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MANDO Adapt T211
Maintenance

Order h49 7144.907-333

11.2 Maintenance schedule

The following sections describe the maintenance work
needed to ensure optimum and fault-free operation.

If increased levels of wear are detected during regular
checks, shorten the maintenance intervals to reflect the ac-
tual rate at which signs of wear appear.

Contact the manufacturer for questions relating to mainte-
nance work and maintenance intervals [see »Contact« chap-
ter].

Interval

Maintenance work

daily

Visual inspection of clamping and mating surfaces for signs of
wear, nicks and cracks [see »Visual inspection« chapter]

Visual inspection of the rubber on the CENTREX ring and on
the locating taper for wearing points, nicks and cracks [see
»Visual inspection« chapter]

Visual inspection of rubber on clamping element for signs of
wear, nicks and cracks [see »Visual inspection« chapter]

Complete cleaning if heavily soiled [see »Cleaning« chapter]

Conduct a structural clamping force measurement

weekly or after 40- operat-
ing hours*

Remove the clamping element [see »Removal of the clamping
element« chapter]

Clean the clamping element, clamping taper and coupling area
[see »Cleaning« chapter]

six-monthly or after 3000
operating hours*

Completely clean the product [see »Cleaning« chapter]

Lubricate the product [see »Lubricating the product« chapter]

with storage

See »Storage« chapter

depending upon which stipulation is achieved first

Table 8:

Maintenance table

Содержание MANDO T211

Страница 1: ...Operating instructions incl installation manual MANDO Adapt T211 EN...

Страница 2: ...MANDO Adapt T211 2 Order hotline 49 7144 907 333 Translation of the original operating instructions Order hotli ne 49 7144 907 333...

Страница 3: ...16 2 5 Particular hazards 17 2 6 Other safety instructions 19 2 7 Screws 21 2 8 Functionality 22 2 9 Environmental protection 22 3 Technical data 23 3 1 General information 23 3 2 Performance values...

Страница 4: ...f the product 43 7 6 4 Installation of the adaptation clamping device 44 7 7 Installation of the clamping element 47 7 8 Installation of the changing parts 49 7 8 1 Installation of the variant x times...

Страница 5: ...3 11 4 Visual inspection 77 11 5 Lubricating the product 78 11 6 Use of lubricants 78 12 Disposal 79 13 Faults 80 13 1 Procedure with faults 80 13 2 Fault table 81 13 3 Unlocking the adaptation clampi...

Страница 6: ...g conditions 26 Table 3 Nomenclature application limits 28 Table 4 Maximum workpiece mass 29 Table 5 Screw tightening torques metric control threads 38 Table 6 Screw tightening torques for aluminum co...

Страница 7: ...tion of the product WARNING Serious injuries caused by individual products or by inappropriate combinations of them Read and pay attention to all operating instruc tions for individual products and co...

Страница 8: ...people and damage to ma terials warns of stored energy for example involving springs warns of hand injuries draws attention to the fact that the operating instructions of the product must be read 1 3...

Страница 9: ...e General Terms Conditions of Business and the delivery terms of the manufacturer and all legislative stipula tions valid at the time of conclusion of this contract 1 5 Copyright This manual is protec...

Страница 10: ...ure of the prod uct or the machine tool caused by an incorrect or defective spare parts Always use genuine spare parts made by the orig inal manufacturer NOTE Damage malfunctions or total failure of t...

Страница 11: ...MANDO Adapt T211 General Order hotline 49 7144 907 333 11 1 8 Warranty terms The warranty terms are included in the manufacturer s Gen eral Terms Conditions of Business...

Страница 12: ...t The operator is wholly and solely responsible for any resultant personal injury and or damage to materials Excepted from this are changing parts that HAINBUCH ap proved explicitly for autonomous mac...

Страница 13: ...ING Serious injuries caused by unauthorized presence of unauthorized personnel in the working area Keep unauthorized people away from the working area If in doubt speak to people and direct them to le...

Страница 14: ...ians can work on electrical systems and can independently iden tify and avoid potential hazards Trainees Trainees can only work on the machine under the supervi sion and direction of staff skilled in...

Страница 15: ...us situations WARNING Serious injuries caused by misuse of the product Only in a CE compliant machine tool with a sepa rating set of guards Only use with compatible products Only use for the type of u...

Страница 16: ...e examples of unintended use of the product If workpieces are not clamped properly If people fail to observe the safety stipulations when working on the product and failing to use additional pro tecti...

Страница 17: ...anual The following section explains these additional items of personal protec tive equipment Protective gloves To protect the hands from friction chafing stabbing or deeper injuries and from contact...

