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E

GIS

SK75326/6

PG 

DRIVES

 

TECHNOLOGY

52

5.1

Controller Connections

Tiller Module

Type

Tiller Module

Connector

Function

Tiller

Interface

Inset
Inset
Inset

Surface
Surface
Surface
Surface

1
2
3

1
2
3
4

24V

Status Indicator

0V

24V

Status Indicator

0V

ESD

Pin 1

Pin 11
Pin 10

Pin 1

Pin 11
Pin 10

--

 

5.2

ESD Connection

 5.2.1 Surface Mount Variant

This is an optional connection and may not be required, refer to section 6.2 for details.
If the connection is required then connection point 4 in the Molex ‘Mini-fit jr’ 4 way
connector must be utilized

 5.2.2Inset Mount Variant

This is an optional connection and may not be required, refer to section 6.2 for details.
If the connection is required there are two methods available. Firstly, a solder hole for
wires or electrical suppression components. Secondly, if screws are used to secure the
Tiller Module, then a ring terminal can be used.

Содержание Raptor

Страница 1: ...Servicemanual Servicemanual Handicare Produksjon AS Serviceboks 2626 Lillehammer Norway...

Страница 2: ...OR DIFFERENSIAL 6 ELEKTRONIKK 7 STATUS INDIKASJON INFORMASJONSMELDINGER 7 Batteri indikator konstant jevn 7 Batteri indikator blinker sakte 7 Batteri indikator ruller 7 Batteri indikator blinker hvert...

Страница 3: ...IL HAR FOREKOMMET 18 2 1 Blinker raskt 18 2 2 Blinker sakte 18 2 3 Lyser jevnt 18 2 4 Lyser ikke i det hele tatt 18 3 FEIL DIAGNOSTIKK 19 3 1 Feil diagnostikk med batteris yle indikator 19 3 3 Feil di...

Страница 4: ...ha med s vil vi gjerne vite om det Finner du feil i manualen s setter vi pris p om du rapporterer inn dette ogs Send en e post til dokument hcp handicare no Reservedeler Bestilling av deler skal fort...

Страница 5: ...er dekk batterikasser fj ring n dbrems og seteinnfestning Se figur Frontramme Frontrammen inneholder sveist frontramme forlengerramme hjulspindel m fj ring hjulnav felger dekk st tfanger rattstamme ra...

Страница 6: ...2005 04 Side 5 Kan f s med f lgende tilbeh r Seteforskyvning Svingsete Karosseri Karosseriet best r av f lgende komponenter Motordeksel Batterideksel Deksel frontramme H yre bakskjerm Venstre bakskjer...

Страница 7: ...frontrammen vil da st igjen p bakrammedelen Skifte motor differensial Det er flere m ter gj re dette p Det som st r nedenfor er slik vi anbefaler at det gj res 1 Bygg opp under bakrammen i bakkant av...

Страница 8: ...lades s snart som mulig Batteri indikator ruller Batteriene p Raptor lades Lader er tilkoblet Batteri indikator blinker hvert 5 sekund Kontrollsystemet er i hvilemodus Batteri indikator blinker raskt...

Страница 9: ...batterikobling Kontakt din service avdeling 4 s yler Frihjulsbryteren er aktivert eller bremsen er sl tt av Sjekk frihjulsbryteren eller bremsespaken 5 s yler Ikke i bruk 6 s yler Batteriladeren forhi...

Страница 10: ...t PGDT Programmering skal kun utf res av kvalifisert personell med inng ende kjennskap til elektronikken og PGDT kontrollere generelt Feil programmering kan f re til et usikkert oppsett av kj ret yet...

Страница 11: ...2 SP1a H ndholdt programmerer SP1a er en h ndholdt programmer som er beregnet p Solo Egis og S Drive kontrollere fra PG Drives Technology Ltd Prim rt er den ment til generell bruk du kan bruke den ti...

Страница 12: ...i valgmodus forteller den deg hva du skal gj re videre Up Yes knapp Denne knappen brukes for bla oppover i menylisten for ke parameterverdier og for velge funksjoner Down No knapp Denne knappen brukes...

Страница 13: ...ammering kan f re til et upassende oppsett av kj ret yet for f reren PGDT og Handicare fraskriver seg et hvert ansvar for tap eller skader hvis programmeringen av kontrolleren avviker fra fabrikkoppse...

