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First Edition: March 31, 2007 

2-3  Checking the Interior  (FX-951/FH-200) 

2-3 

Checking the Interior 

Remove the cover and check the internal components for the following points: 

(1)  Measure the secondary voltage (ACV) of the transformer with the power turned on. 

 

 

 

 

 

 

 

 

 

 

 

If the measured voltage is different from the values of the above table: 

Replace the transformer. 

 

(2)  Check the surface of the P.W.B. (for control/connector) visually. 

If abnormalities such as cracks and explosions are found on the components: 

Replace faulty components. 

If portions around the cracked or exploded components are burned: 

Replace the whole P.W.B. 

 

(3)  Are the transformer and P.W.B. (for control/connector) correctly mounted? 

If the parts are not installed correctly: 

It may result in a failure. Mount the parts correctly. 

 

(4)  Is insulation on the lead wires damaged? 

If the insulation is damaged: 

Replace the damaged lead wires. 

 

(5)  Are there any failures in any of the soldered lead wires? 

If a soldered section is faulty: 

Repair each section. 

 

CAUTION

 

Wear a wrist strap when following these procedures to prevent damage to the P.W.B. 

100V 

AC 24.3V to 29.7V 

110V 

120 V 

220V 

230V 

240V 

 

Measure the voltage 
while touching the 
tester to this section. 

Содержание FX-951

Страница 1: ...onnector and Front Panel 4 3 Power Receptacle Power Switch and Transformer 4 4 Jack 4 5 Iron Holder Chapter 5 Wiring Diagram Warnings cautions and notes are placed at critical points in this manual to...

Страница 2: ...X 951 FH 200 Revision History Revision Date Information Revised Description Approved by Created by March 31 2007 First edition Hirai Nishii March 9 2012 3 2 Station Parts List Change the part number f...

Страница 3: ...tion Flow Chart Iron Holder Check Section 2 5 Checking the Power Supply Line Section 2 2 5 6 Checking the Power Supply Line Section 2 2 1 4 Checking the Interior Section 2 3 Voltage Application Check...

Страница 4: ...n and removal If the receptacle does not allow smooth insertion or removal Replace the P W B for control connector 4 Are the rubber feet of the case R and case L chipped or damaged If the rubber feet...

Страница 5: ...a resistance value is abnormal Replace the power cord 3 During measurement in step 2 above twist and bend the power cord at various angles including the plug and the station connecting part If abnorma...

Страница 6: ...istance on the primary side of the transformer as follows Measuring points Between the soldered parts of the power switch and the power receptacle on the primary side of the transformer If a resistanc...

Страница 7: ...ce faulty components If portions around the cracked or exploded components are burned Replace the whole P W B 3 Are the transformer and P W B for control connector correctly mounted If the parts are n...

Страница 8: ...k the sensor errors 1 Turn on the power switch 2 The following indications appear on the display in the order presented and the buzzer keeps beeping 3 Turn off the power switch If no indication appear...

Страница 9: ...ng temperature NOTE When the tip temperature reaches the setting temperature the buzzer will sound and the heater lamp at the lower right of the panel will start to flash 3 Insert a card Indicator Lef...

Страница 10: ...e beginning If the unit does not operate correctly The P W B is faulty Check the P W B using the procedure in step 7 6 Check the parameters 1 Turn off the power switch before inserting the card 2 If t...

Страница 11: ...etting and returns the unit to the normal operation If the unit does not operate correctly The P W B is faulty Check the P W B using the procedure in step 7 NOTE Perform the following inspection if th...

Страница 12: ...amaged Replenish or replace the rubber foot with a new one 2 There are 11 screws in total securing the iron holder Are any screws lost If lost Replenish the lost screw with a new one 3 Check whether t...

Страница 13: ...ance value is 4 7k 10 when the tip is released from the iron holder the unit conditions are normal If the resistance value is abnormal Replace the switch case assembly with a new one 5 Connect the con...

Страница 14: ...t Insulation test Apply 500VDC and check that the value is 25M or higher Withstanding voltage test Apply 1250VAC 1mA to check that it can resist for 1 second or longer NOTE Perform the following inspe...

Страница 15: ...First Edition March 31 2007 3 1 Exploded Drawings FX 951 FH 200 Chapter 3 Exploded Drawings and Parts List 3 1 Exploded Drawings A B C D E F G H I J K L M 1 2 3 N O P Q R S T U...

Страница 16: ...B2852 H Sales Fuse B2403 250V 2A B2987 250V 1A I Sales Power cord Rubber 2 pole grounding B2387 Vinyl 2 pole grounding B2419 Vinyl 3 conductor CH plug B2436 Without vinyl 3 conductor plug B2421 Molded...

Страница 17: ...ch voltage 100V 110V 120V 220V 230V 240V 1 Repair Holder B3073 2 Repair Only receptacle Please let us know the following part number when ordering 699 031236 3 Repair Jack PJ 35N With nut B3329 Repair...

Страница 18: ...and secure them with 5 screws P tight round head screw M3 16 Figs 4 1 3 4 1 5 and 4 1 6 NOTE Check that the cushion rubber B is installed in the case R and the cushion rubber A is installed in the cas...

Страница 19: ...First Edition March 31 2007 4 1 Opening the Cover FX 951 FH 200 Fig 4 1 7 Rubber feet Two rubber feet are installed for each case Cushion rubber B Fig 4 1 6 Cushion rubber A Fig 4 1 5 Case L Case R...

Страница 20: ...re for jack 5 Remove 4 screws and then disconnect the P W B for control from the front panel Fig 4 2 2 6 Remove 4 screws and then disconnect the P W B for connector and holder from the front panel Fig...

Страница 21: ...sections of the front panel 4 Run the lead wire of the connector section under the P W B to insert and pull the card smoothly Fig 4 2 6 5 Mount the grounding wire of the P W B onto the grounding plate...

Страница 22: ...e and transformer Grounding wires for P W B and jack Assembly procedures Power receptacle power switch and transformer 1 Mount the transformer and grounding plate onto case L with 4 screws TP Bind B1...

Страница 23: ...ig 4 3 3 Assembly procedure 5 Solder the grounding wire Assembly procedure 5 Solder the white lead wire of the transformer Assembly procedure 4 Solder the black lead wire of the transformer Assembly p...

Страница 24: ...plate and chassis 4 4 1 NOTE The external tooth lock washer is installed in only one place Be careful not to lose it 5 Remove the nut outside the case to remove the jack from the case 4 4 2 4 4 7 4 4...

Страница 25: ...position of the transformer NOTE Make sure that the lead wires for jack does not get caught 5 Attach the grounding wires for jack and P W B to the grounding plate with one screw pan head screw M4 x 6...

Страница 26: ...e 3 The spacer is installed between the screw and iron holder base There is another spacer on the opposite side Screws in disassembly 1 Screw in disassembly 2 4 5 2 Pan head screw with spring washer P...

Страница 27: ...rst Edition March 31 2007 5 Wiring Diagram FX 951 FH 200 White Black Red Red Power receptacle Power switch Power receptacle P W B Jack Grounding plate Control P W B Transformer Chapter 5 Wiring Diagra...

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