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MANUAL P/N FSG–MNL–00183 Revision B

OPERATION INSTALLATION MAINTENANCE

MANUAL

FOR HALE FLEX SERIES

SINGLE STAGE BOOSTER PUMPS

HALE PRODUCTS, INC.

A Unit of IDEX Corporation

607 NW 27th Ave, Ocala, FL 34475

(800) 533.3569

(800) 520.3473 (FAX)

www.haleproducts.com

Содержание HALE FLEX AP

Страница 1: ...LE PRODUCTS INC ALL RIGHTS RESERVED OPERATION INSTALLATION MAINTENANCE MANUAL FOR HALE FLEX SERIES SINGLE STAGE BOOSTER PUMPS BY HALE PRODUCTS INC A Unit of IDEX Corporation 607 NW 27th Ave Ocala FL 3...

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Страница 3: ...orage 7 4 PUMP OVERVIEW 9 5 INSTALLATION 11 5 1 Warnings And Cautions 11 5 2 Risk Assessment 11 5 3 Special Tools 11 5 4 Mounting A Hale Booster Pump 11 5 4 1 Hardware Requirements 13 5 4 1 1 Mounting...

Страница 4: ...ntive Maintenance Procedures 22 7 4 1 After Each Use 22 7 4 2 Quarterly Maintenance every three months 22 7 4 2 1 Check Gearbox Fluid Level 22 7 4 2 2 Perform Vacuum Test 23 7 4 3 Annual Pump Maintena...

Страница 5: ...l 25 Figure 13 Loss Of Suction Fault Flow Chart 28 Figure 14 Cavitation Fault Flow Chart 30 LIST OF TABLES Number Title Page Table 1 Hale Flex Series Single Stage Booster Pump Drawings 9 Table 2 Flex...

Страница 6: ...nstant Velocity EN 1028 1 Fire Fighting Pumps Centrifugal Pumps General And Safety Requirements FAST Factory Authorized Service Team NFPA National Fire Protection Association NPT American National Sta...

Страница 7: ...o the procedure step The headings used and their definitions are INDICATES A HAZARDOUS SITUATION WHICH IF NOT AVOIDED WILL RESULT IN SERIOUS INJURY OR DEATH INDICATES A HAZARDOUS SITUATION WHICH IF NO...

Страница 8: ...O NOT REACH INSIDE THE PUMP SUCTION WHEN THE ENGINE IS RUNNING CONTACT WITH MOVING COMPONENTS MAY RESULT IN SERIOUS INJURY DO NOT REMOVE OR AL TER GUARDS OPEN AT LEAST ONE DISCHARGE VALVE SLIGHTLY TO...

Страница 9: ...DEBRIS IF SIGNIFICANT METAL FRAGMENTS ARE PRESENT REPORT CONDITION TO AHJ SO SERVICE CAN BE PERFORMED DO NOT ALLOW A WHIRLPOOL AT THE SUCTION STRAINER WHEN DRAFTING DO NOT EXCEED 15 DEGREE ANGLE IN OP...

Страница 10: ...EADING DOES NOT FALL BELOW ZERO 0 OR THE PRIMING PUMP DOES NOT DISCHARGE WA TER TO THE GROUND WITHIN 30 SECONDS STOP THE PUMP AND CHECK FOR AIR LEAKS OPEN AT LEAST ONE DISCHARGE VALVE SLIGHTLY TO PREV...

Страница 11: ...HJ AND THE APPARATUS MANUFAC TURER 2 1 Overview This manual ONLY covers the Flex Series of single stage booster pumps 2 2 Pump Specifications and Numbering Each pump has a unique serial number that ca...

Страница 12: ...iate model input drive type capacity NFPA rated flow shown and units code gear ratio code gearbox type code and serial number Figure 1 is an example of Hale pump identification plate marking conventio...

Страница 13: ...r Support immediately hale customer service idexcorp com 3 2 Pump Gearbox Shipped Without Fluid HALE FLEX SERIES PUMPS ARE SHIPPED WITHOUT GEAR OIL FILL THE GEARBOX WITH MANUAL TRANSMISSION FLUID SPEC...

Страница 14: ...8 THIS PAGE INTENTIONALLY BLANK...

Страница 15: ...ed for water and need an external primer to evacuate air to pump water from a static source All Hale Flex Series single stage booster pumps support outlet rotation see Table 1 for the applicable drawi...

Страница 16: ...n Additional theory of operation is provided in FSG MNL 00184 Technical Manual For Hale Single Stage Booster Pumps that is located on the flash drive provided with the pump or available from the TECH...

Страница 17: ...ID WARRANTY 5 2 Risk Assessment When EN 1028 applies the pump installer shall develop and deliver a method statement and risk assessment of operations when installing a Hale booster pump on firefighti...