Страница 14: ...nne verdien er brukt n r kj ret yets Slow Fast bryter er satt til Fast Slow Denne verdien er brukt n r kj ret yets Slow Fast bryter er satt til Slow Verdiene er omtrentlig vist i enheter p 100ms og sa...

Страница 15: ...ll fart bakover til full stopp er oppn dd Jo h yere verdien settes jo lengre tid tar det f stoppet Det er produsenten av kj ret yet som er ansvarlig for forsikre seg om at kj ret yets stopplengde fra...

Страница 16: ...t yets Slow Fast bryter er satt til Fast Slow Denne verdien er brukt n r kj ret yets Slow Fast bryter er satt til Slow Verdiene er vist som en prosentandel av kj ret yets totale tilgjengelige effekt H...

Страница 17: ...til 0V da vil kj reretningen v re revers Yes gir det motsatte 4 10 Sleep Timer Her kan man sette verdien for hvor lenge kj ret yet skal vente uten input f r det g r i dvale hvilemodus Hvis kj ret yet...

Страница 18: ...et skal kun brukes for fastsl hvor du skal starte med din egen diagnostikk siden kontrolleren kan indikere feil i en annen tilknyttet komponent selv om det er kontrolleren selv som er defekt Erfarings...

Страница 19: ...e 2 2 Blinker sakte Ingen feil er p vist i systemet Den sakte blinkingen indikerer at batteriene trenger lading En feil kan ha forekommet tidligere se kapittel 1 avsnitt 4 11 for finne ut hvordan du l...

Страница 20: ...e og uskadet Sjekk ogs forbindelsen i pluggene 3 s yler Motoren har en kortslutning til en batterikobling pol Kontakt din service avdeling 4 s yler Bremsen er sl tt av Sjekk bremsespaken Ikke gjeldend...

Страница 21: ...skt en feilmelding vil da vises p skjermen til SP1a La oss for eksempel anta at magnetbremsen er koblet fra feilmeldingen p skjermen til SP1a skal da v re f lgende Diagnosis Code 1500 solenoid brake f...

Страница 22: ...vsnitt 3 7 1D02 8 Gasspak feil Se avsnitt 3 7 0A00 Blink Dvale modus Se avsnitt 3 11 1500 9 Brudd i magnetbrems krets Se avsnitt 3 9 1501 9 Kortslutning i magnetbrems krets Se avsnitt 3 9 1502 9 Overs...

Страница 23: ...troller Operation and Installation er skrevet p engelsk og er p 74 sider Den har egen sidenummerering begynner p nytt V 2 SP1A manual fra PG Drives Technology Ltd Manualen SP1A Programmer for Solo Egi...

Страница 24: ...EGIS SERIES SCOOTER CONTROLLER OPERATION INSTALLATION SK75326 6 PG DRIVES TECHNOLOGY...

Страница 25: ...this manual is furnished for informational use only is subject to change without notice and should not be construed as a commitment by PG Drives Technology Except as permitted by such terms no part o...

Страница 26: ...5 3 6 Slow Fast Switch 5 3 7 Freewheel Switch 5 3 8 Reverse Alarm 5 4 Getting Ready to Drive 6 5 Tips for Using Your Controller 6 5 1 Driving General 6 5 2 Driving Technique 6 6 Precautions for Use 7...

Страница 27: ...anty 17 Chapter 2 installation 19 1 Documentation 21 1 1 Egis Operation 21 1 2 Program Settings 21 1 3 Soft Stop 22 1 4 Other Information 22 2 Immobilizing the Scooter 22 2 1 Prevention of Unauthorize...

Страница 28: ...5 8 3 Cables 36 9 Production Tests 37 9 1 Mounting 37 9 2 Cables and Connectors 37 9 3 Preset Settings 37 9 4 Operational Test 37 9 5 Test Drive 37 10 Electromagnetic Compatibility EMC 38 10 1 Emissio...

Страница 29: ...5 2 2 Inset Mount Variant 52 6 Electromagnetic Compatibility EMC 53 6 1 Immunity and Emissions 53 6 2 Electro Static Discharge E S D 53 7 Production Tests 54 7 1 Mounting 54 7 2 Cables and Connections...

