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Malfunctions

DANGER

On the lifting accessory hazards exist during troubleshooting!

Failure to observe the instructions may result in damage, malfunctions or
total failure of the lifting pins, as well as impairment of the safety of the
lifting pins!

–

Only allow qualified personnel to carry out troubleshooting.

–

Take damaged lifting pins out of service immediately.

8.1

Malfunctions and corrective measures

Malfunction

Cause

Corrective measures

Balls no longer retract or
can be pushed out

Contamination in the
openings

Clean the lifting pin

Balls no longer retract or
can be pushed out

Exceeding of the service life
or overloading by user

lifting pin replacement

Balls missing

Improper handling

lifting pin replacement

Shackles are no longer
movable

Overloading

lifting pin replacement

Содержание EH 22350

Страница 1: ...TRANSLATION OF THE ORIGINAL OPERATING INSTRUCTIONS lifting pin Keep for future use...

Страница 2: ...s Revisions to the document Date Version Changes 05 10 2022 01 First draft Approvals This document requires the following approvals Name Title 2022 by Erwin Halder KG These original operating instruct...

Страница 3: ...9 2 5 Special danger warnings residual dangers 20 2 5 1 Symbols used on the lifting accessory 20 2 5 2 Dangers due to falling loads 20 2 5 3 Dangers from hot surfaces 20 2 5 4 Dangers due to incorrect...

Страница 4: ...bly 39 5 1 Notes on hazards during assembly 39 5 2 Preparatory measures 39 5 3 Choice of location of use 39 5 3 1 Necessary operating and maintenance areas 39 5 3 2 Requirements for the location of us...

Страница 5: ...tion 29 Figure 3 Installation examples 1 lifting pins 31 Figure 4 Installation examples 2 lifting pins 32 Figure 5 Materials 33 Figure 6 Dimensioned drawing lifting pins 34 Figure 7 Examples of symbol...

Страница 6: ...s in particular to the listed safety instructions After studying the original operating instructions you can use the lifting pin in a safe manner maintain the lifting pin according to regulations clea...

Страница 7: ...0602 22350 0702 22350 0604 22350 0704 22350 0606 22350 0706 22350 0611 22350 0711 22350 0612 22350 0712 22350 0614 22350 0714 22350 0616 22350 0716 22350 0621 22350 0721 22350 0623 22350 0723 22350 06...

Страница 8: ...SIGNAL WORD Symbol for more detailed explanation of the danger Nature and source of the danger Possible consequence s in case of non compliance Measure s to avoid the danger Danger levels DANGER Hazar...

Страница 9: ...symbol provides useful information Texts that follow this mark are lists Texts that follow this mark describe activities that are to be carried out in the specified order Texts in quotation marks are...

Страница 10: ...bserve original operating instructions This symbol indicates that the original operating instructions must be observed Recycling This symbol stands for the return of various materials into recycling C...

Страница 11: ...ded if they are attributable to one or more of the following causes improper or inappropriate use of the lifting pin improper assembly commissioning operation servicing and cleaning of the lifting pin...

Страница 12: ...written consent of Erwin Halder KG except for internal purposes Contraventions obligate to compensation for damages We reserve the right to make further claims 1 4 Warranty conditions The warranty co...

Страница 13: ...r lifting and holding individual loads The lifting pins are not suitable for rotating the load Damaged lifting pins can endanger lives Before each use check the lifting pin for visible defects e g def...

Страница 14: ...the lifting pins after exceeding the maximum permissible load cycles see 3 3 Technical data After exceeding the maximum permissible load cycles see 3 3 Technical data the lifting pins must be permane...

Страница 15: ...rwise safe operation is not guaranteed For all personal injury and damage to property resulting from improper use the operator of the lifting pins and not the manufacturer is responsible Regarding the...

Страница 16: ...rd parties it cannot be guaranteed that they have been designed and manufactured to meet the requirements on stress and safety Parts and optional equipment not supplied by Erwin Halder KG are not appr...

Страница 17: ...dge of the relevant regulations qualified personnel are able to carry out the work assigned to them and to independently recognise and avoid possible dangers 2 2 1 Responsibilities Improper handling c...

Страница 18: ...p unauthorised persons away from the area of use If in doubt speak to such persons and instruct them to leave the area of use Interrupt work as long as unauthorised persons are in the area of use 2 2...

Страница 19: ...ork on the lifting pins may only be carried out by qualified or instructed personnel see 2 2 Staff requirements In case of malfunctions stop using the lifting pins immediately Have faults rectified by...

Страница 20: ...ting pin in a legible condition Renew this information as necessary 2 5 2 Dangers due to falling loads WARNING Risk of injury from loads falling down when opening the lifting pin A failure to observe...

Страница 21: ...to lift hold or carry people Only use approved location holes Before each use check the lifting pins for visible defects e g deformations breaks cracks damage missing balls corrosion function of the r...

Страница 22: ...the lifting pins out of operation immediately Make sure that you use sufficiently dimensioned lifting pins for loads Make sure that the locking press button is never actuated under load 2 5 7 Dangers...

Страница 23: ...unauthorised persons A failure to observe this will result in death or serious injury Check that there are no unauthorised persons on site Prevent unauthorised persons from entering the area of use 2...

Страница 24: ...Before each use check the lifting pins for visible defects e g deformations breaks cracks damage missing balls corrosion function of the release Remove damaged lifting pins immediately from any furthe...

