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Hamworthy Trigon

ST1 Dual Aspect / Field Solar Pump Station

Installation, Commissioning,

Operation & Service Instructions

IMPORTANT NOTE

THESE INSTRUCTIONS MUST BE READ

AND UNDERSTOOD BEFORE INSTALLING,

COMMISSIONING, OPERATING OR

SERVICING EQUIPMENT

Содержание Trigon ST1

Страница 1: ... Dual Aspect Field Solar Pump Station Installation Commissioning Operation Service Instructions IMPORTANT NOTE THESE INSTRUCTIONS MUST BE READ AND UNDERSTOOD BEFORE INSTALLING COMMISSIONING OPERATING OR SERVICING EQUIPMENT ...

Страница 2: ... operating safely and efficiently Service Contracts Regular routine servicing of equipment by Hamworthy service engineers inspects the safety and integrity of the plant reducing the risk of failure and improving performance and efficiency Service contracts enable you to plan and budget more efficiently Breakdown service repair replacement Hamworthy provide a rapid response breakdown repair or repl...

Страница 3: ...E INSTALLING COMMISSIONING OPERATING OR SERVICING THIS EQUIPMENT THE TRIGON ST1 DUAL ASPECT FIELD SOLAR PUMP STATION COMPLIES WITH ALL RELEVANT EUROPEAN DIRECTIVES PUBLICATION NO 500001282 ISSUE A JUNE 2013 Hamworthy Trigon ST1 Dual Aspect Field Solar Pump Station Installation Commissioning Operation Service Instructions ...

Страница 4: ... 1 20 HAMWORTHY TRIGON INSTALLATION AND OPERATION MANUAL DUAL PUMP STATION FOR USE WITH SOLAR PUMP STATION ST1 Dual pump station for installations with two collector fields Customer Service Centre Hamworthy Heating Limited Fleets Corner Poole Dorset BH17 0HH l ...

Страница 5: ...lation specialist 5 3 1 Assembly for installations with two collector fields 6 4 Commissioning specialist 8 4 1 Flushing and filling the solar circuit 9 4 2 Preparations before flushing 11 4 3 Flushing and filling 11 Flushing and filling for installations with two collector fields 12 4 4 Setting the solar system 14 5 Maintenance specialist 15 5 1 Draining the solar system 15 6 Technical data 16 6 ...

Страница 6: ...alves and fittings checked for leakage used to circulate the solar fluid in the solar circuit It may only be used in connection with a solar station including safety devices The station is mounted on a wall bracket and fixed with clips It contains important fittings and safety devices for the operation of the installation Ball valve Check valve Thermometer Flowmeter to display the flow rate Ball v...

Страница 7: ...calding due to vapour escape During installation check the local conditions and if a discharge line must be connected to the safety group Observe the instructions regarding the pressure relief valve Attention material damage due to high temperatures Install the solar station at a sufficient distance from the collector field since the solar fluid may be very hot near the collector It may be necessa...

Страница 8: ...ion specialist 1 Take off the front shell of the solar station 2 To remove the solar station from the mounting plate push the clips upwards using a screwdriver The station can then be pulled forwards after disconnecting the tubes 3 Screw off the safety group 5 2 of the ST1 TOP 4 Mount this safety group to the ball valve 5 1 of the extension station ...

Страница 9: ...6 2 and tighten the counter nuts 5 Mount the insulating front shell of the extension station To do this you must cut out the insulation at the connecting piece 6 Mount the reducer to the outlet of the return ball valve 3 1 of the ST1 Top 7 Screw the fill and drain valve dismounted before into this reducer 8 Centre the fill and drain valve and tighten the counter nuts 9 Mount the extension station ...

Страница 10: ...aterial resistant to high temperatures 13 Connect the pipe for the expansion tank below the pressure gauge 5 4 and fix the bracket for the expansion tank Optionally available 14 Pressurise the expansion tank as specified by the manufacturer and connect the expansion tank 15 Mount the shut off valve with integrated flush valve so that you can check the pressure of the expansion tank when servicing ...

Страница 11: ...risk of frost If you flush with water make sure that the installation is completely drained before filling with solar fluid Use the solar fluid Tyfocor L a mixture of propylene glycol and water with 45 of propylene glycol Note regarding the commissioning sequence When putting the system into operation first fill the heating circuit and then the solar circuit This guarantees that heat that may poss...

Страница 12: ...valves required to flush and fill are integrated in the solar station To flush the dirt particles out of the installation only use flush and fill stations with fine filters Ball valve with check valve normal flow direction in the figure below downwards 0 45 90 Ball valve open flow only in flow direction Ball valve half closed flow in both directions Ball valve closed no flow ...

