick disconnects etc which are rated for the maximum discharge pressure at which you could be operating REMEMBER The HelioPAC is a powerful fluid pressure amplifier and condenser which can multiply the inlet pressure several times For exa...
Страница 4: ... This transfer causes a significant increase in the temperature and velocity of the incoming water The HelioPAC converts this velocity to pressure increasing the pressure of the incoming water up to 10 times 4 Liquid Vapor Secondary Inlet Optional Start up Overflow Discharge High Velocity Stream Water Supply Steam Supply Start up overflow to Drain High Velocity Hot Water Supersonic Steam Flow Velo...
Страница 5: ...and the stabilizer pump 4 which sends cold water through the water inlet line to supply the HelioPAC 5 The flowing water closes the flow switch circuit 6 which energizes the air actuated steam valve 7 allowing steam to flow to the HelioPAC where it encounters the incoming water The HelioPAC starts and fills the reserve tank to the desired pressure as set by the pressure switch When the pre set pre...
Страница 6: ...o the water and steam source and never undersize piping If the HelioJET must be located a considerable distance from supply mains increase pipe diameters feeding the unit Avoid the use of restrictive devices in piping such as regulators etc Before actually connecting supply lines thoroughly flush them to remove any debris that may plug orifices within the system Steam Supply The HelioJET C 15 requ...
Страница 7: ...1 3 4 2 C 15 Central System ...
Страница 8: ... 1 1 4 NPT 10 Operating Pressure Gauge 4 Steam Trap 3 8 or 1 2 NPT sold separately 11 Power Switch 5 Steam Supply Pressure Gauge 12 Pressure Reserve Tank 6 Start up Vacuum Gauge 13 Electrical Control Box 7 Discharge Line to Plant 2 NPT 14 High Low Pressure Switch Figure 3 Optional Booster Pump Kit 1 3 7 2 13 13 4 12 10 6 9 8 11 14 5 48 40 ...
Страница 9: ...xtended to a safe drainage location High Pressure Discharge Piping To supply pressurized hot water to spray gun stations or other cleaning equipment in your facility connect high pressure piping to the discharge ball valve 2 located at the rear of the pressure reserve tank pg 20 item 2 Use 2 discharge pipe for the riser and main line that feeds the plant Piping to Spray Drops If your spray station...
Страница 10: ...Close for Liquid Injector to Pick up 6 Foam Valve 7 CPS Hot Foamer 8 Air Supply Valve 9 Foaming Nozzle 10 G 7 Spray Gun up to 8 GPM 11 1 2 Hose Swivel 12 3 4 Quick Disconnect Fem 13 3 4 Quick Disconect Male 14 3 4 Foam Hose 15 1 2 Spray Hose 16 3 4 X 1 2 Bushing 17 Detergent Pick up Tube Note Items 12 and 13 are optional and serve to make the spray gun and hose mobile 9 17 16 14 15 Figure 4 3 4 or...
Страница 11: ...ay begin the calibration and start up procedure Please do not arbitrarily make adjustments Follow proper procedures as covered in the initial calibration and start up section below Initial Calibration and Start up Before attempting to start this system be sure it has been installed in accordance with all previous instructions and that the proper procedures have been followed If you have any questi...
Страница 12: ... start up only Once the handwheel and pressure switch have been adjusted it is only necessary to follow the routine start up and shut down procedure described below During times of clean up the HelioJET should be left on It will cycle on and off as pressurized hot water is used for clean up purposes If the system is to be turned off until the next clean up period follow these routine start up and ...
Страница 13: ...r Tank Air Charge Valve Steam In To Spray Stations 2 Discharge Ball Valve System On Off Switch Start Up Overflow Initial Calibration and Start up High low Pressure Switch Figure 5 High Setting upper dial Low Setting lower dial Figure 6 Power Switch Discharge Pressure Gauge Discharge Thermometer Start Up Vacuum Gauge Set at 10 vacuum Start Up Overflow Drain Air Actuated Steam Valve Steam Supply Han...
