background image

3

Electrical 
Entry

RS232
Port

Electric 

Demand

Drain (EDD)

3-way Valve 
for Manual 
Draining

Moisture
Separator
(single stage)

Control

Panel

FRONT VIEW

OUT

IN

Air Outlet

Air Inlet

Condenser

BACK VIEW

See Exploded 

View "A"

Automatic Drain

Valve (Optional)

Automatic

Drain Valve

Manual

Drain Valve

EXPLODED VIEW  "A"

DRAIN VALVE CONNECTIONS

Quick 

Release

Door Locks

Optional
Oil Removal
Filter (2 stage)

Water Outlet

Water Inlet

IMPORTANT: READ PRIOR TO STARTING THIS EQUIPMENT

1.0 INSTALLATION

1.1 Location

A.

For typical placement in a compressed air system, see
drawing.

B.

Air compressor intake–Locate air compressor so that
contaminants potentially harmful to the dryer (e.g. ammo-
nia) are not drawn into the air system.

C.

Dryer should be installed in a moderately heated, well
ventilated area. Avoid locations immediately adjacent to
cold exterior windows or walls, or adjacent to high tem-
perature ovens or boilers.

D.

Clearances:  Free air flow
Models 1000 to 1500:

Front 24 inches (610 mm)
Back 36 inches (915 mm)
Sides 24 inches (610 mm)
Top 36 inches (915 mm)

Models 1750 to 3000

Front 24 inches (610 mm)
Back 36 inches (915 mm)
Sides 24 inches (610 mm)
Top 36 inches (915 mm)

Service - To facilitate maintenance leave 24 inches
(610 mm) of clearance in front  of dryer.

E.

Standard units are designed to operate in ambients:
Air-cooled: 45 to 110°F (7 to 43°C).
Water-cooled: 45 to 130°F (7 to 54°C).

F.

Dryer is designed to operate at all altitudes - no adjustment
for altitude is required.

G.

The installation of a flexible connection prior to the dryer is
recommended to prevent possible damage from vibration.

NOTE: Outdoor installation–Standard units are designed for
indoor installation. Contact manufacturer if installing outdoors.

Aftercooler

Separator

Dryer

Compressor

Содержание HPRP 1000

Страница 1: ...MAINTENANCE 8 SIZING 9 ELECTRICAL SCHEMATICS 10 DIMENSIONS AND WEIGHT 14 ENGINEERING DATA 15 TROUBLESHOOTING GUIDE 16 PARTS LIST AIR COOLED UNITS 17 PARTS LIST WATER COOLED UNITS 18 WARRANTY 20 SERVI...

Страница 2: ...weather Damage to electrical and control components may result IMPORTANT WATER COOLED UNITS If unit is shut down below freezing temperatures the water cooled condenser may freeze and cause permanent d...

Страница 3: ...ntilated area Avoid locations immediately adjacent to cold exterior windows or walls or adjacent to high tem perature ovens or boilers D Clearances Free air flow Models 1000 to 1500 Front 24 inches 61...

Страница 4: ...At installation install the petcock on the bulkhead fitting for the manual drain For manual draining convenient dryer depressurization and EDD service a three way valve at the bottom of the moisture s...

Страница 5: ...c Use the Up and Down arrow buttons to set year 00 to 99 representing 2000 to 2099 Press Enter to accept new value d Use the Up and Down arrow buttons to set month three letter abbreviation Press Ent...

Страница 6: ...slowly 5 Close air bypass valve 6 Dryer may be operated in Manual or scheduled modes NOTE Check for correct phasing of unit On air cooled models check fan rotation air must be pulled through the conde...

Страница 7: ...to discharge f Check drain operation push Drain push to test button to energize electric drain A flow of condensate and or air should be present at the drain outlet E Using the RS 232 port The RS 232...

Страница 8: ...t that must be removed is the upper shell cap Remove the insulation from the upper shell cap Check to be sure the unit is depressurized b Remove the two bolts on the upper shell coupling 3 and the upp...

