HARTING Electronics GmbH - V1.2
–
20-03 - Subject to errors and changes
Operation Manual
Crimp-Tools:
09 45 800 2800 AWG 28-26
09 45 800 2801 AWG 24-22
for crimp contacts:
09 45
5
00
2800 AWG 28-26
09 45
5
00
2802 AWG 24-22
Scope of Application
The crimping tools were used to process
Crimp contacts with the article number 09 45
500
2800 and
09 45
500
2802, which are supplied on carrier strips with approx.
500 contacts per roll (2). Roll holder (1), feed unit (9) and two
crimp profiles ensure good handling with the best crimp result.
The crimp profile crimps the conductor and the insulation crimp
area of the contact in one operation.
During the crimping process, the contact is also separated from
the strip so that it can be removed with the conductor.
1 = roll holder
2 = Contact role
3 = knurled nut
4 = Arrow
5 = guide plate
6 = Contact strips
7 = Contact feeder
8 = buckling sheet
9 = knurled nut
10 = release lever
11 = pressure lock
Feed Unit
With the help of the feed unit, the contact strip is positioned in the
tool and processed as follows:
1.
Mount the contact roller (2) on the roller holder (1) with the
knurled nut (3).
Contact tips point towards the reel seat!
2.
Close the tool until the positive lock permits opening.
3.
Insert the contact strip (6) in the direction of the arrow (4)
between the feed unit and the holding plate so that it is
completely guided between the conductor and insulation crimp
up to the end of the holding plate (5).
4.
Feed with contact transport (7).
Adjusting the feed unit
1.
Loosen the knurled nut (9).
2.
Move the feed unit to the right or left to the stop.
3.
Tighten the knurled nut (9) again!
4.
Check whether the contact is centered in the respective crimp
profile.
Replace the contact strip
Unlock and hold the feed unit with the red release lever (10) in
the "release" direction.
•
Pull out the contact strip against the feed to the roller (2)
•
Remove the contact roller
,
Unlock prematurely
The hand tool can only be operated after it has been fully closed.
Every crimping process must be completed before the tool
opens again. This ensures a consistently good crimp quality.
However, early unlocking of the tool is possible:
•
Lightly press the handles of the tool together.
•
Release the forced lock (11) on the back of the tool by turning
to the left.
•
Tool handles can be opened.
Quality Features
Crimp-
height*
Extraction force
AWG 28-26
0.80 mm
±0.05mm
>20 N
AWG 24-22
0.85 mm
±0.05mm
>35 N
Stripping length of the strand:
3,0 mm
+0,5 mm
HARTING
Electronics GmbH
D-32339 Espelkamp
ENGLISH
HARTING
T1 Hand Crimping Tool
Part-No.: 09 45 800 2800
AWG 28-26
Part-No.: 09 45 800 2801
AWG 24-22