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5.52.185.01.01.02 

 

 

2.5 

Basic safety measures 

  Observe installation-, operation and maintenance instruction. 

  Take notice of caution notes at units and in the manual 

  Observe safety distances. 

  Take care for a free view on the load. 

  Only use the hoists appropriately. 

  The equipment is to be used exclusively for movement of goods. Under no circumstances my persons be 

moved. 

  Never load the devices beyond their working load limit. 

  Pay attention to the accident prevention regulations (UVV). 

  Should the hoist be used outside of Germany, please pay attention to the national regulations that apply. 

  Supporting structures and load-attached devices used in conjunction with this equipment must provide an 

adequate safety factor to handle the rated load plus the weight of the equipment. In case of doubt, consult 
a structural engineer. 

  If the equipment has not been used for a period of time, carry out visual checks of all main components 

such as chains, load hooks etc. and replace any damaged parts with new, original spare parts before 
putting the equipment back into operation! 

  Do not use a hoist that is defective, pay attention to any abnormal noise it makes during operation. 

  Stop working immediately in case of disturbances and remedy failures. 

  Any damage and faults must be reported to a responsible supervisor immediately. 

  If the unit is put into motion, any persons in the immediate vicinity must be informed by calling to them! 

  Please pay attention to the regulations for load carrying devices UVV for both positive and non-positive 

methods of attaching loads. 

 

  The lifting tackle or the load must be securely attached to the hook and be seated at the bottom of the 

hook. 

  The safety catch of hooks must be closed. 

  When charged, the housing may not be in contact somewhere. 

 

  Stop lowering the load when the bottom block or the load is being set down or is prevented from being 

lowered further. 

  The load chain must not be twisted. 

  Twisted chains must be aligned before attaching the load. 

  The correct alignment of the chain links can be seen from the weld seams. 

  The chain links must always be aligned in one direction. 

  Don't bump against something with load or hook 

 

 

Illustration 1 

 

 

  Motor drive is prohibited. 

 

  We recommend a unit with sliding clutch to prevent overload, when the unit is used for tightening,  

 

 

   

WARNING!

 

The following is not allowed: 

  to lift another load than the nominal safe working load 

  to manipulate the sliding clutch if units are equipped with 

  The use of elongated or damaged chains or wire ropes. Replace them immediately by new, original 

parts. 

  Never loop the load chain around a load nor place or pull the chain over edges. 

  Never repair damaged load hooks (e.g. by hammering), but replace them by original hooks. 

 

 

 

   

DANGER!

 

Special safety measures for use in areas prone to explosion.

 

  Not to be used with IIC gases and IIB gases hydrogen sulphide, ethylene oxide and light metal and shock 

sensitive dusts! 

  No use in temperature class T5 or T6. 

Содержание 53/09-EX

Страница 1: ...B c T3 or II 2D c 200 C DANGER Not to be used with IIC gases and IIB gases hydrogen sulphide and ethylene oxide and light metal and shock sensitive dusts It is not allowed to use the equipment in area...

Страница 2: ...Table of Contents 1 Information 3 2 Safety 4 2 1 Warning notice and symbols 4 2 2 Duty of care of the owner 4 2 3 Requirements for the operating personnel 5 2 4 Appropriate use 5 2 5 Basic safety meas...

Страница 3: ...ion of hoists the national accident prevention apply in Germany amongst others Lifting equipment for use in areas prone to explosion complies with current legislation standards and regulations and is...

Страница 4: ...s load attaching devices as well as main energy supply lines must be assembled according to the valid rules and regulations For explosion proof equipment all these parts must be approved for use in ar...

Страница 5: ...ion carried out by a licensed qualified person The permissible ambient temperature during operation of manual driven devices is 20 C 50 C and at all power driven devices 20 C 40 C Defective devices an...

Страница 6: ...ediate vicinity must be informed by calling to them Please pay attention to the regulations for load carrying devices UVV for both positive and non positive methods of attaching loads The lifting tack...

Страница 7: ...s Never remove dust with compressed air remove it with a wet bolt of cloth Defective units or units that show abrasion of its surface rust on chains hooks or suspension devices must be taken out of se...

Страница 8: ...ice category 2 2 Expl group of gases IIB IIB Temperature class gases Temperature class dust T4 135 C T3 200 C DANGER The classification for the device can be found on the EX type plate on the unit The...

Страница 9: ...o zones The owner must determine the zone that exists Information on the zone classification can be found in IEC 60079 10 and in national standards The following table contains an overview of the zone...

Страница 10: ...10 5 52 185 01 01 02 2 6 4 Explosion hazards recognizing and preventing...

Страница 11: ...vice 4 Description 4 1 Areas of application The devices must be as far as possible installed in a covered room If they are used in the open protect the units against the effects of weather such as rai...

Страница 12: ...de from steel plate or aluminium Load chain According to EN 818 7 T high quality chain All components match precisely to each other Therefore please only use original chains Load hook with safety catc...

Страница 13: ...be changed either by the load nor by other influences 6 1 Tools 7 Operation Only people that are familiar with the operation of the lifting devices and cranes may be entrusted with their operation The...

Страница 14: ...wheeling OFF Illustration 10 7 2 Brake and pawl The brake system needs a minimum load of 3 of the capacity Only this minimum load makes sure that the load pressure brake closes correctly When the bra...

Страница 15: ...k and knows the national accident prevention regulations and other prescriptions and technical regulations This person must test the material for one s work regularly with regard to design and kind of...

Страница 16: ...hich is open at the side A chain link which is open at the side can easily be produced by grinding out a small piece The opening must have the same thickness as the chain link Illustration 11 Hang a n...

Страница 17: ...ne or several of the dimensions fall below or exceed the dimensions in the table or if cracks or corrosion are found the parts must be replaced with original spare parts 11 2 Checking the load chain C...

Страница 18: ...sured values before commissioning Capacity t X or Y mm H mm CAUTION When the dimension of hook opening width is deformed more than 10 or when the dimension of the hook bottom thickness is fallen short...

Страница 19: ...the switching area from a lifting to a lowering movement must be given special attention Thoroughly effected lubrication of the chain will prolong the life of the chain by approx 20 times compared to...

Страница 20: ...nominal load and normal operation conditions Use by heavy conditions can shorten the product lifetime In these cases the thickness of the brake lining must be checked more than 1x yearly The ratchet w...

Страница 21: ...s Defect of chain gear or chain wheels Do maintenance and replace defective parts by original spare parts Load is lifted with interruptions Pawl spring is missing or defective Do maintenance and repla...

Страница 22: ...e as above Also read the chapter Transport and storage 15 2 Final decommissioning disposal Measures are as above After disassembly ensure that the disposal of the equipment and any materials it contai...

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