Страница 18: ...cidental initiation of the clamping pro cess for example due to an installation error with the power supply or a programming error Insufficient workpiece clamping DANGER Serious injuries caused by par...

Страница 19: ...injuries caused by workpieces being ejected centrifugally when clamping unit is re leased while still rotating Never release the clamping of the workpiece while it is still rotating DANGER Serious in...

Страница 20: ...chine spindle is unable to start up WARNING Serious injuries caused by reaching into slots and bores Never reach into slots or bores WARNING Serious injuries caused by workpieces dropping or the clamp...

Страница 21: ...rews WARNING Serious injuries caused by radially installed screws being ejected centrifugally if installed in correctly poor handling Do not open the screws secured with sealing lac quer Screws and th...

Страница 22: ...or incorrect dis posal of environmentally hazardous substances If environmentally hazardous substances enter the environment accidentally take immediate re medial action If in doubt notify the releva...

Страница 23: ...4 0 125 0 x 94 0 7000 10 42 10 1 65 3 3 3 6 129 0 x 119 0 144 0 x 119 0 6000 80 4 7 150 0 x 119 0 5500 100 8 2 9 0 183 0 x 94 0 215 0 x 94 0 5000 1 52 26 38 2 5 1 5 0 4 0 3 2 3 2 4 119 0 x 119 0 125 0...

Страница 24: ...5 5 4 5 7 129 0 x 174 0 144 0 x 174 0 6000 35 150 10 1 80 6 7 150 0 x 174 0 5500 100 10 2 11 2 183 0 x 184 0 215 0 x 184 0 5000 suitable for TOPlus mini pull back suitable for TOPlus combi pull back T...

Страница 25: ...cation status and level of contami nation of the product see Maintenance schedule chap ter The achievable clamping forces resulting from actuating forces must be checked at regular intervals For this...

Страница 26: ...Serious injuries caused by workpieces being ejected centrifugally after a loss of clamping power Never rotate the product without a workpiece in stalled When several clamping points are involved clam...

Страница 27: ...it clamps the workpiece that is to be machined The workpiece end stop is secured to the clamping device The clamping device functions on the pull back principle When clamping the clamping element perf...

Страница 28: ...order confirmation Any other fields of application require the explicit approval of the manufacturer The clamping device is used for the internal clamping of workpieces 5 2 Limits of use Limits are se...

Страница 29: ...andard size Maximum workpiece mass Horizontal application Vertical ap plication 3 5 XXS 0 5 0 7 3 5 to 4 5 XS 3 5 4 5 to 7 0 S 6 8 7 0 to 11 9 0 12 18 11 9 to 15 2 1 25 37 15 2 to 22 0 2 35 52 22 0 to...

Страница 30: ...en select ing the clamping force The centrifugal force can be determined on the basis of the following formula 30 2 Simultaneous machining for example through the use of several tools also need to be...

Страница 31: ...g gear use appropriate load bearing equipment and lifting tackle WARNING Serious injuries caused by transporting off center equipment Pay attention to marks on the packaging items Attach the crane hoo...

Страница 32: ...kaging items dry and protect them from the in gress of water Position designation Points to the correct upright position of the packaging item 6 3 Transport inspection Check the delivery on receipt im...

Страница 33: ...from rolling away 6 When transporting on a trolley or car ensure that the product is securely mounted on a non slip surface be fore starting to move it 6 5 Packaging The individual packaging items ar...

Страница 34: ...k the general condition of all parts and packaging If necessary refresh the preservation or replace it 6 7 Preservation 1 Clean and lubricate the product see Cleaning and Lubricating the product chapt...

Страница 35: ...working area of the machine WARNING Serious injuries caused by the escape of media under high pressure Shut down media delivery during installation and removal Relieve any pressure trapped in the sys...

Страница 36: ...the product or of its components if not trans ported properly From a weight of 10 kg use appropriate transport equipment lifting gear and lifting tackle CAUTION Serious cut injuries caused by sharp e...

Страница 37: ...urfaces Pay attention to notes about lubricants see Use of lub ricants chapter Avoid too much lubricant on the locating face because this can cause face run out errors Apply grease to the sealing elem...

Страница 38: ...130 M16 220 300 M20 400 550 M24 600 800 Table 5 Screw tightening torques metric control threads Aluminum components The following table contains the reduced screw tightening torques for securing alum...

Страница 39: ...g device INFORMATION Before installation of the adaptation clamping device the base end stop must be removed from the basic clamping device 2 Remove the changing parts from the basic clamping de vice...

Страница 40: ...ctu ating element coupling element is suitable 7 6 2 Function check of the coupling range of the product Check that the coupling range function on the product 1 Tighten the tension bolt firmly home in...