Страница 30: ...PG DRIVES TECHNOLOGY VII EGIS SK75326 6 2 12 Battery Connections 61 2 13 Freewheel 61 2 14 Position 62 2 15 Production Tests 62 Chapter 5 Specifications 63 1 Electrical Specifications 65...

Страница 31: ...dule Installation Chapter 3 Tiller Module Installation This chapter deals with the mounting connection wiring and setup procedures for the Tiller Module Chapter 4 W Chapter 4 W Chapter 4 W Chapter 4 W...

Страница 32: ...PG DRIVES TECHNOLOGY 1 EGIS OPERATION SK75326 6 CHAPTER 1 OPERATION...

Страница 33: ...EGIS SK75326 6 PG DRIVES TECHNOLOGY 2...

Страница 34: ...on with other electronic equipment correct handling and operation of the unit will ensure maximum reliability Please read this user chapter carefully it will help you to keep your scooter reliable and...

Страница 35: ...is an emergency If you do you may shorten the life of the scooter drive components Some scooters may have a keyswitch in addition to the normal on off switch the function of the keyswitch is the same...

Страница 36: ...he reverse switch see section 3 4 the scooter will drive in either the forward or reverse direction 3 4 Reverse Switch This switch will only be fitted to the scooter if the throttle configuration is s...

Страница 37: ...on a single bulb or LED type status indicator by a rapid flashing or on a TruCharge type status indicator by a rippling up and down of the battery gauge If you do not push the throttle as you switch...

Страница 38: ...f the user falling out of the scooter as a result of a sudden braking action it is imperative that a restraining device such as a seat belt is supplied with the scooter and that it is in use at all ti...

Страница 39: ...es with appropriate National and International EMC legislation PGDT accepts no liability for losses of any kind arising from failure to comply with this condition The scooter user must comply with all...

Страница 40: ...e status indicator will ripple up and down whereas a single bulb or LED type status indicator will flash rapidly If the scooter does move contact your service agent P P P P Parking brak arking brak ar...

Страница 41: ...oter This indicates that there is a fault Please follow this procedure Switch off the scooter Make sure that all connectors on the scooter are mated securely Check the condition of the battery If you...

Страница 42: ...a battery connection Contact your service agent 3 Bar The freewheel switch or manual brake disengagement mechanism are operated This is instigated only on systems where there is a switch wired to the...

Страница 43: ...the controller has detected a fault then to push the scooter you must mechanically disengage the parking brake Your scooter will be fitted with a special lever to do this Depending on the gear ratio...

Страница 44: ...ter manufacturer If you use another type the battery gauge may be inaccurate The amount of charge in your batteries depends on a number of factors including the way you use your scooter the temperatur...

Страница 45: ...battery is nearly discharged Failure to comply with this condition may leave the user stranded in an unsafe position such as in the middle of a road PGDT accepts no liability for losses of any kind a...

Страница 46: ...result in a burn hazard or a fire hazard PGDT accepts no responsibility for losses of any kind from failure to comply with this condition Do not disconnect the batteries or open circuit the circuit br...

Страница 47: ...restrictions given in your scooter user manual Note any changes you make for future reference Programming should only be conducted by healthcare professionals with in depth knowledge of PGDT electroni...

Страница 48: ...will be void if the Egis Scooter Controller has Not been used in accordance with the Egis Scooter Controller Technical Manual SK75326 Been subject to misuse or abuse Been modified or repaired by non...

Страница 49: ...EGIS SK75326 6 PG DRIVES TECHNOLOGY 18...

Страница 50: ...PG DRIVES TECHNOLOGY 19 EGIS INSTALLATION SK75326 6 CHAPTER 2 INSTALLATION...

Страница 51: ...EGIS SK75326 6 PG DRIVES TECHNOLOGY 20...

Страница 52: ...fied State in the scooter user handbook that it is the responsibility of the person programming the controller to make sure that the stopping distance requirement is satisfied If the braking rate is l...

Страница 53: ...scooter manufacturer is responsible for providing a means of preventing the use of the scooter while the batteries are being charged PGDT accepts no liability for losses of any kind arising from failu...

Страница 54: ...mmendations for wiring for Egis Scooter Controller but PGDT accepts no responsibility for and accepts no liability for losses of any kind arising from the actual wiring arrangement used The scooter ma...

