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6.Printhead installation and calibration

6.1 Print head installation process

This operation should be performed by professionally trained

personnel to avoid accidental injury or device damage.

The ribbon cable must be connected in the event of a power

outage, and the pin of the ribbon cable must not be stained with

ink or flush.

Find out the necessary accessories and confirm, The pictures are as follow:

Содержание HT3200-UV K Series

Страница 1: ...3200 Hybrid UV printer installation instruction HT3200 UV_K...

Страница 2: ...tion instruction 81 1 Machine turn on 81 2 Machine turn off 82 Maintenance instruction 83 1 Periodic maintenance 83 2 Motion component maintenance 84 3 Precision components maintenance 85 4 Printhead...

Страница 3: ...s intended to allow the user to safe and efficient use of machines in a proper environment Be sure to read the instructions carefully before using this machine Please kindly understand the information...

Страница 4: ...o equipment damage or personal injury This symbol indicates the possible risk of the given operation This symbol indicates the improper operation to be strictly prohibited This symbol indicates the pr...

Страница 5: ...unauthorized alteration is strictly prohibited or it might cause parts malfunction or damage to the printer Any disassemble or replacement of the parts and cables is strictly prohibited in the state o...

Страница 6: ...illed on human body Flush with adequate purified water immediately if accident happened and see a doctor afterwards Ink store Keep the chemical consumables away from non qualified individuals and stor...

Страница 7: ...of 1 25Gb S and zero interference ability Industrial PCIE data transmitting interface with excellent proof to electric magnetic interference Automatic head height adjustment enables the head height ad...

Страница 8: ...eramic tile metals PVC board corrugated board plastic board etc Ink type Environmental friendly UV ink non VOC Color mode Lc Lm K C M Y W Support file Adobe Postscript Level 3 PDF JPEG TIFF EPS AI Sup...

Страница 9: ...t 2 Carriage 3 Automatic Media Alignment 4 Linear Motor Rail 5 Beam 6 Emergency Stop Button Front Right 7 Printing Platform 8 Media Take up Roller 9 Electric Control Panel Front 10 Computer Monitor As...

Страница 10: ...1 USB 2 0 Extension Port 2 Electric Box 3 Media Guide Rollers 4 Electric Control Panel Rear 5 Ink Main Tank Box 6 Main Power Switch 7 Media Feeding Control 8 Media Feeding Roller 9 Suction Control Are...

Страница 11: ...ic Control Panel Front Right 1 Media Take up Speed Control Switch 2 Suction Button 3 Media Take up Direction Control Switch 4 Suction Power Control Switch 5 Start Button 6 UV Mercury Lamp Control Not...

Страница 12: ...11 4 4 Electric Control Panel Rear Left 1 Suction Button 2 Automatic Media Alignment Button 3 Media Guide Roller Button 4 Print Button 5 Air Gun...

Страница 13: ...nt 1 Carriage height manual adjust knob 2 Color Purge Button 3 LED Lamp Assembly Left 4 Anti crash Assembly Left 5 White Purge Button 6 LED Lamp Assembly Right 7 Anti crash Assembly Right 8 Air Gun 4...

Страница 14: ...13 1 Suction Area 1 2 Suction Area 2 3 Suction Area 3 4 Suction Area 4 4 7 ink system diagram 1 Ink Filter 2 Ink Main Tank 3 Ink Pump 4 8 Negative pressure system diagram...

Страница 15: ...14 1 Color Negative Pressure Pump 2 Solenoid Valve 3 Negative Pressure Board 4 White Negative Pressure Pump 5 Color Negative Pressure Tank 6 White Negative Pressure Tank 4 9 Electrical System Diagram...

Страница 16: ...15...

Страница 17: ...C24V 10 JBK Control Transformer 11 External Device Control Board 12 Suction Control Board 13 Negative Pressure Control Board For Suction 14 Blower Frequency Converter 15 X Linear Motor Driver 16 Y Ser...