Страница 41: ...ghten the tension bolt down into the product and tighten to the specified tightening torque see nomenclature 4 Screw the tension bolt into the product and tighten to the specified tightening torque se...

Страница 42: ...of the coupling slider 6 Check the test dimension on all coupling sliders Once the tension bolt is fully screwed in do not go below the minimum dimension see table for minimum dimension of the couplin...

Страница 43: ...ion of the product The product is supplied in assembled condition The following preparatory steps are needed to install the product 1 Unfasten and remove the tension bolt To do this secure the ejector...

Страница 44: ...down the adaptation clamping device on the basic clamping device so that the hole pattern on the basic clamping device and the adaptation clamping devices are aligned For this the surfaces of the cla...

Страница 45: ...prevents the ejector ring from drop ping 8 Fit the ejector ring to the product so that the grooves on the ejector ring are aligned with the ejector pins If a clamping element is to be installed procee...

Страница 46: ...ension bolt being ejected centrifugally if tightening torque is incor rect Always tighten the tension bolt down into the product and tighten to the specified tightening torque see nomenclature 9 Screw...

Страница 47: ...Before installing the clamping element install the changing part if necessary otherwise it can no longer be installed 1 As described in the Preparation of the machine for in stallation chapter prepar...

Страница 48: ...ifugally if tightening torque is incor rect Always tighten the tension bolt down into the product and tighten to the specified tightening torque see nomenclature 4 Screw the tension bolt into the prod...

Страница 49: ...end stop can be installed in different ways If necessary in addition to these operating instruc tions you should also read and follow the operating instructions for the relevant changing parts INFORM...

Страница 50: ...7 8 1 Installation of the variant x times with axial screw connection 1 Place the changing part onto the product 2 Screw in the changing part fixing screws on the chang ing part and tighten to the sp...

Страница 51: ...net is in accordance with the variant with an x times axial screw connection see Installation of x times variant with axial screw connection After initial installation the changing part fixing screws...

Страница 52: ...MANDO Adapt T211 Installation 52 Order hotline 49 7144 907 333 3 Screw in the changing part fixing screws and tighten to the specified tightening torque see Screw tightening torques chapter...

Страница 53: ...regular intervals and correct if necessary WARNING Serious injuries can be caused if the machine tool starts up accidentally Prior to commissioning close all safety doors or hoods on the machine tool...

Страница 54: ...with cooling lubricants and or when using tools with internal flushing ensure that the cooling lubricant is cleaned processed and that it contains no particles measuring 100 microns filtered with a me...

Страница 55: ...rve and axial release stroke must be added together see General information chapter 8 3 Tests NOTE Serious damage to or destruction of the machine tool and the workpiece caused by damaged in complete...

Страница 56: ...nt 8 4 Workpiece DANGER Serious injuries caused by parts being ejected centrifugally if level of workpiece clamping is in sufficient Never utilize the full clamping reserve Do not exceed the permitted...

Страница 57: ...ter a collision In the event of a collision the product and its components must be checked for cracks and damage before being used again For this remove the product from the machine see Re moval of th...

Страница 58: ...hed back on 3 Open the safety door hood WARNING Eye injuries and cuts caused by failure to wear protective clothing during cleaning operation Never use compressed air to clean the product Also wear th...

Страница 59: ...arts up accidentally Set the machine tool into set up mode Remove all tools auxiliary equipment and items of test equipment immediately from the working area of the machine Remove all lifting gear fro...

Страница 60: ...rts in the working area of the machine with the potential to drop down Depending on weight use an appropriate mount ing aid for installation or installing on a vertically suspended machine spindle WAR...

Страница 61: ...onnection A1 Fixing screws changing part variant x times axial screw connec tion B Changing part variant x times axial screw connection bayonet B1 Fixing screws changing part variant x times axial scr...

Страница 62: ...T211 Removal 62 Order hotline 49 7144 907 333 10 3 1Removal of the variant x times with axial screw connection 1 Unfasten and remove the fixing screws on the changing part 2 Take the changing part off...

Страница 63: ...Removal of the variant x times with axial screw connection bayonet 1 Unfasten the fixing screws on the changing body a few turns without removing them 2 Turn the changing part until the screw head on...

Страница 64: ...MANDO Adapt T211 Removal 64 Order hotline 49 7144 907 333 3 Take the changing part off the product...

Страница 65: ...g bushing clamping element C Tension bolt 1 As described in the Preparing the machine for re moval chapter prepare for the following steps 2 Move the clamping device into release position 3 Unfasten a...