Страница 55: ...ng term reliability of the scooter s electrical system Poor quality crimps may initially appear to be satisfactory but over time they may cause problems It is recommended that crimp quality is maintai...

Страница 56: ...ble The scooter manufacturer must install a suitable circuit breaker to provide protection against short circuits in the battery wiring power loom or the control system Failure to comply with this cou...

Страница 57: ...rs may result in poor control characteristics in particular speed stability on gradients may be affected see Programming and Diagnostic Technical Manual If you have any doubts about the suitability of...

Страница 58: ...tion is given to the gauge of the wire used This connection should have no external capacitance connected to it and care should be taken not exceed the fuse rating if lights or other auxiliary functio...

Страница 59: ...NEGATIVE INHIBIT BATTERY POSITIVE 3 4 CIRCUIT BREAKER 12V 12V BRAKE MOTOR TILLER CONNECTION DETAILS 1 2 3 4 5 6 7 8 9 10 1112 1314 SWITCHED 24V 24V 0 5A FUSED 12V 50mA or PGDT TILLER MODULE THROTTLE P...

Страница 60: ...NEGATIVE INHIBIT BATTERY POSITIVE 3 4 12V 12V BRAKE MOTOR TILLER CONNECTION DETAILS 1 2 3 4 5 6 7 8 9 10 1112 1314 SWITCHED 24V 24V 0 5A FUSED 12V 50mA or PGDT TILLER MODULE THROTTLE POT FORWARD REVER...

Страница 61: ...for details 6 3 2 ISO Test Resistor In order to detect the possible throttle wiring faults as defined by ISO 7176 14 it is recommended that a 10k resistor is installed as shown in the connection diagr...

Страница 62: ...acceleration and the forward and reverse deceleration of the scooter Typical uses are to select between indoor or outdoor use or as is a requirement in certain countries to limit the scooter s speed...

Страница 63: ...u have disengaged the brake and the scooter is switched off then it may be possible for the scooter to freewheel at potentially dangerous speeds Therefore do not push the scooter up or down inclines o...

Страница 64: ...0 respectively PGDT can supply these parts or Molex can be contacted directly An optional rubber sealing boot is available for the connector please contact PGDT for details The maximum charging curren...

Страница 65: ...l step up to indicate the scooter is charging Example To provide a charge inhibit function that is active when Inhibit is connected to 0V and is latching program as below Mode 1 Operation Latched If t...

Страница 66: ...for details EGIS DIMENTION DIAGRAM 155 5mm 6 1 HOLE CTS 139 5mm 5 4 2 x Fixing Holes 5 5mm 114mm 4 5 8 2 Position The controller must be mounted in a position where it is not exposed to levels of wate...

Страница 67: ...ouch these surfaces or that the user is warned not to touch these surfaces While 41 C 106 F is very close to normal body temperature prolonged contact with surfaces above 41 C 106 F can result in burn...

Страница 68: ...controller is using the preset settings Refer to the Programming and Diagnostic Manual for detailed instructions Controllers are always supplied with the settings shown on the relevant data sheet 9 4...

Страница 69: ...area of the wiring is minimized Route the positive and negative wires to each motor together Route the battery positive and negative wires together Where possible route the battery and motor looms to...

Страница 70: ...ler enclosures non conductive Switch manufacturers should be able to provide appropriate advice and design rules Where controls and enclosures are conductive a low impedance electrical connection to t...

Страница 71: ...closely match the battery The most important factor affecting the accuracy of the battery gauge is the resistance of the cable and connections between the battery and the controller The controller mus...

Страница 72: ...PG DRIVES TECHNOLOGY 41 EGIS TILLER MODULE SK75326 6 CHAPTER 3 TILLER MODULE...

Страница 73: ...EGIS SK75326 6 PG DRIVES TECHNOLOGY 42...

Страница 74: ...These are Surface mount variant Inset variant 1 1 Surface Mount Variant The Surface Mount variant attaches to the tiller module from the outside See the following illustration The electronics compartm...

Страница 75: ...LOGY 44 EGIS TILLER MODULE INSET Inset variant D50066 D50032 D50066 Consists of 1 TruCharge Display Module 1 Label and 1 Double sided Adhesive Gasket D50032 Consists of 1 TruCharge Display Module and...