Страница 18: ...INTERLOCK SYSTEM PROPERLY MAY RESULT IN PTO DAMAGE HALE PUMPS ARE SHIPPED WITHOUT OIL FILL GEARBOX WITH FLUID LISTED IN TABLE 5 BEFORE OPERATION OPEN AT LEAST ONE DISCHARGE VALVE SLIGHTLY TO PREVENT...

Страница 19: ...the gearbox drain fill and sight glass The gearbox drawing FSG PL 01481 Sheet 5 shows the gearbox lubrication points The drawing can be found on the flash drive provided with the pump or on the Hale...

Страница 20: ...er pumps Table 2 Flex Series Inlet And Discharge Connections PUMP MODEL INLET DISCHARGE VIC THREAD FLANGE THREAD AP 5 INCH N A 115 Flange Four 7 16 14 UNC On 4 3 8 Bolt Circle N A M Flange Four 7 16 1...

Страница 21: ...apparatus should be tested Performance testing data should be part of the delivery documentation provided by the OEM apparatus builder Actual installed perfor mance may be determined by the powertrain...

Страница 22: ...ter tank DO NOT OPERATE PUMP WITHOUT SUCTION STRAINER IN PLACE Then perform the following steps A Fully close discharge and drain valves B Follow OEM and PTO manufacturer instructions to engage pump P...

Страница 23: ...TERLOCK INDICATORS ARE ILLUMINATED PUMP DISCHARGE PRESSURE SHOULD INCREASE WITH ENGINE SPEED WHEN OPENING THROTTLE IF ENGINE SPEED INCREASES WITHOUT INCREASE IN PRESSURE THE PUMP MAY BE CAVITATING DO...

Страница 24: ...Open any discharge valve including tank fill to evacuate air from pump and plumbing Bleed off all air from water supply hoses before opening intake valve or beginning pumping oper ations Cavitation i...

Страница 25: ...erature can increase cavitation Know your elevation Pump performance is reduced at higher elevations where there is less air pressure to push the water into the pump similar to low barometer 6 7 Post...

Страница 26: ...20 THIS PAGE INTENTIONALLY BLANK...

Страница 27: ...n pump and valves See paragraph 7 4 2 2 Perform Vacuum Test None Annually Every 12 Months Perform Pump Perfor mance Test Check the pump according to the rating at each capacity and compare the results...

Страница 28: ...rs 3 Suction tube cap washers 4 Suction hose adapters 5 Suction strainer s B Remove any foreign matter from hose s and coupling s C Replace all worn or damaged washer s and lubricate as required D Ver...

Страница 29: ...fies both flow and pressure it is necessary to restrict the flow somewhat to build up the pump pressure In normal pumping this restriction would be caused by the friction loss in the lines and the noz...

Страница 30: ...icate Use ONLY lubricants listed in para graph 7 4 4 1 1 Recommended Gearbox Lubricants Lubricate the gearbox as instructed in para graph 7 4 4 1 Fluid Change Procedure 7 4 4 1 Fluid Change Procedure...

Страница 31: ...NL 00184 Technical Manual For Hale Single Stage Booster Pumps if excessive metal is found on drain plug This manual and additional information can be found on the flash drive provid ed with the pump o...

Страница 32: ...wing specifications ZF FreedomLine EATON PS 164 Rev 7 MACK TO A Plus MERITOR 0 81 NAVISTAR INTERNATIONAL TMS 6816 ROCKWELL EATON FULLER CD 50 PS 081 Equivalent gearbox lubricants AMSOIL SAE 50 Long Li...

Страница 33: ...o FSG MNL 00184 Technical Manual For Hale Single Stage Booster Pumps if the pump experiences a fault other than one listed herein The technical manual and addi tional information such as drawings pump...

Страница 34: ...28 Figure 13 Loss Of Suction Fault Flow Chart...

Страница 35: ...e IAW AHJ See NOTE Suction Hose Connections Not Tight Tighten hose connection s Replace with different hose s Suction Hose Connection Gaskets Leaking Lubricate hose connection gasket s Replace hose co...

Страница 36: ...30 8 2 Cavitation Fault Flow Chart Figure 14 Cavitation Fault Flow Chart...

Страница 37: ...lines to in crease flow rate to pump Intake Restriction Collapsed Suction Hose If Equipped Partially Closed Intake Valve s Suction Hose Strainer Clogged Replace with different hose s If equipped make...

Страница 38: ...32 THIS PAGE INTENTIONALLY BLANK...

Страница 39: ...ht Additionally included herein is warranty information MANUFACTURER S INFORMATION Division Address Telephone Class 1 Mailing 607 NW 27th Ave Ocala FL 34475 Email https www haleproducts com 800 533 35...

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