HADEF 43/86E-Liftboy страница 23 Скачать руководство пользователя | Manualshive

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23

14.2

Gearbox

The worm gear is maintenance free.
The teeth of the spur gear for winches from 250 kg pulling rope force and up must be re-lubricated at least
once a year.
Lubricant recommended: grease Renolit FEP2

14.3

Electric motor

For the motor it is sufficient to keep the cooling airways clean and monitor the roller bearing and its
lubrication status.
A high temperature fat must be used if the roller bearing is replaced.

CAUTION!

Brake linings and surfaces must always be clean and fat-free. Even very small amounts of dirt can reduce
the braking moment considerably.

14.4

Lubricant selection

FUCHS

SHELL

ESSO

ARAL

MOBIL

TOTAL

CASTROL

KLÜBER

Renolin PG 220

Tivela S 20

Glycolube 220

Degol GS 220

Glygoyle 30

CARTER SY 220

--

Klübersynth GH 6-220

Renolin PG 320

Tivela S 320

Glygolube 320

Degol GS 320

Glygoyle 320

--

--

Klübersynth GH 6-320

Renolin PG 460

Tivela S 460

Glygolube 460

Degol GS 460

Glygoyle 460

--

Alphasyn PG 460

Klübersynth GH 6-460

Renolit FEP2

Alvania EP2

Unirex EP2

--

Mobilux EP2

MULTIS EP2

--

--

Renolin B10 VG32

Tellus Oil 32

--

--

--

--

--

--

Stabylan 5006

--

--

--

--

--

Optimol Viscoleb 1500

Klüberoil 4UH 1-1500

Chain lubricant OKS 451

14.5

Lubricant for food industry – selection (as option*)

FUCHS

SHELL

MOBIL

CASTROL

KLÜBER

Gear

Geralyn SF 220

Cassida Fluid GL 220

Glygoyle 220

Optimol GT 220

Klübersynth

UH1 6-220

Driving gear

Geralyn SF 320

Cassida Fluid GL 220

Glygoyle 320

Optimol GT 320

Klübersynth

UH1 6-320

Load chain

--

--

Lubricant FM 100

Optimol Viscoleb 1500

--

Load hook

Pulley

Spur gear

Pinion

--

FM Grease HD 2

Mobilegrease FM 222

--

--

* must be mentioned by order

15

Trouble

Please pay attention to the following in case of problems:

  Troubles with the equipment must only be repaired by qualified personnel.
  Secure the unit against unintended operation start.
  Put up a warning note indicating that the unit is not to be used.
  Secure the working area of moving parts of the unit.
  Please read the chapter "Safety instructions".

Notes on the repair of faults are found in the following table.
For the repair of failures please contact our service department.

CAUTION!

Trouble caused by wear or damage to parts such as wire ropes, chains, chain wheels, axes, bearings,
brake parts, etc., must be remedied by replacing the parts with original spare parts.

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Содержание 43/86E-Liftboy

Страница 1: ...5 52 288 00 01 06 Rev 06 HADEF Electric Wire Rope Winch Type 43 86E Liftboy Installation Operating and Maintenance Instructions ...

Страница 2: ...to determine the used part of the theoretical usage life 4 2 Safety 4 2 1 Warning notice and symbols 4 2 2 Duty of care of the owner 4 2 3 Requirements for the operating personnel 5 2 4 Appropriate use 5 2 5 Basic safety measures 6 3 Transport and Storage 7 3 1 Transport 7 3 2 Safety device for transport 7 3 3 Storage 7 4 Description 8 4 1 Areas of application 8 4 2 Design 8 4 3 Functions 9 4 4 Im...

Страница 3: ...osal 25 18 Additional documents 25 18 1 Electric wiring diagrams 25 18 2 Radio control as option 25 1 Information The products meet European Union requirements in particular the valided EU Machine Directive The entire company works acc to a certified quality assurance system as per ISO 9001 The production of components at our work is subject to strict intermediate checks After assembly each produc...

