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1GN SERIES

ROTARY CULTIVATOR

OPERATOR’S MANUAL

Содержание IGN Series

Страница 1: ...1GN SERIES ROTARY CULTIVATOR OPERATOR S MANUAL...

Страница 2: ...t i o n o n t h e s t r u c t u r e a n d t h e i r a d j u s t m e n t 2 2 1 U n i v e r s a l c o u p l i n g a s s y 2 2 2 H e a d s t o c k 2 2 3 C e n t r a l g e a r b o x a s s y 3 2 4 Side gea...

Страница 3: ...w a r d s p e e d 7 3 8 O p e r a t i n g o f h e a d s t o c k 7 3 9 L o a d i n g t h e m a c h i n e 8 C H A P T E R M a i n t e n a n c e 1 0 4 1 D a i l y m a i n t a n c e 1 0 4 2 S e a s o n m...

Страница 4: ...4...

Страница 5: ...pted helical bevel gears meshing for main shift gears in the gearbox whole structure whole cover and forced trailing bar they are good rigidity stable operation low noise high efficiency low oil consu...

Страница 6: ...Application scope Working in dry paddy fields and caked rice fields rotating tillage and cutting off green manure at 100kg ha shallow tillage in saline alkaline land below average tillage in vegetabl...

Страница 7: ...tillage equipment by means of the compound motion both of the rotation of the tractor going forward It consists of universal coupling headstock gearbox side chain box gearbox are transmission sets Bla...

Страница 8: ...ists of gearbox front cap rear cap first shaft second shaft and a helical bevel gear pair that transmits the power to side chain box etc And there is an oil hole for adding oil on the top of the gearb...

Страница 9: ...assy The right side plate assy consists of right side plate right head of cultivator shaft right side bearing and bearing seat 2 6 Cover assy A specific purpose of the cover is warding off clod safeg...

Страница 10: ...10...

Страница 11: ...t of blade arrangement Type 90 have 18 blades type 100 and type 105 have 24 blades type 125 and type 135 have 30 blades type 150 have 36 blades type 180 have 42 blades Please take a strictly attention...

Страница 12: ...rsal coupling turn at 30 and above it is necessary to make the blade tips away from the ground about 150mm 200mm If require being risen higher when the tractor with the tiller passes through ruts and...

Страница 13: ...o the crosshead and the bearing seat of the blade shaft Then check for the looseness of all connecting bolts and nuts if loosing screwing it at once If the crack and deforming are founding in the blad...

Страница 14: ...ow gear when working in paddy fields select higher gear 3 8 Operating of headstock 1 Forbid to use the draft control of tractor during rotary tilling so that protecting the tiller 2 Using position con...

Страница 15: ...or delayed if necessary 2 Check universal joint cross If it is seriously worn replace it 3 Check the bearing in the twain ends of the blade shaft to see if turbid water enter it because of the faults...

Страница 16: ...il level of the gearbox and the side gearbox injection should continue until oil overflows out from the oil check hole Ventilate screw plug Ventilation of the side gearbox Grease cup of the joint cros...

Страница 17: ...heck oil level and add it if not enough Check and tighten all screws and nuts Check the regulated state of the machine Check the blade state Check the air hole on the gearbox If it is blocked clean or...

Страница 18: ...ply Fall the tiller down the soil smoothly Noise in gearbox The clearance between the two helical bevel gears is too large Adjust this clearance Bearing injured Replace bearing Tooth of gear broken Re...

Страница 19: ...orce Assemble the blades correctly Rotary tiller fallen down the soil sharply so that it suffers too much force Fall the tiller down the soil smoothly Blades crooked or broken Blades run foul of stone...

Страница 20: ...not plough when the tractor turns a corner in the field 6 Do not plough when the tractor reverse 7 Do not ride in tractor expect the driver when the rotary tiller is operating to prevent some one from...

Страница 21: ...21 Parts List...

Страница 22: ...gear box 1 1 9 803140008 1G 125 01 001 125 M gear box 1 1 10 803140009 1G 135 01 001 135 M gear box 1 1 11 803140010 1G 150 01 001 150 M gear box 1 1 12 803220003 1G 180 01 001A 180 M gear box 1 2 70...

Страница 23: ...shaft 1 12 8 803210239 1G 170 00 011 2 blade shaft 1 12 9 803220008 1G 180 00 011 2 blade shaft 1 13 803190120 1G 150 00 018 bracing bar 1 14 703140007 ZL 25 103 right angle pin 1 15 1 803190102 1G 15...

Страница 24: ...bearing 1 29 501011858 GB5785 M12X1 25X3 5 half thread bolt 12 30 510020427 GB13871 FB 35X62X 12 FB oil sealing 1 31 1 703190126 1G 150 00 103 90 left blade for IGN90 12 31 2 703190126 1G 150 00 103 1...

Страница 25: ...35 503010047 GB6170 M12 hex nut 15 36 506030037 GB93 12 spring washer 27 37 501011125 GB5783 M12X25 screw bolt 4 38 803190048 1G 150 00 013 sliding board 2 39 501011128 GB5783 M12X40 screw bolt 4 40 7...

Страница 26: ...1 54 6 703190135 1G 150 00 105 150 L1560 back shield shaft 1 54 7 703200136 1G 160 00 105 160 L1660 back shield shaft 1 54 8 703210137 1G 170 00 105 170 L1760 back shield shaft 1 54 9 703220138 1G 18...

Страница 27: ...703190231 1G 150 00 145 adjusting rod plate 1 60 506010062 GB97 1 22 plain washer 4 61 703190234 1G 150 00 149A 35X100 spring washer 2 62 703190233 1G 150 00 148 bracing tube 1 63 503010046 GB6170 M1...

Страница 28: ...p cover plate 1 64 10 805730066 1G 125 00 015 top cover plate 125 intermediate gear box 1 64 11 805740067 1G 135 00 015 top cover plate 135 intermediate gear box 1 64 12 805760069 1G 180 00 015 top co...

Страница 29: ...29 Gearbox...

Страница 30: ...1G 150 01 117 1 input shaft 1 6 1 70319020 4 1G150 02 04 90 150 small cone gear 1 6 1 70319020 8 1G150 04 08 90 150 big cone gear 1 6 2 70321000 1 1GN180 00 141 160 180 small spiral cone gear 1 6 2 70...

Страница 31: ...Parts No Name QTY 1 70319019 8 1G 150 01 118 transmission box 1 2 1 70314018 8 1G 90 01 109 L504 transmission shaft 1 2 2 70315018 9 1G 100 01 109 L537 transmission shaft 1 2 3 70316019 1G 105 01 109...

Страница 32: ...5 1G 100 01 013A 100 L349 transmission shaft sleeve 1 3 3 80316016 6 1G 105 01 013A 105 L366 transmission shaft sleeve 1 3 4 80317016 7 1G 125 01 013A 125 L432 5 transmission shaft sleeve 1 3 5 803180...

Страница 33: ...3 1G 150 01 011 125 180 left side plate 1 10 50101112 7 GB5783 M12X35 screw bolt 8 11 70319018 6 1G 150 01 106 2 intermediate gear shaft 1 12 50606019 9 GB893 1 100 checking ring 1 13 51102265 6 GB276...

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