Страница 18: ...17 4 10 media loading diagram 1 Feeding roller 2 Driven roller 3 Media guide rollers 4 Driving roller 5 Take up roller...

Страница 19: ...ning rollers Regular maintenance signs Caution for high temperature and ultraviolet light Pay attention to protecting eyes and hands Keep hands clear from running rollers Keep hands clear from the mov...

Страница 20: ...lutants Temperature 18C 30 64F 86F Humidity 30 70 RH Avoid direct sunlight Properly ventilated Max input power 8 3kW max current 20A 3 phase AC power supply 380V grounding voltage is less than 3V The...

Страница 21: ...e 2 pcs of monkey wrench 1 pcs of spirit level 6L of coolant pure water or anti freeze fluid for the LED lamp chiller 4 Arrange a forklift for at least 8T with extension arms before the equipment arri...

Страница 22: ...orted Intel coreI5 above Industrial pc 8G 500G Windows7 64bit Handtop control software is not available in Windows8 and Windows10 system for the time being 3 Transportation and unload 3 1Site transpor...

Страница 23: ...to perform loading and transport operations to avoid accidents Must insert the forklift in the front side of the package box Marked as FRONT Please hoist the machine together with the package base whe...

Страница 24: ...e the four sides wooden plate 3 Remove the machine fix screws and use forklift to lift the machine in the middle position After check the machine foot are all working well put the machine to the right...

Страница 25: ...ide the level should face the same direction Level position diagram 1 There are 6 main supporting foot cups on the machine body First raise up all the foot cups and lower down the 4 foot cups in the c...

Страница 26: ...screw to prevent loose 5 After the level adjustments remove the yellow bases lower down all the foot cups to the ground lock the screws 6 Check the machine level again Do not raise the foot cup too h...

Страница 27: ...Install PCIE cards Pictures below are for the 2X5 configuration for 2x4 configuration only one PCIE card Install the PCIE card to the PC Connect the movement control cable with the PCIE card and exter...

Страница 28: ...IE card 1 Display VGA Cable 2 X Axis Driver DP9 Cable 3 PCI Movement Control Cable 4 USB Communication Cable 5 Optical Fiber Cable No 4 Connect to The Head Board No 4 6 Optical Fiber Cable No 3 Connec...

Страница 29: ...anti collision signal cable The anti collision module must be lower than jet plate with 0 5mm Put an acrylic on the platform and start the height detection function with 2mm setting Lose the anti col...

Страница 30: ...ooling circulation tube to the water hose Then open the water IN valve Connect the power unit to 220V power and start the chiller working Finally add the pure water temp above 10 or anti freezing wate...

Страница 31: ...ing items when the status D2 displays the set value displays the setting item value when setting the status and displays the error code during the alarm D3 displays the monitoring temperature of the c...

Страница 32: ...own keys to switch from C0 to C8 when entering the SET state press the up and down keys to adjust the UV lamp power without entering the SET state whether it is adjustable according to the actual situ...

Страница 33: ...erature of the heating rod C6 0 5 turn on the heating rod When the water temperature is higher than the set temperature of the heating rod C6 0 5 heating is stopped The heating rod can be equipped as...

Страница 34: ...value it will not be cooled this value cannot be higher than the set temperature value of the constant temperature mode C5 Upper limit temperature setting 25 50 the water temperature is kept below the...

Страница 35: ...ge 20 99 9 When the following conditions occur during the adjustment the conflict will be caused the adjustment will stop and the buzzer will sound 3 alarms to indicate that the adjustment is invalid...

Страница 36: ...ection The high voltage switch is disconnected and start protection Output interrupt signal E6 Low voltage protection The low voltage switch is disconnected and start protection Output interrupt signa...

Страница 37: ...ameters then press the on off key to restart or power off and restart to continue working If the alarm is caused by the water temperature being too high or too low the alarm can be temporarily cancele...

Страница 38: ...hould open to the up before turn on the main power and connect to the electricity Finally start the PC and machine 5 Software Installation 5 1Topjet Installation Select the driver version accordingly...