Страница 76: ...rface Mount Tiller Module has the dimensions shown in the following illustration 2 2 Inset Variant The Inset Tiller Module has the dimensions shown in the following illustration EGIS TILLER MODULE DIM...

Страница 77: ...EGIS SK75326 6 PG DRIVES TECHNOLOGY 46 EGIS TILLER MODULE DIMENSIONS INSET 1 96 50 0mm 1 77 45 0mm 0 1 2 5mm 0 98 25 0mm 0 31 8 0mm 0 08 2 0mm 0 27 7 0mm 0 73 18 54 0mm Hole 0 12 3 1mm...

Страница 78: ...ti static precautions are taken 3 2 Surface Mount Variant 3 2 1 Fixing The scooter s Tiller should be fitted with holes as suggested in the diagram below 3 2 2 Sealing The supplied single sided adhesi...

Страница 79: ...secure the Tiller Module to the scooter s control panel See the following illustration If the Adhesive pad is being used to attach the Tiller Module then the screw holes either side of the central rec...

Страница 80: ...slightly below the scooter s control panel Ensure that the metallic fixing hardware nuts washers etc do not touch the conductive tracks on the printed circuit board 3 2 2 Sealing The module should be...

Страница 81: ...rs are as follows Molex Mini Fit Jr 4 socket receptacle 39 01 2040 PG Drives Technology TruCharge Display Cable PGDT Part number SA76199 Only use the PG Drives Technology TruCharge Display Cable numbe...

Страница 82: ...Connections CON 1 EGIS TILLER MODULE CONNECTION INSET Hole 0 12 3 1mm ESD Drain Connection CON 1 1 2 3 24V Fused Status Indicator S Drive Pin 10 0V EGIS TILLER MODULE CONNECTION SURFACE 24V Fused Sta...

Страница 83: ...nt This is an optional connection and may not be required refer to section 6 2 for details If the connection is required then connection point 4 in the Molex Mini fit jr 4 way connector must be utiliz...

Страница 84: ...er you should take the following precautions to prevent high levels of energy entering the scooter s electronic system The highest degree of protection can be achieved by making the tiller enclosure s...

Страница 85: ...then switch the scooter on The TruCharge display should ripple up and down When you have observed that all the bars illuminate release the throttle and the display should now become steady and indica...

Страница 86: ...PG DRIVES TECHNOLOGY 55 EGIS WARNING SUMMARY SK75326 6 CHAPTER 4 WARNING SUMMARY...

Страница 87: ...EGIS SK75326 6 PG DRIVES TECHNOLOGY 56...

Страница 88: ...ensure the risk areas identified below have been addressed within their own scooter designs and associated documentation 2 Warnings 2 1 Driving Technique The scooter user must be capable of driving a...

Страница 89: ...ing from failure to comply with this condition It is the responsibility of the scooter manufacturer to ensure that the scooter complies with appropriate National and International EMC legislation PGDT...

Страница 90: ...ly with this condition Do not disconnect the batteries or open circuit the circuit breaker while charging is in progress Failure to observe this condition could result in a burn hazard or a fire hazar...

Страница 91: ...odified or repaired by unauthorized persons Chapter 1 Section 14 2 9 Program Settings Programming should only be conducted by healthcare professionals with in depth knowledge of PGDT electronic contro...

Страница 92: ...roughout the scooter wiring system and that the workmanship associated with the wiring system is of a good enough quality Failure to meet this condition could result in intermittent operation sudden s...

Страница 93: ...in temperature Under such conditions the scooter manufacturer should ensure that either the user cannot touch these surfaces or that the user is warned not to touch these surfaces While 41 C 106 F is...

Страница 94: ...PG DRIVES TECHNOLOGY 63 EGIS SPECIFICATIONS SK75326 6 CHAPTER 5 SPECIFICATIONS...

Страница 95: ...EGIS SK75326 6 PG DRIVES TECHNOLOGY 64...

Страница 96: ...us Output Status Output Status Output Status Output Status Output 12V 50mA source R R R R Reverse Alarm Output everse Alarm Output everse Alarm Output everse Alarm Output everse Alarm Output 24V 50mA...

Страница 97: ...EGIS SK75326 6 PG DRIVES TECHNOLOGY 66...

