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SKU 93747

For technical questions, please call 1-800-444-3353.

and Nylon Nuts (H) at the front portion.  Use the Hex Bolts (E) and Nylon Nuts (B)
for the rear portion.  Then, repeat this procedure for the remaining Leaf Spring.
(See Figure B.)

3.

Place the Axle (10) on the Leaf Springs (20) with the grease fitting hole at each
end of the Axle facing 

downward away from the Springs.  Center the Axle (10)

and place two U-Bolts (19) over each end of the Axle and through each Spring
Plate (18).  Then secure the Axle to the Leaf Springs, using the Flat Washers (C)
and Nylon Nuts (B).  (See Figure B.)

4.

IMPORTANT:  Whenever a Hub (26) on a new Trailer requires assembly (or if a
Hub is disassembled for maintenance) the following procedures MUST be fol-
lowed:

A. Using a suitable solvent, thoroughly clean the Hub Set (26), Outer Bearings

(27), Castle Nut (28), Dust Cap (29), and the rest of the parts of the Hub As-
sembly of all grease, dirt, metal shavings, and all other foreign objects.  These
parts must be cleaned, even if they are new or appear to be clean.
(See Figure B.)

B. Allow all parts to dry completely.

C. Make sure your hands are clean and the bearing packer (not included) is

clean.

D. Place fresh, clean bearing grease in the bearing packer.

E. With the grease-filled bearing packer in one hand and the Outer Bearing (27)

in the other, press the Bearing into the grease, forcing the grease inside the
slots in the Bearing. Continue doing this until every slot in the Bearing is
completely full of grease.  (See Figure B.)

F. Finish assembling the Hub Assembly as explained below, making sure not to

get dirt or debris on any part of the assembly.

5.

Carefully slide the Hub Sets (26) over the spindles at each end of the Axle (10).
Insert the Outer Bearings (27) and Flat Washers (U) on the spindles.  Screw a
Castle Nut (28) tightly onto each spindle.  Then back the Castle Nut off slightly so
that the Hubs can just move freely.  (See Figure B.)

6.

Insert a Cotter Pin (T) through the Castle Nut (28) and hole at the end of each
spindle, and spread the Cotter Pins.  (See Figure B.)

7.

Fill the Dust Caps (29) with bearing grease.  Then, press each Dust Cap onto the
Hub Sets (26).  (See Figure B.)

8.

Install a Grease Fitting (R) into each hole located at the ends of the Axle (10).
(See Figure B.)

Содержание 93747

Страница 1: ...UCTIONS BEFORE USE WARNING IMPORTANT INFORMATION This trailer s Hitch Coupler MUST be properly secured to the hitch ball of the towing vehicle After assembly and attachment pull up and down on the Hit...

Страница 2: ...ill need this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures parts list and assembly diagram Keep your invoice with this manual Write...

Страница 3: ...ely Do not wear loose clothing or jewelry as they can become caught in moving parts Wear a protective hair covering to prevent long hair from becom ing caught in moving parts If wearing a long sleeve...

Страница 4: ...ched to the towing vehicle with the same length for each side Do not allow the Safety Chain to drag on the ground 3 Maintain this product with care Keep this product clean and dry for better and safer...

Страница 5: ...ical current 10 Whenever possible park the Trailer on a flat level paved surface and chock bothTires to keep the Trailer from accidently moving 11 CAUTION Care must be taken when backing up theTrailer...

Страница 6: ...ate Department of Motor Vehicles for information and guidance on registering licensing and titling the Trailer 15 WARNING The warnings precautions and instructions discussed in this manual cannot cove...

Страница 7: ...Washers C and Nylon Nuts B as shown in the illustration See Figure A 4 Attach the shorter Front Spring Hanger 7 and longer Rear Spring Hanger 8 to the bottom of the Left Side Rail 1L and Right Side Ra...