Страница 39: ...38 Select the communication port Select the printer model...

Страница 40: ...39 Select lamp type Browse a path for TopJet...

Страница 41: ...40 It s recommended to not choose system disk as installation folder For example E Thus the package will generate a folder named E TopJet automatically Select additional task Install...

Страница 42: ...41 Install Click finish to continue...

Страница 43: ...42 Install the driver for PCIE card...

Страница 44: ...43 Accept and click next Continue...

Страница 45: ...44 Finish Normally we do not have to reboot computer after installation 5 2 Topjet software operation guide...

Страница 46: ...ion zero adjust for height sensor Equipment diagnose the machine will automatically run the diagnose by a click List for awaiting printing files Finished printing files Print button it will be in grey...

Страница 47: ...time 5 2 2 Test and calibration interface Function interface Introduction 1 Tighten Click tighten function the driving roller will move while the slave roller stop This will make the media between the...

Страница 48: ...value for every pass 8 Point of origin printing Adjusting base point 9 Voltage and temperature adjustment color aberration adjustment for same color channel Options for different carriage speed pleas...

Страница 49: ...adjust its self if the carriage height changes for adapting the media thickness in the printing process If manual adjustment needed for bi direction offset during printing close this function first 1...

Страница 50: ...49...

Страница 51: ...channel on CMYK 10 Colors replace Color replacement Replace the CMYK area with white ink information for printing 11 Middle layer Print a full format white layer between 2 CMYK layers 12 Middle layer...

Страница 52: ...ng quality changes while the white ink screen value differs productivity will not change 2 Normal speed high density The density and productivity under normal speed is 1 0X the density and productivit...

Страница 53: ...eads are under nonworking state This function is to prevent the ink block the nozzle under long time of settling Press the set button to confirm after the settings been altered 2 Select the auto spray...

Страница 54: ...grey color means cannot be selected the printer doesn t support that function 1 Negative pressure settings Including color negative pressure and white negative pressure Grey colored data represents th...

Страница 55: ...urce opening and closing position is ua13 After input click verification to enable the fine tuning setting function The 8 parameters on the left are fine tuning parameters in millimeters The parameter...

Страница 56: ...en the car moves left mm According to the figure below the upper left arrow indicates that the car is moving to the left and the black solid rectangle on the right side of the car indicates the right...

Страница 57: ...is the radiation area of the curing lamp on the left of the car If the irradiation area is found not to coincide with the image two parameters left light on position adjustment mm when the car moves...

Страница 58: ...a of the curing lamp on the right of the car If it is found that the irradiation area does not coincide with the image two parameters right light on position adjustment mm when the car moves to the ri...

Страница 59: ...58 5 2 6 Heads parameter Setting...

Страница 60: ...st select stand waveform click write wait for 1min then click read to check if the waveform is written successfully If not please do it again Then select the waveform you want e g F Series click write...

Страница 61: ...be performed by professionally trained personnel to avoid accidental injury or device damage The ribbon cable must be connected in the event of a power outage and the pin of the ribbon cable must not...

Страница 62: ...ling head inlet and outlet ink tube Check the filter and the inlet tube make sure the lower tube is thicker than upper tube then connect the big connector Also connect the outlet tube with the small c...

Страница 63: ...62 Finish assembly of tube as shown in picture below Left is the outlet tube right is the inlet tube...

Страница 64: ...63 Clean all tubes with flush Connect the tubes with the heads As shown in pictures below...

Страница 65: ...64 Remove the screws on the plate one is at the back side one is at the front side Remove the protective film...

Страница 66: ...65 Put the head to the right position Discharge the protective fluid of the head...

Страница 67: ...66 Connect the head cables grey is data cable the white is power cable After finish all assembly as shown in picture below...

Страница 68: ...not filled the system will automatically alarm three beeps After the ink is finished set the negative pressure to the normal value of 4 5 kpa Usually 3 4 times reset can be filled with ink 6 3 Air exh...