Страница 9: ...INLET INLET TEMPERATURES PRESSURES 80 F 90 F 100 F 110 F 120 F psig kgf cm2 27 C 32 C 38 C 43 C 49 C 50 3 5 1 35 1 05 0 84 0 69 0 56 80 5 6 1 50 1 17 0 95 0 79 0 66 100 7 0 1 55 1 23 1 00 0 82 0 70 12...

Страница 10: ...OR SPECIFIC WIRING INFORMATION 3 SCROLL COMPRESSORS REQUIRE PROPER PHASING SEE COMPRESSOR DATA PLATE FOR CORRECT WIRING SEQUENCE 4 WIRES 55 AND 56 ARE JUMPERED TOGETHER ON STANDARD DRAIN PKG COMPRESSO...

Страница 11: ...AND FAN THERMAL OVERLOADS ARE REMOVED 2 SEE FAN NAMEPLATE FOR SPECIFIC WIRING INFORMATION 3 SCROLL COMPRESSORS REQUIRE PROPER PHASING SEE COMPRESSOR DATA PLATE FOR CORRECT WIRING SEQUENCE 4 WIRES 55 A...

Страница 12: ...RING INFORMATION 3 SCROLL COMPRESSORS REQUIRE PROPER PHASING SEE COMPRESSOR DATA PLATE FOR CORRECT WIRING SEQUENCE 4 WIRES 55 AND 56 ARE JUMPERED TOGETHER ON STANDARD DRAIN PKG FAN1 NOTE 1 2 FAN3 2000...

Страница 13: ...9 10 11 20 21 19 16 17 18 34 35 15 TB2 TC TC 15 16 17 18 20 21 9 10 11 12 13 14 26 27 28 FILTER MONITOR COALESCING RJ 11 FILTER MONITOR RJ 11 WEB MONITOR RS232 PORT LOCAL REMOTE REMOTE STOP START CUST...

Страница 14: ...1250 4 85 2159 48 1207 49 1232 1 740 789 1500 4 1 850 839 1750 6 2 000 907 2000 6 85 2159 54 1372 56 1422 2 100 953 2500 6 2 238 1015 3000 6 2 263 1027 NOTE Dimension and weights are for reference on...

Страница 15: ...98 130 125 150 175 Minimum Circuit Ampacity 16 73 17 42 19 30 28 17 28 44 27 53 32 41 Branch Circuit Fuse Size amps 25 25 30 45 45 45 50 Watts 35 F Evaporator 100 F Ambient 7 850 9 223 9 777 12 621 10...

Страница 16: ...y a Faulty compressor contactor b Faulty N O auxiliary contact on compressor contactor a Faulty compressor contactor b Faulty N C auxiliary contact on compressor contactor a Temperature sensor or wiri...

Страница 17: ...1 4 1 3 8 3 1 0 3 1 4 1 3 8 3 1 0 3 1 4 1 3 8 3 1 0 3 1 4 1 3 8 3 1 0 3 1 4 1 3 8 3 1 0 3 1 4 1 3 8 3 1 0 3 1 4 h c t i w S e r u s s e r P t n a r e g i r f e R h g i H 8 2 8 3 1 0 3 1 4 8 2 8 3 1 0...

Страница 18: ...L 1 3 8 3 1 0 3 1 4 1 3 8 3 1 0 3 1 4 1 3 8 3 1 0 3 1 4 1 3 8 3 1 0 3 1 4 1 3 8 3 1 0 3 1 4 1 3 8 3 1 0 3 1 4 1 3 8 3 1 0 3 1 4 h c t i w S e r u s s e r P t n a r e g i r f e R h g i H 5 3 8 3 1 0 3...

Страница 19: ...19 NOTES...

Страница 20: ...product or part THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER WRITTEN ORAL OR STATUTORY AND IS EXPRESSLY IN LIEU OF THE IMPLIED WARRANTY OF MERCHANTABILITY AND THE I...

Отзывы: