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Item 90154 

        

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9.  With the Trailer in its folded position, attach the 

Spring Hanger (12L) to the Front Left Side Rail (1FL), 

using 3/8″ x 1″ Bolts (B) and 3/8″ Lock Nuts (G).  

Attach the Spring Hanger (12R) to the 

Front Right Side

 

Rail (1FR), using 3/8″ x 1″ Bolts (B) 

and 3/8″ Lock Nuts (G).  

(See Figure F.)

10. Attach the Caster Base (30L) to the 

Spring Hanger (12L), using 3/8″ x 1″ Bolts (B) 

and 3/8″ Lock Nuts (G).

11.  Attach the Caster Base (30R) to the 

Spring Hanger (12R), using 3/8″ x 1″ Bolts (A) 

and 3/8″ Lock Nuts (G).

12. Attach the Casters (13) to the 

two Caster Bases (30L, 30R), 

using M12 Lock Nuts (U).

Left casters

Right casters

Figure F:  caster Assembly

13. Attach the two Fender Supports (23) to the 

two Caster Bases (30L, 30R), using the 3/8″ Bolts (A) 

and 3/8″ Lock Nuts (G).   

Then attach the two Fenders (22) to the 

two Fender Supports, using the 3/8″ Bolts (A) 

and 3/8″ Lock Nuts (G).  

(See Figure G.)

14. Attach the two Springs (15) to the 

two Caster Bases (30L, 30R), using 

9/16″ x 3‑1/4″ Bolts (E) and 9/16″ Nuts (I).  

Leave these Bolts loose for now to 

allow proper assembly in the next steps.  

Insert a Cotter Pin (P) through the holes in the 

end of the Bolts and spread the Cotter Pins.

15. Align the guide pin at end of axles through the 

Springs (15).  Position the two Spring Plates (14) 

under the two Springs.  Axle guide pins must be 

located in the center hole of the Spring Plates (14).

16. On each end of the Axle, insert two U-Bolts (17) 

downward over the Axle and through the 

mounting holes in each of the two Spring Plates.  

Adjust the Spring Plates slightly to 

allow the holes to line up.

17. Then secure the Axle and Spring assemblies, 

using 3/8″ Spring Washers (L) and 

3/8″ Lock Nuts (G).  After doing this, tighten the 

Bolts (E) and Nuts (I) left loose in step 14.

Figure G:  Spring Assembly

Содержание 90154

Страница 1: ......

Страница 2: ...l to avoid possible injury or death Indicates a hazardous situation which if not avoided will result in death or serious injury Indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a hazardous situation which if not avoided could result in minor or moderate injury Addresses practices not related to personal injury VDC Volts Direct Current A Amperes...

Страница 3: ...s Wearing safety work shoes is recommended 2 Do not setup or use this Trailer if under the influence of alcohol or drugs Read warning labels on prescriptions to determine if your judgement or reflexes are impaired while taking drugs If there is any doubt do not attempt to use this Trailer 3 Stay alert Watch what you are doing at all times Use common sense Do not setup or use this Trailer when you ...

Страница 4: ...Handling 1 Use the driving gear that the towing vehicle manufacturer recommends for towing 2 Drive at moderate speeds This will place less strain on your tow vehicle and trailer Trailer instability sway is more likely to occur as speed increases Do not exceed 45 miles per hour when towing the Trailer 3 Avoid sudden stops and starts that can cause skidding sliding or jackknifing 4 Avoid sudden stee...

Страница 5: ...o make sure your vehicle does not become locked in Park because of extra load on the transmission 4 Before uncoupling a trailer a Place blocks at the front and rear of the trailer tires to ensure that the trailer does not roll away when the coupling is released b An unbalanced load may cause the tongue to suddenly rotate upward therefore before uncoupling place jack stands under the rear of the tr...

Страница 6: ...3 4 Bolts A 3 8 Lock Nuts G and also the 3 8 x 1 Bolts B and 3 8 Lock Nuts G See Figure A TO CENTER OF TRAILER FRONT OF TRAILER Figure A Front Bed Rail Assembly 2 Attach the Left Connecting Rail 3L and the Right Connecting Rail 3R to the Front Left Side Rail 1FL and Front Right Side Rail 1FR using the 9 16 Bolts E 9 16 Nuts I and 1 8 Cotter Pins P 3 Insert the L Latches 9 through the Left Connecti...