Страница 69: ...essure to normal value 4 5 5 0Kpa and turn on all the valve press the prime button till you see the ink comes out of the nozzles of each printhead Use the wiper to wipe all the printheads Print a nozz...

Страница 70: ...Overlapped Testing picture of heads vertical not overlapped Exclamation point position two groups of lines completely overlap Heads vertical calibration is OK Reclosing in the clockwise direction adj...

Страница 71: ...serve the calibration print through a magnifying glass and see if the left and right parts overlap Adjust the horizontal alignment fixing screw according to the calibration printing coincidence Repeat...

Страница 72: ...Repeat step 1 2 3 till left direction offset is ok 6 5 4 Bidirectional offset Left right direction offset indicates the calibration parameters of the nozzle jetting from left to right and from right t...

Страница 73: ...nt bidirectional calibration parameters please calibrate separately How to observe the testing picture of Bidirectional offset The status of 3 is the best Plus 3 to the value of bidirectional offset o...

Страница 74: ...lapped Step calibration method is an imprecise algorithm select the nearest numerical modification 6 5 6Calibration of printing base pointer Select Printing base pointer in the drop down menu and prin...

Страница 75: ...74 Modify the page header base point based on the margin...

Страница 76: ...n confirmation This test picture checks the status after calibration 7 White printing Mode 7 1 Not print Only color layer is printed 7 2 Overcoat Within the image frame above the color layer print sol...

Страница 77: ...76 7 3Middle layer Within the image frame in between the top and bottom color layers print solid density white 7 4 Base Within the image frame under the color layer print solid density white...

Страница 78: ...ge frame in the empty no color data area print solid density white 7 6 Middle layer of image In the area where there is color data in between the top and bottom color layers print variable density whi...

Страница 79: ...ty white based on the color data 7 8 Base of image In the area where there is color data under the color layers print variable density white based on the color data 7 9 Color replacement In the area w...

Страница 80: ...area defined as spot print white based on the spot channel density data 7 11Middle layer of spot In the area defined as spot in between the top and bottom color layers print white based on the spot c...

Страница 81: ...ot In the area defined as spot above the color layer print white based on the spot channel density data 7 13Base of spot In the area defined as spot under the color layer print white based on the spot...

Страница 82: ...ting urgent issue to protect the machine Connect the main power cable Turn on the main air switch Start the PC Turn off the E stop and turn on the start button for machine self checking Check the nega...

Страница 83: ...82 2 Machine turn off Testing strip printing Fan and LED lamp OFF Check the negative pressure and sprary function PC OFF Machine cleaning...

Страница 84: ...egular cleaning and maintenance of the equipment Daily maintenance Clean the machine body Empty the waste ink Clean printhead mounting plate Check the negative pressure system Check the nozzle test pr...

Страница 85: ...e the ink tube in the chain 2 Motion component maintenance The mechanical motion parts are lubricated with lithium base grease and lubricated once a month Mechanical motion unit X axis guide rail Gear...

Страница 86: ...for nozzle status see if any blockage If there are nozzles blocking dispose immediately When printing images with single color it is recommended to add right observation strip to ensure all the other...

Страница 87: ...e the ink pump When the machine is alarming 3 beeps check the ink pumps This is not the only possibility see the alarm system Unplug the ink pump power housing and loose the fixing screw Replace with...

Страница 88: ...k Reset in the software to finish 5 2 Add ink If you hear 6 beeps check the main tank see if it is running out of ink Note that the ink drawing tube for the main tank must be inserted to the bottom Pr...

Страница 89: ...p power housing Block the ink pipe to avoid backflow Remove the ink pipe and the filter Replace the filter and pay attention to the direction Stop blocking the ink tube and complete the replacement 5...

Страница 90: ...n the chain Replace the new air tube Mark the airflow direction to avoid the mistake Install and fix the air tube Install the chain and switch on the printer Check the negative pressure system see if...

