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Pressure Gauge

 

Check pressure settings by a pressure gauge on the flow control on the inlet headstock.  This should be 
between 280-300 bar. 
 
The bin locks should be pressure tested at the same place.  This should be 220-250 bar. 
 
The stabilizer jacks (optional extra) should be pressure tested at the same place.  This should be 220-250 bar. 
 

Required time 5 minutes 

 

Hooklift Control Sequences 

Check the hydraulic circuit controls by performing opening and closing each hydraulic function from the cab 
control as well as any ground control levers or remote controls. 
 

Required time 5 minutes 

 
Cylinders 

During loading and unloading operations check carefully the cylinder rods chromium plating condition and the 
seals condition, remove any dirt and dust from the cylinder protection ring. 
 

Require time 5 minutes 
 

Hydraulic Oil 

Every 150 hours check and clean or change the oil filter cartridge.  During this operation check carefully the 
quality of the oil and level.  Adjusting the level if necessary. 
 

Required time 10 minutes 

 
Structural Controls 

Every 3 months perform a complete careful structure control, checking welding on the Hooklift components 
with particular attention to the stress connections: cylinder cross members, rotation centre, rear headstock, 
hook bolts and nuts, hydraulic locking bolted supports. 

 
Required time 15 minutes 

 
Electrical Circuit 

Hydraulic locking: perform hydraulic locking open / close and check the proximity switch fastening nuts.  Verify 
that the locking warning light shows the non locked position (red LED).  PTO Cab warning light: perform 
engage / disengage of the PTO switch positioned on the cab control board to verify the warning light function. 

 

Required time 5 minutes 

Содержание RL-J100

Страница 1: ...HARSH Hookloader Spare Parts Maintenance Manual Edition 2017...

Страница 2: ...SPARE PARTS...

Страница 3: ...Spare Parts Identification Parts denomination diagram for HH26 model...

Страница 4: ......

Страница 5: ......

Страница 6: ......

Страница 7: ......

Страница 8: ...Front Oil Tank...

Страница 9: ......

Страница 10: ...MAINTENANCE...

Страница 11: ...and risk assessments The routine maintenance guide provided is calculated for a single person in a standard workshop for the entire maintenance cycle It is anticipated the total time to carry out the...

Страница 12: ...r than every 3 months perform complete equipment washing and greasing Remember to grease sliding pads rotation half moons interlock mechanical safety lock spring hooks hook security hydraulic locking...

Страница 13: ...the hydraulic circuit flexible hoses and joints flow control suction hose inlet high pressure hose and exhaust hose to verify hydraulic circuit component conditions leaking or oil sweating Consult the...

Страница 14: ...Rear Axle Jacks Stabilizer function optional...

Страница 15: ...from the cylinder protection ring Require time 5 minutes Hydraulic Oil Every 150 hours check and clean or change the oil filter cartridge During this operation check carefully the quality of the oil...

Страница 16: ...ose position container hydraulic Interlock valve open position container Locking non active hydraulic locking activated Check weekly the interlock valve lubricating periodically the spring wheel curso...

Страница 17: ...System Diagrams Pneumatic Plan Rear Axle Jacks Stabilizer function optional...

Страница 18: ...Interlock...

Страница 19: ...Standard Electropneumatic Installation...

Страница 20: ......

Страница 21: ......

Страница 22: ...10 4 Maintenance Reporting...

Страница 23: ..._______________________________________________________ ________________________________________________________________________________________ _______________________________________________________...

Страница 24: ...Cylinder Comments ______________________________________________ Structural Control Checks Hooklift Hook Comments ____________________________________________________________ Bolts Nuts Fastening Comm...

Страница 25: ...________________ ________________________________________________________________________________________ ________________________________________________________________________________________ _____...

Страница 26: ...Routine Maintenance Record DATE ROUTINE MAINTENANCE CHECK TECHNICIAN MANAGER...

Страница 27: ...HITS Improved Tuck Support HITS...

Страница 28: ...nt We currently export our products all over the world with notable joint ventures in New Zealand Australia and South Africa It is however our expertise and knowledge of the UK market which has seen u...

Страница 29: ...y local Area Yes We have a complete nationwide network of Dealers Service engineers all fully trained and most complete with a range of stocked parts to keep you moving Please see our Dealer List atta...

Страница 30: ...so been extended recently to cover other manufacturers products where possible to help with one easy point of contact Industry Accreditations Harsh Ltd are ISO9001 2008 compliant credited by the Briti...

Страница 31: ...7 E peter arthur harshuk com Spare Parts Department Harsh Ltd T 01759 372100 E harsh harshuk com Aftersales Administration Sharon Lazenby Harsh Ltd T 1759 372100 E Sharon lazenby harshuk com Workshop...

Страница 32: ...UK Dealer Network...

Страница 33: ...0 cmansen outreachltd c om 6 P M H Coachbuilders Ltd Bonnybridge Peter Hogan 01324 841702 pmhcoach aol com 7 Central Commercial Services Bothwell Barry Sweeney 07854 782 891 centralcommercialservic es...

Страница 34: ...xon Vehicle Inspection Congleton Mark Nixon 07525 900 979 21 Swadlincote Aluminium Company Ltd Swadlincote Rob Winfield 01283 223 323 22 Thompson Spares Service Ltd Blackburn Nathan Ewins 07765 863 37...

Страница 35: ...Lee 02920 727 190 Northern Ireland Ref Company Location Contact Tel Email 35 McErlean Trailers Toomebridge Martin McErlean 02879 659 959 mcerleantrailers hotma il co uk 36 Muldoon Transport Systems Lt...

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