Страница 8: ...r to be clean See Figure B B Allow all parts to dry completely C Make sure your hands are clean and the bearing packer not included is clean D Place fresh clean bearing grease in the bearing packer E...

Страница 9: ...e Tow Bars with three square holes must be facing toward the front of the Trailer Secure the Tow Bars using the Hex Bolts A Flat Washers C and Nylon Nuts B as shown in the illustration See Figure C 2...

Страница 10: ...using the Carriage Bolts F Flat Washers C and Nylon Nuts B See Figure D 4 Locate the center link in the Safety Chain 17 Attach the Chain to the bottom of the Coupler Base 15 by inserting a Carriage Bo...

Страница 11: ...the Left Side Rail 1L using the Hex Bolts O Flat Washers C and Nylon Nuts B See Figure E next page 2 Attach a Fender Bracket 31 with a Hole Spacer 9 in front of the Axle 10 on the Right Side Rail 1R u...

Страница 12: ...and Right Side Rail 1R using the Hex Bolts A Flat Washers C and Nylon Nuts B See Figure F next page 2 Attach the License Plate Bracket 13 with the Left Tail Light 21 to the Left Side Rail 1L using the...

Страница 13: ...ocated at the front end of the Left Side Rail 1L Then attach the Side Running Light to the Left Side Rail using the Self Tapping Screw S See Figure F 5 Run the Wire Lead of the remaining Side Running...

Страница 14: ...vehicle s Connector Plug near the Trailer s Coupler 14 and lay out the Trailer s Wiring Harness wires See Figure G 3 Connect the Brown Wire to the vehicle s Left Tail Light by stripping wrapping and t...

Страница 15: ...the Clips provided See Figure G Circle D 10 Connect the Wire Lead from the Side Running Light 25 on each side of the Trailer to the Brown Wire of the Wiring Harness using a Wire Connector See Figure...

Страница 16: ...itional Holes through the ramp or structure of theTrailer Additional holes may weaken the structure of the Ramp potentially causing it to fail 3 Secure the two pieces of plywood to the front and rear...

Страница 17: ...railer and align the mounting holes in the vertical supports on the Rack assembly with the mounting holes located on the outer edges of the Trailer frame Then secure the Rack assembly to the Trailer f...

Страница 18: ...Bracket 5 Secure the Hex Bolts 6 to the rear Cross Member using the Nylon Nuts C See Figure K 4 Raise the Ramp assembly all the way up Insert a Lock Pin 7 through the side bracket on each side of the...

Страница 19: ...NJURY or DEATH 1 Only use a 2 Ball Hitch not included on the towing vehicle See Figure L 2 NOTE To reduce friction between the 2 Ball Hitch andTrailer Coupler 14 apply a layer of heavy grease over the...

Страница 20: ...r and to the towing vehicle 10 When towing the Trailer over long distances stop and check the tightness of all connections Side Running Lights 25 and Tail Lights 21 22 at least every 100 miles 11 Carr...

Страница 21: ...r use 2 CAUTION All maintenance service or repairs listed in this manual are only to be attempted by a qualified service technician E L U D E H C S E C N A N E T N I A M r e l p u o C r e l p u o c f...

Страница 22: ...x 7 8 Carri age Bolt 20 12 Ti re Wheel Assy 2 G 9 16 x 3 1 4 H ex Bolt 2 13 Lic ense Plat e Brac k et 1 H 9 16 Nylon Nut 2 14 Coupl er 1 I 1 2 x 3 3 4 Hex Bolt 2 15 Coupl er Base 1 J 1 2 x 1 Hex Bolt...

Страница 23: ...ront Left Side Rack 1 B 3 8 Flat Washer 24 3RR Rear Right Side Rac k 1 C 3 8 Nylon Nut 26 3RL Rear Lef t Side Rail 1 D 5 16 x 3 Hex Bolt 8 4R Ri ght Side Ram p 1 E 5 16 Fl at Washer 8 4L Left Si de Ra...

Страница 24: ...OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase...

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