Страница 25: ...ting accessory Safety shoes Wear non slip safety shoes to protect against heavy falling parts or slipping on smooth surfaces Protective gloves Wear protective gloves to protect your hands from frictio...

Страница 26: ...outes for rescue vehicles clear Measures to be taken in the event of accidents Trigger an emergency stop on the hoisting system in which the lifting pins are used Rescue people from the danger zone In...

Страница 27: ...fficiently qualified and instructed personnel to work on the lifting pins The operator must ensure that all employees who interact with the lifting pins have read and understood the original operating...

Страница 28: ...ument are for providing a basic understanding and may differ from the actual design 3 1 1 Overview of functional elements Figure 1 Overview of functional elements 1 Shackle 5 Press bolt 2 Hexagon head...

Страница 29: ...3 Description of the lifting pins 3 1 Overview 29 3 1 2 Type plate overview inscription Figure 2 Type plate overview inscription 1 Type plate inscription of the lifting pin 1 Part number Year Material...

Страница 30: ...insert the lifting pin the operator must keep the press button pressed This causes the balls to be retracted via the press bolt The operator can now insert the lifting pin into the hole and then relea...

Страница 31: ...3 Description of the lifting pins 3 2 Functional description 31 Installation examples Figure 3 Installation examples 1 lifting pin...

Страница 32: ...3 Description of the lifting pins 3 2 Functional description 32 Figure 4 Installation examples 2 lifting pin...

Страница 33: ...Description of the lifting pins 3 2 Functional description 33 3 2 1 Materials Figure 5 Materials 1 Heat treated steel tempered manganese phosphated 2 Stainless steel 1 4542 precipitation hardened 1 2...

Страница 34: ...3 Description of the lifting pins 3 3 Technical data 34 3 3 Technical data Figure 6 Dimensioned drawing lifting pin...

Страница 35: ...25 7 36 0 27 0 30 49 87 5 1 5 10 3 5 3 2 2 8 12 0 22350 0631 22350 0731 12 0 25 14 20 21 5 14 70 11 00 25 7 36 0 27 0 30 49 87 5 1 5 15 3 5 3 2 2 8 12 0 22350 0633 22350 0733 12 0 35 14 20 21 5 14 70...

Страница 36: ...the choice of packaging is the transportation route Unless otherwise contractually agreed the packaging shall comply with the HPE packaging guidelines laid down by the Bundesverband Holzmittel Palette...

Страница 37: ...ransporting the lifting pins package units or pallets Hanging loads can fall down causing a danger to life A danger of tipping over exists during unsecured transport Protruding edges can lead to bruis...

Страница 38: ...s not possible take appropriate precautions to prevent damage to the packing units or pallets of the lifting pins Adjust the length of the carrying means so that the packaging units or pallets of the...

Страница 39: ...ng equipment hand held lamps is available for the work The assembly area is cleaned and dust free The necessary tools are available for the assembly 5 3 Choice of location of use 5 3 1 Necessary opera...

Страница 40: ...r the work in question such as protective clothing and safety shoes WARNING Risk of injury due to lack of space A risk of serious injuries such as scratches piercing or broken bones exists from work e...

Страница 41: ...he operating elements of the lifting pins the equipment of the lifting pins the way the lifting pins works the immediate vicinity of the lifting pins the measures for emergencies Perform the following...

Страница 42: ...at no unauthorised persons are in the work area of the lifting pins Make sure that no persons or limbs of persons are under suspended loads during operation Perform the following control activities on...

Страница 43: ...7 Operation 7 2 Example application 43 Figure 8 Example application Insert Withdraw...

Страница 44: ...7 Operation 7 2 Example application 44 Figure 9 Example application Withdraw...

Страница 45: ...t troubleshooting Take damaged lifting pins out of service immediately 8 1 Malfunctions and corrective measures Malfunction Cause Corrective measures Balls no longer retract or can be pushed out Conta...

Страница 46: ...tion not in a bent position Carry out work on components mounted high up in an upright straight posture Immediately replace all lifting pins that are not in perfect working order Only use original spa...

Страница 47: ...ng 9 2 3 1 Entire lifting pin Functional test 9 2 3 2 Entire lifting pin Visual inspection warning and information signs 9 2 3 3 Annually Entire lifting pin Inspection by an expert 9 2 4 1 9 2 2 Maint...

Страница 48: ...by the spring force Check all other components for functionality Report any damage immediately to your supervisor 9 2 3 3 Visual inspection of warning and information signs Check all warning and info...

Страница 49: ...practical experience in dismantling the lifting accessory Do not stand under suspended loads during disassembly work Please note that in case of an overhead application or horizontal application the l...

Страница 50: ...pins During use or at work always wear the protective equipment required for the work in question e g protective clothing safety goggles safety shoes and safety helmet WARNING Danger of injury due to...

Страница 51: ...ted and authorised personnel to carry out disposal work Collect and separate liquids Cleansers and auxiliary materials used to clean the lifting pins must be disposed of in accordance with local regul...

Страница 52: ...52 11 Annex 11 1 EC Declaration of Conformity On the following pages you will find the EC Declaration of Conformity for these lifting pins and the attached documents...

Страница 53: ...Erwin Halder Stra e 5 9 88480 Achstetten Bronnen Product lifting pin Article group EH 22350 XXXX Function The lifting pins are intended exclusively as lifting hoisting accessory for lifting and holdin...

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