General Instructions for
Four notch handcrimping tool
09 99 000 0001
GENERAL
1. To provide a long life time and optimum performance, this tool should be kept clean and
handled with the same care as any other precision device.
2. The tool provides continuously variable crimp depth adjustment to optimum settings over
a range of contact and wire combinations. Its micrometer type adjusting knob (B) lets
you select the precise crimp depth suited to your needs. The tool can be used for
Han D
®
, Han E
®
, and Han
®
C contacts and set crimp depth values varying from
0.14 - 4.0 mm². For wire gauge 0.14 mm² a special contact has to be used
(09 15 000 6107/6207).
3. Open and close tool several times and observe
precision cycle. Press tool together before opening it.
Note that tool cannot be opened or closed without
completing its cycle. If for any reason the crimp cycle
is to be aborted, move the ratchet release pin to the
left and the tool will release (see depiction)
4. Do not try to dismantle the tool. Never lose or tighten the ELASTIC STOP nuts on the
back of the tool.
5. Identify the following parts:
A Indenter
F Locator
B Selector Knob
G Locking Screw
C Pointer
H Ratchet Release Pin
D Selector Plate
K Elastic Stop Nuts
E Latch
L Adjustment Window
LOCATORS
Three different locators can be selected for the tool:
•
Han
®
C contacts
= 09 99 000 0308
•
Han D
®
contacts
= 09 99 000 0311
•
Han E
®
contacts
= 09 99 000 0310
Locators have to be corresponding to the type of crimp contact.
CAUTION: Do not open tool forcibly.
MOUNTING OF LOCATOR
1. Check that right locator (F) for desired contact
is chosen.
2. To change or mount locator, loosen locking
screw (G). Pull latch (E) into open
3. Install desired locator (F). Push latch (E) into
closed position and tighten locking screws.
SELECT CRIMPING DEPTH
1. Open and close tool several times
2. To adjust crimp depth, bring tool in open
position.
3. Set the pointer (C) on the corresponding wire
gauge diameter (D).
4. We suggest to check the setting by using the
correct gauge pin. Therefore close the tool and
set gauge pin into the indenter opening (A). If
this is not possible, open tool again. Turn
selector knob (B) to open or close the indenter
a little more.
5. Close tool again and insert gauge pin into indenter opening (A).
6. If necessary repeat point 4 + 5, till the gauge pin slides easily into indenter opening
without play or sloppiness.
7. Tool is now ready
DO NOT CRIMP GAUGE PIN
DAMAGE TO TOOL MAY FOLLOW
The following chart shows the settings of gauge pin corresponding to the wire gauge (mm²).
Wire gauge
Gauge pin Ø
mm² AWG
Han
D
®
Han
E
®
Han
®
C
0,14* - 1.00 -
-
0,37 22 1.30 -
-
0,50 20 1.55 1.55 -
0,75 18 1.55 1.55 -
1,00 18 1.55 1.55 -
1,50 - 1.80
1.80
1.80
1,38 16 1.60 1.60 -
2,50 - 1.55
1.60
1.60
2,10 14 1.45 1.70 -
3,00 12 - 2.00 -
4,00 - - 2.00
2.00
* Usage of contact 09 15 000 6107/6207
CRIMPING
1. Insert contact and prepared wire through the open indenter (A) and into the locator.
2. Squeeze handles together until positive stop is reached. Tool will then release and
return to the fully open position.
3. Remove crimped contact and wire and inspect crimping.
GAUGE PIN
Attached chart shows gauge pin diameter and corresponding part number. In one tool few
diameters are implemented.
Gauge pin diameter (mm)
Part Number
1.00
09 99 000 0379
1.30
09 99 000 0379
1.45
09 99 000 0378
1.55
09 99 000 0379
1.60
09 99 000 0378
1.70
09 99 000 0378
1.80
09 99 000 0379
2.00
09 99 000 0379
REMARK
We prohibit the use of this tool for every other application.
For further questions please contact
HARTING Electric GmbH & Co. KG
Wilhelm-Harting-Str. 1 | D-32339 Espelkamp
Phone: +49 5772-97100 | Fax: +49 5772-495
Internet:
www.HARTING.com
E-Mail:
