HADEF 53/22A Скачать руководство пользователя страница 13

 

 

 

 

5.52.187.00.01.10 

 

 

13 

 

 

 

11.1 

Periodic checks 

Independently from the regulations of the individual countries, lifting devices must be checked at least yearly 
by a qualified person or licensed qualified person regarding its functional safety.  

 

11.1.1 

Components to be checked 

The following must be checked: 

  Dimensions of load chain, load hooks, pawls, bolts, ratchet wheels, brake linings. 

 

The dimensions must be compared to the dimensions in the tables. 

  A visual inspection for deformations, cracks and corrosion must be carried out. 

 

   

CAUTION!

 

When the wear limit is reached, the part must be exchanged by a new, original part. 

 

 

 

at 

commissioning 

daily 

checks 

1st maintenance 

after 

3 months 

Inspection 

Maintenance 

every 

3 months 

Inspection Mainte-

nance 

every 

12 months 

Check screw connections 

 

 

 

Check lifting, lowering functions. 

 

 

 

Check brake function 

 

 

 

for ratchet lever hoists: Check free-wheeling mechanism of the 

chain 

 

 

 

Brake - check wear of brake lining 

 

 

 

 

Check chain wheels, ratchet wheels and pawls. 

 

 

 

 

Clean and lubricate the load chain. 

 

 

Check the load chain for elongation and wear 

 

 

 

 

Check the load hook for cracks and deformation 

 

 

 

 

Load hook - check the safety catch 

 

 

 

Check and lubricate the bearing of the chain pulleys. 

 

 

 

Check the chain pulleys 

 

 

 

Have the equipment checked by a qualified person 

(periodic inspection) 

 

 

 

 

 

 

   

WARNING!

 

If  one  or  several  of  the  dimensions  fall  below  or  exceed  the  dimensions  in  the  table,  or  if  cracks  or 
corrosion are found, the parts must be replaced with original spare parts. 

 

 

11.2 

Checking the load chain 

   

CAUTION!

 

The load chain must be tested over its entire length! 

The measure  of the load chain must be carried out especially in the areas which are subject to the highest 
wear.  Through  the  lifting  movement,  these  are  the  contact  points  of  the  chain  with  sprocket  wheel  and 
deflection pulleys. 

 

acc. DIN 685-part 5 

 

L11 = pitch increase over 11 chain links 

 

L1   = pitch increase over 1 chain link 

 

 

Illustration 14   

 

dm= detected link diameter (d1+d2)/2 

 

 

Illustration 15   

 

 

 

 

Содержание 53/22A

Страница 1: ...5 52 187 00 01 10 Rev 10 HADEF Ratchet Lever Hoist 53 07 53 22A Installation Operating and Maintenance Instructions...

Страница 2: ...1 Information 3 2 Safety 3 2 1 Warning notice and symbols 3 2 2 Duty of care of the owner 4 2 3 Requirements for the operating personnel 4 2 4 Appropriate use 5 2 5 Basic safety measures 5 3 Transpor...

Страница 3: ...prevention regulations apply in Germany amongst others The stated performance of the devices and meeting any warranty claims require adherence to all instructions in this manual Before delivery all pr...

Страница 4: ...important for the special kind of use of the equipment i e regarding organization of work work flow and human resources In particular the owner user must ensure that The unit is only used appropriate...

Страница 5: ...p to 50 C DANGER The ambient temperature range must not be exceeded NOTICE If the units are not used as intended safe operation is not guaranteed The operator alone is responsible for all personal inj...

Страница 6: ...d to manipulate the sliding clutch The use of elongated or damaged chains Replace worn out chains immediately by new original chains Never loop the load chain around a load nor place or pull the chain...

Страница 7: ...idity of up to 100 but not under water DANGER In particular use is not permitted for tearing loose fixed loads dragging of loads as well as diagonal pulling for pulling against a fixed point without a...

Страница 8: ...nts with 300 mm lift with nominal load Illustration 3 Housing Depending on the model made from steel plate or aluminium Load chain According to EN 818 7 T high quality chain All components match preci...

Страница 9: ...tion 5 6 Installation Please observe the following points in order to avoid any damage to equipment or injury of person Please read chapter Safety Before loading the hoist make sure the hooks are plac...

Страница 10: ...e free wheeling mechanism is deactivated Forcible pulling may possibly close the brake and stop the chain Should this be the case place the switching pin in position do some lowering operation movemen...

Страница 11: ...orizontal pulling tensioning The load hook is pulled against the housing and got stuck there The chain does not move the load cannot be lowered Remedy Charge the ratchet lever hoist again Release the...

Страница 12: ...initially or when putting back into service it must be checked whether All fastening screws if existent socket pins flap socket and safety devices are tightened and secured The chains are correctly p...

Страница 13: ...m of the chain X X Brake check wear of brake lining X Check chain wheels ratchet wheels and pawls X Clean and lubricate the load chain X X X Check the load chain for elongation and wear X Check the lo...

Страница 14: ...be replaced 11 3 Checking the load hook Load hook X measuring distance hook mouth width Y measured length from hook no 6 H thickness of hook saddle Illustration 16 Dimensions for load and suspension...

Страница 15: ...m mm mm A 250 8 7 4 5 4 6 A 500 10 9 2 6 5 6 A 750 12 11 1 7 5 6 89 A 1500 3000 12 11 4 10 2 9 57 800 12 11 1 7 5 6 9 1600 12 11 4 10 2 9 7 2500 14 13 3 11 5 11 3200 16 15 2 13 12 4 6300 16 15 2 13 12...

Страница 16: ...Gear Regular checks of lubrication are necessary The teeth must be cleaned and re lubricated after approx 3 years We recommend to use a lubricant of class EP2 or similar products In case of severe con...

Страница 17: ...election as option SHELL MOBIL CASTROL KL BER Gearing FM Grease HD2 Mobilgrease FM 222 Kl beroil 4UH 1 1500 N Load chain Lubricant FM 100 Optimol Viscoleb 1500 Load hook Pulleys Gear rim Drive pinion...

Страница 18: ...e load again lower the load unload the hoist Hoist does not lower the load Brake too tight Turn the switching pin to position resp DN and move the hand lever while pulling the chain at the load side B...

Страница 19: ...5 52 187 00 01 10 19 16 Documents available on request Installation instruction brake system These works may only be done by qualified persons...

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