Страница 98: ...1A PROGRAMMER FOR SOLO EGIS AND S DRIVE CONTROLLERS PROGRAMMING AND DIAGNOSTICS SK73762 6 PG DRIVES TECHNOL PG DRIVES TECHNOL PG DRIVES TECHNOL PG DRIVES TECHNOL PG DRIVES TECHNOLOG OG OG OG OGY Y Y Y...

Страница 99: ...this manual is furnished for informational use only is subject to change without notice and should not be construed as a commitment by PG Drives Technology Except as permitted by such terms no part o...

Страница 100: ...rward Decel n 9 4 3 Reverse Accel n 9 4 4 Reverse Decel n 10 4 5 Max Forward Speed 10 4 6 Min Forward Speed 11 4 7 Max Reverse Speed 11 4 8 Min Reverse Speed 11 4 9 Invert Throttle 12 4 10 Sleep Timer...

Страница 101: ...5 3 5 Trip Type 5 Not Used 25 3 6 Trip Type 6 Inhibit Active 25 3 7 Trip Type 7 Throttle Trip 26 3 8 Trip Type 8 Possible Controller Trip 26 3 9 Trip Type 9 Solenoid Brake Trip 26 3 10 Trip Type 10 Hi...

Страница 102: ...rse 38 4 6 Motor or Brake Becomes Very Warm 39 4 7 Batteries Discharge Very Quickly 39 5 Servicing of Defective Units 40 Chapter 5 S Drive Diagnostics 41 1 Introduction 43 2 S Drive Trip Table 43 3 Tr...

Страница 103: ...s 51 Chapter 6 Warning Summary 53 1 Introduction 55 2 Warnings 55 2 1 Introduction 55 2 2 Using The SP1a 55 2 3 Using The SP1a Diagnostics 56 2 4 Forward Accel n 56 2 5 Forward Decel n 56 2 6 Reverse...

Страница 104: ...ostics Chapter 4 Egis Diagnostics Chapter 4 Egis Diagnostics Chapter 4 Egis Diagnostics This chapter deals specific trip types and codes pertaining wto the Egis Controller Chapter 5 S Chapter 5 S Chap...

Страница 105: ...SP1A SK73762 6 PG DRIVES TECHNOLOGY VIII...

Страница 106: ...PG DRIVES TECHNOLOGY 1 SP1A PROGRAMMING SK73762 6 CHAPTER 1 PROGRAMMING...

Страница 107: ...SP1A SK73762 6 PG DRIVES TECHNOLOGY 2...

Страница 108: ...ogramming should only be conducted by competent personnel with in depth knowledge of PGDT electronic controllers Incorrect programming could result in an unsafe set up of a vehicle for a user PGDT acc...

Страница 109: ...to the controller and has a context sensitive help function available to guide users through the menus The SP1a can also display error messages from the controller which allows any problems with the v...

Страница 110: ...lls you what each option does In options it tells you what to do next SP1A KEYPAD LAYOUT Help Button This button steps up through the menu lists increases the value of settings and selects functions U...

Страница 111: ...gy if there is the slightest doubt On a more general note it is possible to set up a controller so that it is unsuitable for some users or even some vehicles In addition the SP1a programmer should not...

Страница 112: ...al and the controller can be simply reset by switching off then on again Different versions of the SP1a are fitted with different connectors D49371 programmers are designed to program Solo controllers...

Страница 113: ...as tripped If a trip occurs when the SP1a is already connected then no diagnostic information will appear When the SP1a is connected to a PGDT programmable controller the electromagnetic compatibility...

Страница 114: ...ill be relevant Setting this value too high could cause the scooter to tip when accelerating up a slope 4 2 Forward Decel n Adjusts the value for forward deceleration or braking of the vehicle in incr...

Страница 115: ...taken to reach standstill from full reverse speed i e the higher the value the slower the deceleration It is the responsibility of the scooter manufacturer to ensure that the emergency stopping distan...

Страница 116: ...ometer is in the Slow position If there is no Slow Fast switch fitted then only the Fast value will be relevant 4 7 Max Reverse Speed This sets the MAXIMUM reverse speed of the scooter So long as a Sl...

Страница 117: ...system setting Throttle Invert Polarity to No means that if throttle potentiometer wiper is approaching the high reference then direction will be forwards Yes is opposite to this On a single ended ty...

