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OPERATION MANUAL

Edition No         : PBK-10H-3

Date of Issue      : 07/2020

Model PBK-10H

Order Code A366

Hydraulic Panel Beater Kit

Содержание A366

Страница 1: ...OPERATION MANUAL Edition No PBK 10H 3 Date of Issue 07 2020 Model PBK 10H Order Code A366 Hydraulic Panel Beater Kit ...

Страница 2: ...ING TO THE CONTINUOUS IMPROVEMENT OF THE HAFCO PRODUCT CHANGES MAY BE MADE AT ANY TIME WITHOUT OBLIGATION OR NOTICE C O N T E N T S 1 GENERAL MACHINE INFORMATION 1 Specifications 3 2 Identification 3 3 General Machine Shop Safety 4 4 Safe Operating Of Portable Hydraulic Press 6 5 Operating Instructions 7 6 Inspection Maintenance And Cleaning 7 7 Troubleshooting 8 8 Spare Parts 9 Risk Assement 16 ...

Страница 3: ...m Base Size mm 160 x 90 3 Extension Tube x 1 mm 520 4 Extension Tube x 1 mm 365 5 Extension Tube x 1 mm 265 6 Extension Tube x 1 mm 110 7 Round Rubber Ball Head mm 78 8 Spreader Bar Capacity Tonne 0 5 9 Round Head mm 10 Square Head mm 11 Tapered Wedge Head 12 Cylinder Toe mm 13 Extension Toe mm 14 Nett Weight Kg 32 1 2 4 5 6 7 9 13 14 11 8 10 12 3 ...

Страница 4: ...environment personnel training and authorization to use proper inspection and maintenance manual availability and comprehension of the application of the safety devices integrity and the use of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications or misuse WARNING DISCONNECT POWER FIRST If using...

Страница 5: ... GUARDS COVERS Guards and covers reduce accidental contact with moving parts or flying debris Make sure they are properly installed undamaged and working correctly FORCING MACHINERY Do not force the ma chine It will do the job safer and better at the rate for which it was designed NEVER STAND ON MACHINE Serious injury may occur if the machine is tipped or if the cutting tool is unintentionally con...

Страница 6: ...ulty equipment must not be used Immediately check suspect equipment OPERATIONAL SAFETY CHECKS 1 Ensure the pressure release valve is closed before operation 2 Provide a solid support for the entire cylinder base area 3 Use the press handle in a pumping action to slowly lower the press hammer 4 Use your shoulder muscles when operating NOT your lower back 5 Keep hands and fingers away from all clamp...

Страница 7: ...es are used together Be sure to position the shortest tube further away from the ram Note Inspect before each use for evidence of fluid leaks damaged hydraulic fittings bent or broken attachments and missing parts 1 Locate and close the release valve by turning it clockwise until firmly closed Do not over tighten 2 Operate the pump by pumping the handle This will send fluid from the pump reservoir...

Страница 8: ...function 1 Close Release Valve tightly 2 Do not exceed maximum PSI or range of travel for Hydraulic Ram 3 Have a qualified service technician check out 1he Hydraulic Pump and or Hydraulic Ram Handle kick back Dirt in the return check valve Flush the system Poor performance Fluid level low Air trapped in system Ensure proper fluid level Bleed air from system Ram bleeds off after lift Release valve ...

Страница 9: ...tion plate mounted on the machine 2 A scanned copy of your parts list diagram with required spare part s identified NOTE SOME PARTS MAY ONLY BE AVAILABLE AS AN ASSEMBLY 3 Go to www machineryhouse com au contactus and fill out the inquiry form attaching a copy of scanned parts list SPARE PARTS SECTION CONTENTS PBR 10H Parts List 10 10 Tonne Pump Assembly Diagram 11 10 Tonne Pump Assembly List 12 10...

Страница 10: ...SCRIPTION 1 Pump and Hose 2 Ram 3 Spreader 4 Blow Mould Case 5 Ram Extensions 6 Cylinder Toe 7 Ram Toe 8 Wedge Head 9 Square Head 10 Active Connection Shaft 11 Round Head 12 Spherical Rubber Head 13 Ram Base PBR 10H PARTS LIST ...

Страница 11: ...11 OPERATION MANUAL 10 TONNE PUMP ASSEMBLY DIAGRAM NOTE SUPPLIED AS AN ASSEMBLY INDIVIDUAL PARTS NOT AVAILABLE ...

Страница 12: ...p Ring Large pump Steel ball Ball seat 1 1 1 2 1 1 1 1 1 5 3 2 2 2 1 1 1 1 1 1 1 1 P23 P24 P25 P26 P27 P28 P29 P30 P31 P32 P33 P34 P35 P36 P37 P38 P39 P40 P41 P42 P43 Spring Screw O rings Screw Decorative caps O rings Drain valve assembly Oil hose Inch hose assemblies Tubing shield Pump pin Ring Pin Handle base Handle Handle cover Screw Low pressure regulator Screw Spring Magnetic steel 1 1 3 2 1 ...

Страница 13: ...13 OPERATION MANUAL 10 TONNE RAM ASSEMBLY DIAGRAM NOTE SUPPLIED AS AN ASSEMBLY INDIVIDUAL PARTS NOT AVAILABLE ...

Страница 14: ...ring Washer PTFE gasket Imports u ring Axial spring collar O ring 1 1 1 1 1 1 1 1 1 R10 R11 R12 R13 R14 R15 R16 R17 Tension spring Imperial dust caps Cylinder Sleeve Limit circle Cylinder components Elastic straight pins Imperial connector nut Cylinder connectors 1 1 1 1 1 1 1 1 10 TONNE RAM ASSEMBLY LIST NOTE SUPPLIED AS AN ASSEMBLY INDIVIDUAL PARTS NOT AVAILABLE ...

Страница 15: ...S6 S7 S8 S9 S10 S11 S12 S13 Pin shaft Shaft retaining ring Flexible part spring Fix part Small piston Piston ring O ring Top Cap Imperial connector nut Cylinder connectors O ring Imperial dust cover 1 2 1 1 1 1 1 1 1 1 1 1 1 NOTE SUPPLIED AS AN ASSEMBLY INDIVIDUAL PARTS NOT AVAILABLE ...

Страница 16: ...n the off position before re connecting 14 Use correct amperage extension cords Undersized extension cords overheat and lose power Replace extension cords if they become damaged 15 Keep machine well maintained Keep blades sharp and clean for best and safest performance Follow instructions when lubricating and changing accessories 16 Keep machine well guarded Make sure guards on machine are in plac...

Страница 17: ... when using the tool Position your body as far away from the Ram as is practical when the Ram is under a load It is possible for a Ram to slip under a load possibly resulting in serious injury and or property damage 8 Overloading Porta Power Do not exceed the maximum PSI capacity of each Hydraulic Ram in this Kit Also do not operate a Ram beyond its maximum range of travel Exceeding the maximum PS...

Страница 18: ...tion Item Hazard Assessment STRIKING B C E CRUSHING MEDIUM OR PUNCTURING Risk Control Strategies Recommended for Purchase Buyer User Never put any part of your body between hydraulic ram and material Do not exceed maximum capacity Wear safety boots Ensure Job will not move around and is on level solid ground Wear safety glasses to protect eyes HIGH Always support material properly with Porta Power...

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