Страница 14: ... flow switch will not allow the steam valve to open If your water pressure is less than 25 psi or unstable this may be your problem and you may need a C 15 booster pump kit C Your flow switch may also be in need of maintenance For flow switch maintenance refer to page 15 in the Preventative Maintenance section of this manual Problem I turned the power switch off while the system was in the midst o...
Страница 15: ...obstructions Never plug restrict or valve off the overflow E Inspect the internal condition of the overflow check valve If check valve seat is lodged or damaged it can obstruct the overflow line This may prevent start up disturb the vacuum reading or cause the unit to continuosly overflow water and or steam vapor See page 20 item 11 F Is steam pressure at least 75 psi Perhaps it is at the boiler b...
Страница 16: ...he air actuated steam valve When water supply to the HelioJET is adequate the flowing water lifts the metering disc which raises the magnet The magnet completes a circuit allowing power to the steam valve If the flow switch does not function properly it will affect steam valve operation Inspect the magnet and other components to be sure they are intact Body Housing Bonnet Assembly Flow Switch 5 1 ...
Страница 17: ...art up Vacuum Reading Is the start up vacuum gauge working consistently pg 20 item 18 when the HelioJET is running If not inspect the condition of Air Actuated Steam Valve 1 2 3 4 Valve Body Actuator Head Assembly Steam out Steam in Steam Valve Part Components Number Complete Valve Assembly S AVP 1 1 4 02 Actuator Head Assembly ACT 01 Pilot Assembly S PV 01 1 Conduit Plug CP 01 2 Solenoid SOL 01 3...
Страница 18: ... read the same pressure as the original charge most likely 60 120 psi If it is less you may have lost some of the charge If no air discharges from the gun at all the air cushion has been depleted and it must be replenished 17 B Excessive noise can also be caused by a faulty overflow check valve If the overflow check valve does not seat properly it can actually cause excessive air intake through th...
Страница 19: ...e air cushion in the reserve tank may become depleted A reduction in air intake as a result of low vacuum is usually accompanied by an increase in noise B Plugged Air Intake The air nozzle and air check valve must be clean and open in order for the HelioJET to properly draw in air from the atmosphere To check whether or not the air intake is clean and open for free air flow be sure the start up va...
Страница 20: ...artment Dial 1 800 444 3546 Please have your equipment model and serial number ready for our technician 19 Item Description Part Number 1 Handwheel 200189 375 2 Dowel Pin 615008 3 Shaft 200289 4 O Ring 611002 5 Plug 200291 6 O Ring 611025 7 Dowel Pin 615010 8 Waterjet 200290 XXX 9 O Ring 611026 10 Body 400028 11 Hex Nut 614011 12 Lockwasher 613008 13 Screw 612028 14 O Ring 611006 15 Mixing Chamber...
Страница 21: ...HelioJET Major Components C 15 17 11 15 13 1 2 3 4 5 6 7 8 9 10 12 18 21 20 19 14 16 28 26 27 25 23 22 24 29 30 31 32 Note Items 29 30 31 and 32 are not shown see page 7 for view of these items 11 11 ...
Страница 22: ...ated Steam Valve S AVP 1 1 4 02 17 Vacuum Tube 632001 18 Start up Vacuum Gauge 620037 19 Booster Electrical Enclosure 648004 20 Booster Pump 643033 21 Pump Stand 300096 22 Tank Check Valve One CV 3 4 03 23 Tank Check Valve Two CV 3 4 03 24 Discharge Hose 632054 002 25 Tank Air Charge Valve BV 1 4 01 26 Safety Relief Valve RV 450 04 27 Quick Disconnect Nipple tank air charge 631001 28 Quick Disconn...
Страница 23: ...ns To obtain service under this warranty the defective product must be returned to HCT s factory in LeRoy New York together with proof of purchase failure date and supporting installation data Any defective products to be returned to the factory must be sent freight prepaid documentation to support the warranty claim and or a Return Material Authorization must be included if so instructed HELIOJET...
Страница 24: ...57 North Street Suite 120 Le Roy NY 14482 Tel 585 768 8710 Fax 585 768 9209 ...