Страница 118: ...PG DRIVES TECHNOLOGY 13 SP1A DIAGNOSTICS SK73762 6 CHAPTER 2 DIAGNOSTICS...

Страница 119: ...SP1A SK73762 6 PG DRIVES TECHNOLOGY 14...

Страница 120: ...apter should only be used to decide the starting point of your own diagnosis as it is possible for the controller to indicate a trip in another component even though the controller itself may be defec...

Страница 121: ...the batteries require charging A trip may have occurred previously refer to Chapter 1 section 4 11 for details of how to read the controller s system log then section 3 1 to establish the trip type 2...

Страница 122: ...ttery and diagnostics indicator If you look at the below diagram you will see that 10 different types of trip are defined The number of bars flashing rapidly on the TruCharge display indicates the tri...

Страница 123: ...ts a Motor Wiring Trip then the single lamp or LED will flash three times pause and then flash three times and so on The flash sequence represents the Trip Code which would be displayed if a TruCharge...

Страница 124: ...ld be as below Diagnosis Code 1500 solenoid brake fault check brakes and connections Press enter to continue From the above you can see there is a 4 digit number this is known as the trip code in this...

Страница 125: ...SP1A SK73762 6 PG DRIVES TECHNOLOGY 20...

Страница 126: ...PG DRIVES TECHNOLOGY 21 SP1A SOLO DIAGNOSTICS SK73762 6 CHAPTER 3 SOLO DIAGNOSTICS...

Страница 127: ...SP1A SK73762 6 PG DRIVES TECHNOLOGY 22...

Страница 128: ...lo Trip Table 0810 7 8 Throttle Trip Ref to Section 3 7 Possible Controller Trip 1400 3 Motor Wiring Trip Ref to Section 3 3 1500 9 Solenoid Brake Trip Ref to Section 3 9 1502 9 Solenoid Brake Trip Re...

Страница 129: ...t in the driving position Check the controller voltage Refer to 3 6 6 Bar A throttle trip is indicated Make sure that the throttle is in the rest position before switching on the scooter Check the con...

Страница 130: ...e then the controller may be defective Refer to section 5 3 4 Trip Type 4 Parking Brake Off This occurs if the freewheel switch is operated whilst the vehicle is driving or if the freewheel switch is...

Страница 131: ...ATT ve nominal 0 25V P2 pin 3 If the 10 k ISO Test resistor is used with single ended throttle the nominal value at Wiper is 0 188V If the throttle input is functioning correctly and the trip is still...

Страница 132: ...st common reasons for this are overcharging of the battery or bad connections between the controller and the batteries Check the batteries and the connections to them If the trip is still present afte...

Страница 133: ...his Secondly check the voltage at the controller s slow fast input On a correctly functioning system the voltage should be as below If the voltages are incorrect then check the wiring and connectors t...

Страница 134: ...n 5 4 6 Motor or Brake Becomes Very Warm The motor will become very warm if it is being overloaded One cause maybe that the solenoid brake is jamming To check this refer to the vehicle manufacturer s...

Страница 135: ...or a PGDT approved service organization for repair Opening or making any unauthorized adjustments or modifications to the controller or its components will invalidate any warranty and may result in h...

Страница 136: ...PG DRIVES TECHNOLOGY 31 SP1A EGIS DIAGNOSTICS SK73762 6 CHAPTER 4 EGIS DIAGNOSTICS...

Страница 137: ...SP1A SK73762 6 PG DRIVES TECHNOLOGY 32...

Страница 138: ...4 0A00 Blink Sleep Mode Ref to section 3 11 1D02 8 Throttle Trip Ref to section 3 7 Trip Code Trip Type Description Throttle Trip Ref to section 3 7 Possible Controller Trip Throttle Trip Ref to sect...

Страница 139: ...indicated Make sure that all connections are secure Contact your service agent 8 Bar 9 Bar An excessive voltage has been applied to the controller This is usually caused by a poor battery connection...

Страница 140: ...n made then the controller may be defective Refer to section 5 3 4 Trip Type 4 Parking Brake Off This occurs if the freewheel switch is operated whilst the vehicle is driving or if the freewheel switc...

