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OPERATION

MANUAL

IGBT INVERTER AIR PLASMA

CUTTING MACHINE

HP63/HP100/HP160

ATTENTION



For safety guarantee, only the person with operating certificate or

expert skills can collocate, check, maintain, fix and repair the welder.



For safety guarantee, please completely read and understand the details

in this manual before using.



Keep the manual in convenient place for easy reading.

Содержание HP63

Страница 1: ...For safety guarantee only the person with operating certificate or expert skills can collocate check maintain fix and repair the welder For safety guarantee please completely read and understand the d...

Страница 2: ...ATALOGUE 1 CHARACTERISTICS APPLICATIONS 2 2 SAFETY ATTENTION 3 3 TECHNICAL PARAMETER 4 4 INSTALLING CONNECTION 5 5 PREPARE FOR CUTTING 10 6 DAILY MAINTAIN CHECK 12 7 FAULT REPAIR 13 8 CIRCUIT DIAGRAM...

Страница 3: ...ue and with IGBT elements 1 Inverter frequency is above 20KHZ by adopting PWM technique 2 Can preset and continuous adjust the current suitable for different thickness work piece make sure cutting qua...

Страница 4: ...oid machine burning and fire a Avoid fire because of overheated please keep 50cm distance between welding power and the wall or combustibles b Avoid fire because of spark Forbid spark to touch the com...

Страница 5: ...Current A 12 27 39 Open Voltage V 245 300 325 Range for cutting current A 30 63 30 100 30 160 Related Duty Cycle 100 Best cutting thickness carbon steel mm 12 22 35 Max cutting thickness carbon steel...

Страница 6: ...connecting Connect the machine s ground connecting port to power s ground connecting port and avoid damaged by electric shock 4 3 Ventilation To assure welding quality must reduce the wind influence...

Страница 7: ...cutting machine before connecting cable c All joint must connect well use insulating tape around bare wire d After connecting put power cable cover on machine then fasten with screw forbid to operate...

Страница 8: ...7 FIG 2 HP160...

Страница 9: ...8 4 6 Front and Back panel 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 FIG 3 front and back panel for HP63 HP100 FIG 4 front and back panel for HP160 Table 4...

Страница 10: ...to check gas flow rate when turn on cutting gas valve will be automaticly open and supply gas when machine is cutting 15 Power box Connect input cable 16 Control sign Automaticly connect with cutting...

Страница 11: ...l photoelectric follow up robot and CNC cutting machien tool Operation point as follows a Trolley the cutting torch to meet workpiece and keep distance 2 5mm make sure nozzel axes apeak to surface of...

Страница 12: ...lacement 1 Install cutting torch please reference picture F4 please note must make sure electrode is tightened 2 Please replace nozzle on time when centre hole of nozzle is damaged F5 3 Please replace...

Страница 13: ...you need dismantle the cutting torch please demount bolt M3 then insulated pipe at last is connect and transfer arc when installing please take care every joint and insulated pipe to make sure safety...

Страница 14: ...1 Switch function for power source 2 Cooling fan if is working normally 3 If have unusual vibrate noise and smell 4 If the cable connector is over heat 5 Welding cable if is over heat 6 Cable if is da...

Страница 15: ...e don t change any connecting Table 6 Inspection item Failure Causing Cannot ignition Power switch damaged or switch wire broken The cable which connect with work piece damaged or the clamp cable dama...

Страница 16: ...ht on Readjust the air pressure filter method turn air pressure filter clockwise to increase the pressure turn anti clockwise to decrease pressure 3 Air test switch damaged Change 4 Main electromagnet...

Страница 17: ...8 Nozzle size is not fitted Change to the right nozzle 9 Air hose or cutting cable damaged Repair or replace a new one 10 Kerf with poor quality 1 Cutting speed is too slow Increase cutting speed 2 No...

Страница 18: ...5 1 3 CN 7 87 2 92 93 1 3 CN 5 85 2 90 91 1 3 CN 3 83 2 88 89 1 3 CN 1 81 2 TR1 C6 C7 CT 3 6T 99 3 1 0 5 1 1 0 1 1 0 2 9 7 1 0 6 1 0 0 1 0 4 1 0 3 9 7 9 7 6 4 6 3 9 7 1 2 4 3 5 CN 5 6 6 2 RP 1 4K 7 5...