Страница 13: ... 22 20 339 5 7 The air liberated from the solar fluid is collected in the upper part of the Airstop and can be released at the vent plug Danger danger of scalding due to vapour escape The escaping medium can have a temperature of more than 100 C and cause scalding Note venting the solar system after commissioning At the beginning vent the solar system daily and then weekly or monthly depending on ...

Страница 14: ...Connect the fill station to the solar station Pressure hose to the fill valve 5 3 Flush hose to the drain valve 6 3 4 3 Flushing and filling 1 Open the fill and drain valves 5 3 6 3 2 Put the flush and fill station into operation and flush the installation until the solar fluid exits without bubbles 3 Vent the solar system several times at the vent plug of the Airstop 2 1 until clear water exits w...

Страница 15: ...nd drain valve of the second collector field 3 2 2 Repeat steps 1 4 under point 4 3 Flushing and filling and continue with point 3 Consider the pressure relief valve 6 bars 3 Close the drain valves 4 3I6 3 with the filling pump running and increase the system pressure to about 5 bars The system pressure can be read on the pressure gauge Close the fill valve 3 2I5 3 and switch off the pump of the f...

Страница 16: ...f the flush and fill station see instructions regarding the expansion tank 7 Close the fill valve 3 2I5 3 and the drain valve 4 3I6 3 8 Turn the return ball valves 3 1I5 1 to operating position 0 see page 9 9 Connect the required controller to the mains and set the solar circuit pump to ON in the manual mode according to the controller instructions 10 Remove the hoses of the flush and fill station...

Страница 17: ...qualizing valve of the main collector allows you to adjust the overall flow rate in the installation 2 The flowmeter in the extension station for Solerio Transfert ST1 only serves to display the flow rate 3 For the correct adjustment observe the adjustment values of the flow rate 4 Fix the insulating front shells of the solar stations 5 Switch the controller to automatic mode see controller instru...

Страница 18: ...the solar system or drain valve 6 3I4 3 Make sure that the solar fluid is collected in a heat resistant container Danger danger of scalding due to hot solar fluid The escaping medium may be very hot Place the collecting container so that people standing nearby are not endangered when the solar system is being emptied 3 Open the drain valve at the lowest point of the solar thermal system 4 Open a v...

Страница 19: ...ction for expansion vessel external thread flat sealing Outlet pressure relief valve internal thread Operating Max admissible pressure PN 10 data Max operating temperature 120 C Max short time temperature 160 C 15 minutes Max propylene glycol concentration 40 Equipment Pressure relief valve 6 bars Pressure gauge 0 6 bars Check valve 200 mm wc can be opened Materials Valves and fittings Brass Seals...

Страница 20: ...6 Technical data 0DNO0202 Installation Operation Dual Pump Station With ST1 17 20 6 1 Pressure drop characteristics Dual Pump Station Pressure m wc Pressure kPa Flow rate l h ...

Страница 21: ...7 Spare parts installer 18 20 Installation Operation Dual Pump Station With ST1 0DNO0202 7 Spare parts installer ...

Страница 22: ...n HHL Part no 1 Wall bracket 073337 2 Fixation clip x 5 073071 3 Front and back insulating shell made of EPP 073794 4 Screw connections N C 5 Ball valve with check valve flow towards collector field 2 073072 6 Thermometer blue flow towards collector field 2 073788 7 Pump Wilo Star ST 15 7 ECO 3 073068 8 Flowmeter 3 22 l min ST 20 073792 9 Drain connection 073346 10 Sealing set for ST1 073347 11 Ca...

Страница 23: ...ervice Centre Hamworthy Heating Limited Fleets Corner Poole Dorset BH17 0HH Telephone 0845 450 2866 Fax 01202 662522 service hamworthy heating com 20 20 Installation Operation Dual Pump Station With ST1 0DNO0202 ...

Страница 24: ...E INSTALLING COMMISSIONING OPERATING OR SERVICING THIS EQUIPMENT THE TRIGON ST1 DUAL ASPECT FIELD SOLAR PUMP STATION COMPLIES WITH ALL RELEVANT EUROPEAN DIRECTIVES PUBLICATION NO 500001282 ISSUE A JUNE 2013 Hamworthy Trigon ST1 Dual Aspect Field Solar Pump Station Installation Commissioning Operation Service Instructions ...

Страница 25: ......

Страница 26: ...ales Service McDowall Modular Services 2 Penson Road Queenslie Industrial Estate Glasgow G33 4AG tel 0141 336 8795 fax 0141 336 8954 email MMS McDowallModularServices hamworthy heating com North East England Service Allison Heating Products 12 Sunnyside Lane Cleadon Village Sunderland SR6 7XB tel 0191 536 8833 fax 0191 536 9933 email allison heating gmail com Customer Service Centre Hamworthy Heat...

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