Страница 7: ...1R and two Stake Clamps 25 Assemble the parts using the 3 8 x 3 4 Bolts A 3 8 Lock Nuts G and also the 3 8 x 1 Bolts B and 3 8 Lock Nuts G See Figure C REAR OF TRAILER TO CENTER OF TRAILER Figure C Rear Bed Rail Assembly 7 Assemble the front portion and the rear portion of the Trailer using the 3 8 x 3 4 Bolts A 3 8 Lock Nuts G Figure D Assembling Front and Rear Beds 8 Then fold the Trailer with a...

Страница 8: ...A and 3 8 Lock Nuts G Then attach the two Fenders 22 to the two Fender Supports using the 3 8 Bolts A and 3 8 Lock Nuts G See Figure G 14 Attach the two Springs 15 to the two Caster Bases 30L 30R using 9 16 x 3 1 4 Bolts E and 9 16 Nuts I Leave these Bolts loose for now to allow proper assembly in the next steps Insert a Cotter Pin P through the holes in the end of the Bolts and spread the Cotter ...

Страница 9: ...aring packer not included is also thoroughly clean d Place fresh clean bearing grease in the packer e With the grease filled bearing packer in one hand and the bearing in the other press the bearing into the grease forcing the grease inside the slots in the bearing Continue doing this until every slot in the bearing is completely full of grease f Finish assembling the hub wheel assembly being care...

Страница 10: ...the remaining two Stake Clamps and the Rear Cross Member 2B 27 Remove the Lens from a Side Running Light 24 Insert the Wire Lead of the Side Running Light through the center hole of the Front Left Side Rail 1FL Attach the Side Running Light to the Front Left Side Rail using the Screws R Then reattach the Lens to the Side Running Light Repeat this Step for the remaining Side Running Light and the F...

Страница 11: ...he Brown Wire on each side of the Trailer Then insert Wire Clips along the entire length of the Side Rails of the Trailer to hold down the Wiring Harness 34 Run the Yellow Brown Wires to the Left Tail Light 28L Strip the ends of the Wires about 3 4 Connect the Yellow Wire to the Red Wire of the Left Tail Light Then connect the Brown Wire to the two Black Wires of the Left Tail Light 35 Run the Gre...

Страница 12: ... lead Wired same as left side KEY COLOR CODES Brown Tail and side marker lights Green Right directional and stop light Yellow Left directional and stop light White Ground to trailer frame Indicates wire nut connection Left light Yellow lead Brown Yellow Yellow Green Brown Figure K Wiring Diagram Note Some trailer tail lights will have two leads instead of three They connect to the harness leads th...

Страница 13: ... 8 Flat Washers not included d Qty 24 30 3 8 Spring Washers not included e Qty 24 30 3 8 Nuts not included 1 Drill 3 8 mounting holes as shown in Figure L 2 Use 3 8 Cross Head Bolts 3 8 Flat Washers 3 8 Spring Washers and 3 8 Nuts to secure the Plywood bed to the Trailer frame 48 48 48 48 9 29 9 29 13 96 14 35 8 9 0 75 4 37 4 37 13 96 13 96 4 37 4 37 18 9 18 9 18 9 18 9 9 29 3 8 CROSS HEAD BOLT 3 ...

Страница 14: ... Qty 8 3 8 x 2 3 8 Bolt not included g Qty 48 3 8 x 2 3 8 Bolt not included h Qty 72 3 8 Spring Washer not included i Qty 112 3 8 Flat Washer not included j Qty 72 3 8 Nut not included 1 Cut the Stakes Front End Rails Back End Rails and Side rails to the sizes indicated in Figure M and drill 3 8 diameter mounting holes where shown FIGURE L 3 8 DIAMETER 2 1 6 0 75 0 7 5 3 8 DIAMETER 1 25 1 25 2 2 0...

Страница 15: ...ke Clamps 25 of the Trailer using 3 8 x 2 3 8 Bolts 3 8 Spring Washers and 3 8 Nuts 5 Attach the Connecting Plates to the Side Rails and Front End Back End Rails using 3 8 x 1 3 4 Cross Head Bolts and 3 8 Nuts NOTE For quick folding purposes you may not want to bolt down the Stakes permanently to the Stake Clamps 25 of the Trailer 3 8 NUT 3 8 SPRING WASHER 3 8 FLAT WASHER 3 8 X 1 3 4 CROSS HEAD BO...