Страница 66: ...uct If a different clamping element is to be installed proceed with installation of the clamping element see Installation of the clamping element chapter If the product is to be removed proceed with r...

Страница 67: ...uct and tighten to the specified tightening torque see nomenclature 5 Screw the tension bolt into the product and tighten to the specified tightening torque see nomenclature 10 5 Removal of the produc...

Страница 68: ...must be re moved see Removal of the clamping element chapter 1 Attach any lifting gear that may be required 2 If necessary fit the mounting aid onto a vertically sus pended spindle 3 Move the basic c...

Страница 69: ...oval Order hotline 49 7144 907 333 69 6 Remove the adaptation clamping device from the basic clamping device 7 Fit the ejector ring to the product so that the grooves on the ejector ring are aligned w...

Страница 70: ...sion bolt being ejected centrifugally if tightening torque is incor rect Always tighten the tension bolt down into the product and tighten to the specified tightening torque see nomenclature 8 Screw t...

Страница 71: ...vals of the product at all times It is essential to check the maintenance status of the product at regular intervals with a structural clamping force measurement CAUTION Health risks caused by incorre...

Страница 72: ...isual inspection of the rubber on the CENTREX ring and on the locating taper for wearing points nicks and cracks see Visual inspection chapter Visual inspection of rubber on clamping element for signs...

Страница 73: ...ring locking pin F Coupling slider F1 Coupling slider springs G Adapter G1 Fixing screws adapter G2 Springs adapter G3 Elastomer press off springs adapter H Ejector pins WARNING Eye injuries and cuts...

Страница 74: ...g elements do not fall out or get damaged during installation removal and apply a thin coat of grease if necessary Cleanliness of the relevant limit stop and guide diameter are essential for achieving...

Страница 75: ...ricate during assembly see Lubricating the product chapter Pay attention to the following dur ing assembly Replace worn or damaged fixing screws Tighten all fixing screws to the specified tightening t...

Страница 76: ...e third of the end of the coupling slider springs in lubricant 2 Set up the coupling slider springs obliquely in the cou pling slider grooves with the help of the lubricant adher ing to them 3 Install...

Страница 77: ...r cracks and damage in particular on the clamping and end stop surfaces The rubber on the clamping element also needs to be exam ined for cracks and signs of damage The rubber on the CENTREX ring also...

Страница 78: ...consumed or surplus grease and dispose of it in accordance with lo cally enforceable legislative provisions 3 After lubrication perform the entire stroke several times 11 6 Use of lubricants To achiev...

Страница 79: ...us substances Lubricants auxiliary materials and operating flu ids are governed by legislation for the processing of special category waste All disposal to be per formed by authorized waste disposal s...

Страница 80: ...apital equipment press the Emergency Stop but ton on the machine tool immediately 2 Establish the cause of the fault 3 If troubleshooting requires work to be conducted in the danger area switch the ma...

Страница 81: ...see Unlocking the adaptation clamping device manually chapter Skilled special ist The coupling slid ers do not move automatically Clean the adaptation clamping de vice Skilled special ist Clamping for...

Страница 82: ...clamping force to the level applicable for the adaptation clamping device and the work piece Check the workpiece material Indentations on the clamping surface Clamping force is too high Reduce the cla...

Страница 83: ...g device 4 Complete the removal of the adaptation clamping device see Removal of the product chapter 5 Install the basic clamping device see operating instruc tions for the basic clamping device 6 Cle...

Страница 84: ...er a fault has been remedied After the fault has been remedied perform the following steps to recommission it 1 Reset the emergency stop equipment 2 Acknowledge the fault on the control unit of the ma...

Страница 85: ...333 Tracking hotline Current status of your order Just call 49 7144 907 222 24 hour emergency phone line Has a system crash occurred or some other technical emer gency Our experts are there for you ar...

Страница 86: ...ety 35 Intended use 14 K Key to symbols 7 L Layout 27 Liability 9 Limits of use 28 Lubricants 22 78 M Maintenance schedule 72 Misuse 15 O Operating conditions 26 P Packaging 33 Performance values 25 P...

Страница 87: ...MANDO Adapt T211 Order hotline 49 7144 907 333 87 T Technical data 23 Tests 55 Transport inspection 32 Transportation internal 33 Type designation 26 U Unpacking 33 Use 28 W Warranty 11...

Страница 88: ...ations reserved HAINBUCH GMBH SPANNENDE TECHNIK Postfach 1262 71667 Marbach Erdmannh user Strasse 57 71672 Marbach Germany Tel 49 7144 907 0 Fax 49 7144 18826 verkauf hainbuch de www hainbuch com 24 h...

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