Страница 141: ...pin 7 to BATT ve nominal 2 5V Lo Ref pin 5 to BATT ve nominal 0 25V Single ended throttle Hi Ref pin 12 to BATT ve nominal 4 75V Wiper pin 7 to BATT ve nominal 0 25V Lo Ref pin 5 to BATT ve nominal 0...

Страница 142: ...e battery voltage has risen above 38V for a 24V controller or above 42V for a 36V controller The most common reasons for this are overcharging of the battery or bad connections between the controller...

Страница 143: ...roller s slow fast input On a correctly functioning system the voltage should be as below If the voltages are incorrect then check the wiring and connectors to the slow fast switch Tiller pin 9 0V 0 5...

Страница 144: ...y Warm The motor will become very warm if it is being overloaded One cause maybe that the solenoid brake is jamming To check this refer to the vehicle manufacturer s instructions 4 7 Batteries Dischar...

Страница 145: ...or a PGDT approved service organization for repair Opening or making any unauthorized adjustments or modifications to the controller or its components will invalidate any warranty and may result in h...

Страница 146: ...PG DRIVES TECHNOLOGY 41 SP1A S DRIVE DIAGNOSTICS SK73762 6 CHAPTER 5 S DRIVE DIAGNOSTICS...

Страница 147: ...SP1A SK73762 6 PG DRIVES TECHNOLOGY 42...

Страница 148: ...11 Inhibit 1 Active Ref to section 3 6 1 Inhibit 2 Active Ref to section 3 6 2 Inhibit 3 Active Ref to section 3 6 3 0E07 7 Throttle Trip Ref to Section 3 7 0E08 7 Throttle Trip Ref to Section 3 7 150...

Страница 149: ...ed Check the position of the switch or lever Check the controller voltage Refer to 3 4 4 Bar Not used 5 Bar The controller is being inhibited from driving this may be because the battery charger is co...

Страница 150: ...nd wiring If the trip is still present after the above checks have been made then the controller may be defective Refer to section 5 3 4 Freewheel Mode Engaged This occurs if the freewheel switch is o...

Страница 151: ...se for inhibit 3 input is for disabling the vehicle s drive when the Off board charger is connected via the tiller Check that the battery charger is disconnected If the charger is disconnected then th...

Страница 152: ...entiometer Wiper 2F01 7 Throttle displaced at power up If the throttle input is functioning correctly and the trip is still present then the controller may be defective Refer to section 5 3 8 Trip Typ...

Страница 153: ...ns have been checked then the controller may be defective Refer to section 5 3 11 Blink System Asleep To use the scooter once it has been immobilized by the Sleep Timer function turn the scooter off a...

Страница 154: ...rake is not jammed Refer to the vehicle manufacturer s instructions to see how to do this Secondly check the voltage at the controller s slow fast input On a correctly functioning system the voltage s...

Страница 155: ...the voltages are correct and the trip is still present then the controller may be defective Refer to section 5 4 6 Motor or Brake Becomes Very Warm The motor will become very warm if it is being overl...

Страница 156: ...ed to PGDT or a PGDT approved service organization for repair Opening or making any unauthorized adjustments or modifications to the controller or its components will invalidate any warranty and may r...

Страница 157: ...SP1A SK73762 6 PG DRIVES TECHNOLOGY 52...

Страница 158: ...PG DRIVES TECHNOLOGY 53 SP1A WARNING SUMMARY SK73762 6 CHAPTER 6 WARNING SUMMARY...

Страница 159: ...SP1A SK73762 6 PG DRIVES TECHNOLOGY 54...

Страница 160: ...ings listed below 2 Warnings 2 1 Introduction Programming should only be conducted by competent personnel with in depth knowledge of PGDT electronic controllers Incorrect programming could result in a...

Страница 161: ...that the emergency stopping distance is within the distance specified for the country in which the scooter will be used For countries requiring CE marking this is as specified in EN12184 Chapter 1 Sec...

Страница 162: ...rrect or badly effected repair Chapter 3 Sections 1 2 10 Batteries Discharge Very Quickly The ambient temperature has a significant effect on battery capacity Therefore if the temperature is lower tha...

Страница 163: ...ted by healthcare professionals with in depth knowledge of PGDT electronic controllers An incorrect or badly effected repair could result in an unsafe set up of a scooter PGDT accept no liability for...

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