Страница 91: ...t click reset in the software to stop the alarm If the alarm is still on check if the main pump is working normally and check whether the pump power housing and DC 24V power supply are normal Alarm ty...

Страница 92: ...Diagnose It is normal to hear four alarms occasionally If this happens continuous it may be PCB board or other hardware malfunction Please contact your local agent for technical support Alarm type Fiv...

Страница 93: ...e the printer and open the ink valve on the backflow ink box Drain the ink until the liquid level returns to normal height Alarm type Six beeps Bi Bi Bi Bi Bi Bi Problem Ink supply system malfunction...

Страница 94: ...oid valve Check if the sub tank is empty 3 beeps Check the positive pressure see if it s normal 3 Printhead accident handling 3 1 How to protect the print head from scratch and crash accidents Must ru...

Страница 95: ...r touch the substrate if the medium is in very small size To avoid this from happening under this circumstance it is recommended to place the media under the sensor to perform height detect then regis...

Страница 96: ...message to show on the interface and click ok Rise the carriage height as below image showing remove the media Reposition the baffle of the anti crash on the carriage as below image Click the back to...

Страница 97: ...s recommended to print the nozzle test immediately after troubleshooting if there is an accident of rubbing the nozzle surface against the media Check whether the nozzle is damaged and repair it immed...

Страница 98: ...power line U V W wiring 3 Hu Overvoltage Make sure the power voltage is within the specification range 4 Fb Fuse break Replace the servo amplifier 5 AH Amplifier overheat Keep ambient temperature belo...

Страница 99: ...in operation The x direction servo drive will display in normal state The y direction drive will display when it is not at the origin 4 2 Carriage stuck during printing Description During printing the...

Страница 100: ...a location plate raster reader and motor driver try again Diagnose 1 The anti collision device is triggered 2 The raster encoder crash with obstacles and changed position causing data reading failure...

Страница 101: ...components are dirty cause high friction and the probe cannot go down Please clean the components The height detect switch break down Replace the height detect switch 4 5Abnormal printing quality Desc...

Страница 102: ...lor transition part showing missing line or regular bending Adjust colors in the job editor if the color is darker lower the overall ink limit 10 30 If the color is lighter raise the overall ink limit...

Страница 103: ...Phillips screwdriver Slotted screwdriver Adjust the cross and slotted screws 6 Cleaner Clean the ink path and printhead 7 Clean cloth Wipe the printhead 8 Alcohol Cleaning equipment 9 Rag Cleaning eq...

Страница 104: ...t it will run from the tight end to the loose end this is what called deviation Based on this phenomenon we equipped the HTB3200 conveyor belt with rectifying device to avoid deviation during operatin...

Страница 105: ...tion the rectify roller will move right to leave the belt on this side the tension of both sides will be balanced The conveyor belt will not get deviation when both ends has the same tension See image...

Страница 106: ...conveyor belt assembled the belt tightness can be adjusted by the adjusting screw on both sides of the rectify roller See image 3 and 4 this adjustment will be finished by professional technician bef...

Страница 107: ...ge This was done in the factory customers don t need to change or move the position of these 2 switches See image 5 and 6 There a 3 status for the 2 photoelectric switches Both 2 green lights are off...

Страница 108: ...both sides in the beginning manually control the tension See image 3 and 4 Start up the machine observe the belt swinging status A the rectify device is in the right limit if the belt is moving left R...

Страница 109: ...Test run the machine each time start up the machine observe carefully for anomaly shaking and noise After confirmation begin working 2 Observe for the photoelectric switches and micro switches they sh...

Страница 110: ...109 Cable diagram of HT3200D head configuration 2X5 Mode DA_YMCKKCMYWW Mode DA_YMCKKCMY_...

Страница 111: ...110 Mode DA_CMYKW Mode DA_ _CMYKW...

Страница 112: ...111 Mode DA_YMCKKCMYWW Mode DS_CMYK...

Страница 113: ...112...

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