Страница 16: ...r equipment that connect the trailer and the tow vehicle are properly secured and adjusted 4 Make sure wiring is properly connected not touching the road but loose enough to make turns without disconnecting or damaging the wires 5 Make sure all running lights brake lights turn signals and hazard lights are working 6 Check that all items are securely fastened on and in the trailer 7 Be sure the tra...

Страница 17: ... Nut retaining plate holding the Adjusting Nut in place needs to be pressed back while the Nut is tightened After Nut is tightened the retaining plate needs to fit in place against the flats of the Nut to prevent it from moving This adjustment should be done by 2 people If the Adjusting Nut is too tight the Handle will not lock 6 After the Adjusting Nut is properly adjusted pull back on the Trigge...

Страница 18: ...rated to carry Maximum loaded vehicle weight means the sum of a Curb weight b Accessory weight c Vehicle capacity weight and d Production options weight Maximum tire width means the greater of either the linear distance between the exterior edges of the carcass or the linear distance between the exterior edges of the tread both being measured parallel to the rolling axis of the tire Normal occupan...

Страница 19: ...re the plant code where it was manufactured and the last four numbers represent the week and year that the tire was built For example the numbers 2107 mean the 21st week of 2007 Any other numbers used are marketing codes used at the manufacturer s discretion This information is used to contact consumers if a tire defect requires a recall Maximum Load Rating This number indicates the maximum load i...

Страница 20: ... In general the greater the number of plies the more weight a tire can support Tire manufacturers also must indicate the materials in the tire which include steel nylon polyester and others Maximum Permissible Inflation Pressure This number is the greatest amount of air pressure that should ever be put in the tire under normal driving conditions Tire Inflation and Load Limit Tire and Loading Infor...

Страница 21: ... not been driven for at least three hours slowly release air by gently pressing on the tire valve stem with the edge of your tire gauge until you get to the correct pressure If the vehicle has been driven within the past three hours and the tire pressure is too high on any tires then recheck the pressure once the tires have been allowed to sit motionless for at least three hours 4 If the tire pres...

Страница 22: ...ils see that document 1 This Trailer is not a toy Do not allow children to play on or near this item 2 Take time to practice before driving on main roads 3 Never allow anyone to ride in or on the trailer 4 Do not transport animals in this trailer General Handling 1 Use the driving gear that the towing vehicle manufacturer recommends for towing 2 Drive at moderate speeds This will place less strain...

Страница 23: ...may need when backing up have someone outside at the rear of the trailer to guide you whenever possible 4 Use slight movements of the steering wheel to adjust direction Exaggerated movements will cause greater movement of the trailer 5 If you have difficulty pull forward and realign the tow vehicle and trailer and start again Parking 1 Try to avoid parking on grades 2 If possible have someone outs...

Страница 24: ...lowouts or other tire failure 3 Overinflation causes premature tire wear and affects the handling characteristics of the tow vehicle or trailer Wheel Bearings 1 EVERY 2 000 TO 3 000 MILES OF USE lubricate the Hub Assemblies with a heavy weight bearing grease follow Bearing Packing Instructions on page 9 2 After each Hub Assembly is reassembled tighten the Castle Nut until the wheel starts spinning...

Страница 25: ... chocks and carefully tilt the Trailer onto its Casters 13 When tilting the Trailer always apply pressure on the middle section where the rear and front section are secured together Trying to maneuver the Trailer vertically by handling the front connecting Rails 3L 3R can make the Trailer unstable CAUTION While tilting and transporting the Trailer frequently inspect the Casters if the Casters are ...

Страница 26: ...de Rail 1 1FR Front Right Side Rail 1 1RL Rear Left Side Rail 1 1RR Rear Right Side Rail 1 2A Cross Member 1 2B Cross Member 5 3L Left Connecting Rail 1 3R Right Connecting Rail 1 4 Spare Tire Bar 1 5 T Plate 1 6 Coupler Base 1 7 Hitch Coupler 1 8 Safety Chain 1 9 L Latch 2 10 Hinge Plate 2 11L Left Hinge Plate 1 11R Right Hinge Plate 1 12L Spring Hanger 1 12R Spring Hanger 1 13 Caster 4 14 Spring...

Страница 27: ...ation Maintenance Assembly Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts Assembly Diagram ...

Страница 28: ...ship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent sp...

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