④
③
②
①
w
2012-07-09
2
3
5
4
① ② ③ ④
09 99 000 0110 / 99.00
GB
Instructions for use
GB
GB
HARTING Crimp Tool
09 99 000 0110
HARTING Electric GmbH & Co. KG
Wilhelm-Harting-Straße 1
D-32339 Espelkamp
Phone: +49 5772 47-97100
Fax: +49 5772 47-495
Internet: www.HARTING.com
E-Mail: [email protected]
GB
GB
GB
All data is given in good faith and is correct at the time of printing
HARTING reserves the right to modify the designs.
The HARTING Crimp tool 09 99 000 0110 is designed to crimp solid
turned HARTING Han D
®
, Han E
®
, Han
®
C and Han-
Yellock
®
male and
female contacts, wire gauge 0.14 - 4 mm² (AWG 26 - AWG 12).
The crimp tool is equipped with a mounted multi-functional locator.
By turning the locator the specified Han
®
contact can be chosen.
Series
Wire gauge
(mm²)
Wire gauge
(AWG)
Stripping
length (mm)
Han D
®
0.14 - 1.5
AWG 26 - 16
8.0
Han E
®
0.5 - 2.5
AWG 20 - 14
7.5
Han
®
C
1.5 - 4.0
AWG 16 - 12
9.5
Han-
Yellock
®
0.5 - 2.5
AWG 20 - 14
6.5
Identification
Part Number
Identification Crimp
profile in mm²
Manufacturing code
Unlocking Screw
①
0.14 -1 mm² (AWG 26 - 18) Han D
®
, Han
E
®
, Han-
Yellock
®
②
1.5 mm² (AWG 16)
Han D
®
, Han
E
®
, Han
®
C, Han-
Yellock
®
③
2.5 mm² (AWG 14)
Han
E
®
, Han
®
C, Han-
Yellock
®
④
4.0 mm² (AWG 12)
Han
E
®
, Han
®
C, Han-
Yellock
®
Locator
The locator ensures that the crimp contact is terminated in the proper
position (crimp zone).
The moveable multi-functional locator has several markings which
are the indicators for the relevant Han
®
contact type. Depending on
which contact type to be terminated it can be turned to the designated
position.
HARTING Crimp Tool 09 99 000 0110
HARTING Crimp Tool 09 99 000 0110
Handling Instructions HARTING Crimp Tool 09 99 000 0110
HARTING Crimp Tool 09 99 000 0110
Products included with tool:
• HARTING Crimp Tool (inclusive mounted locator)
• Instructions for use
The following crimp contacts / wire gauge sizes can be handled.
Crimp profiles:
HARTING Crimp Tool 09 99 000 0110
HARTING Crimp Tool 09 99 000 0110
HARTING Crimp Tool 09 99 000 0110
Crimp Process
1.) Turn the locator to the designated position and insert the crimp
contact into the correct cavity until it comes to a stop within the
locator.
Start the crimping process by gently pressing the handles of the
crimp tool, this will grip the contact firmly before insertion of
the wire.
Locator (crimp tool is turned)
①
Wire gauge 0.14 - 1 mm² (AWG 26 - 18) Han D
®
,
Han E
®
, Han-
Yellock
®
②
Wire gauge 1.5 mm² (AWG 16) Han D
®
, Han E
®
,
Han
®
C, Han-
Yellock
®
③
Wire gauge 2.5 mm² (AWG 14) Han E
®
, Han
®
C,
Han-
Yellock
®
④
Wire gauge 4.0 mm² (AWG 12) Han E
®
, Han
®
C,
Han-
Yellock
®
Identification Crimp
profile in AWG
Identification
Part Number
Spare Locator for D/E/C contacts
09 99 000 0376
Han-
Yellock
®
Locator
09 99 000 0341
Accessories:
2.) Insert the stripped wire into the contact and crimp by closing the
handles until the controlled cycle mechanism release.
Ratchet Mechanism:
In order to ensure a consistent crimp quality, the tool is equipped with a
releaseable safety catch.
● It prevents the tool from closing before the crimping jaws are fully
opened
● It prevents the tool from opening before the crimp cycle mechanism
and release the tool.
Early Release:
In case of an operating error it is possible to stop the controlled cycle
mechanism and open the tool
Proceed as follows:
● Relieve ratchet
● Turrn the unlocking screw (located above the manufacturing code)
left or right until the crimp tool releases the contact.
In case of an incorrect crimp insertion the damage to the crimp jaws
be prevented
HINT:
Do not use force to open or close the tool;
lubricate all pins, pivot points and bearing surfaces!
3.) Upon relase, the handles will open automatically and the crimped
contact can be removed.
When using HARTING crimp tool and subject to the use in
an approved manner the tool will comply with the required
extraction force acc. to DIN IEC 60 352-2, A2.
Tensile strength of crimped connections acc.
DIN IEC 60 352-2, A2
It is recommended to check the quality
visually after every crimp process.
Wire gauge
Tensil
strength
Han
®
Contact
mm²
AWG
N
0.14
26
18
D
0.22
24
28
D
0.25
32
D
0.32
22
40
D
0.50
20
60
D E
Yellock
0.75
85
D E
Yellock
0.82
18
90
D E
Yellock
1.00
108
D E
Yellock
1.30
16
135
D E
Yellock
1.50
150
D E
Yellock
C
2.10
14
200
E
Yellock
C
2.50
230
E
Yellock
C
3.30
12
275
E
Yellock
C
4.00
310
E
Yellock
C