Страница 4: ...This means that there is a high risk that leads if it is not avoided to death or severe injury WARNING This means that there is a risk that could lead if it is not avoided to death or severe injury CAUTION This means that there is little risk that could lead if it is not avoided to slight injury or damage to the device or its surrounding NOTICE Gives advice for use and other useful information Dan...

Страница 5: ...ot removed and remain legible Devices for use in area prone to explosion must from customer s side be earthed with a shunting resistor of 10 6 Ω against earth WARNING It is not allowed to make constructive changes of the equipment 2 3 Requirements for the operating personnel The units may only be operated by qualified persons that are appropriately trained and that are familiar with it They must h...

Страница 6: ...n with this equipment must provide an adequate safety factor to handle the rated load plus the weight of the equipment In case of doubt consult a structural engineer If the equipment has not been used for a period of time carry out visual checks of all main components such as chains load hooks etc and replace any damaged parts with new original spare parts before putting the equipment back into op...

Страница 7: ...on of remaining safe working period must be observed WARNING The following is not allowed to lift another load than the nominal safe working load to manipulate the sliding clutch if units are equipped with The use of elongated or damaged chains or wire ropes Replace them immediately by new original parts Never loop the load chain around a load nor place or pull the chain over edges Never repair da...

Страница 8: ...ween the two housing halves offers wire rope exits in several directions Different installation positions are possible make sure the drum axle is always positioned horizontally Available for single phase current or 3 phase current Single phase current 3 phase current 4 2 1 Wire rope exit For winches with ungrooved drum the rope can be winded round the drum in both directions In case of changes of ...

Страница 9: ...ns that apply The overload protection prevents lifting a load that is too heavy by switching off the hoisting motor When putting the winch into operation or after current of the winch has been cut off or after the overload protection has operated press the button lowering shortly to re activate the relay A re adjustment i e for maintenance reasons is possible Control Low voltage control direct con...

Страница 10: ...4 5 1Bm 0 37 1 1 78 26 125 6 5 16 90 32 30 22 4 4 5 0 75 1 9 79 26 125 6 5 11 2 8 90 32 30 15 3 8 4 4 5 0 35 0 07 1 3 0 7 79 26 250 7 5 5 180 35 34 7 4 4 9 0 37 1 1 78 37 250 7 5 10 180 35 34 14 4 4 9 0 75 1 9 79 37 250 7 5 7 1 8 180 35 34 9 2 2 4 4 9 0 35 0 07 1 3 0 7 79 37 500 5 4 2 5 340 30 29 4 4 6 18 0 37 1 1 78 38 500 5 4 5 340 30 29 8 4 6 18 0 75 1 9 79 38 500 5 4 4 1 340 30 29 5 5 1 4 4 6 ...

Страница 11: ... valid for grooved drum measured at a distance of 1 m from the surface of the unit and 1 6 m over the assembly area tolerance 2dB A 3 phase current motor 400V 50Hz or alternating current motor 230V 50Hz IP55 F max 1000 m above sea level Order related Special data refer to the motor nameplate 6 Installation Please observe the following points in order to avoid any damage to equipment or injury of p...

Страница 12: ...l box must be changed accordingly The kind of wire rope fastening and the winding direction are determined for winches with grooved drum by the direction of the grooves on the drum Before cutting the wire rope wrap it firmly with a fine binding wire or strong adhesive tape 6 3 1 125 kg Fasten the wire rope with countersunk screw and clamping disc in the hub situated at the inner side of the big fl...

Страница 13: ...lection angle must not be exceeded maximum wire rope deflection angle 4 for standard wire ropes 2 for non twisting resp twist resistant wire ropes The minimum dimension M from the drum until the middle of the pulley must be adhered to Illustration 6 NOTICE Should the drum be extended and for some models with limit switch the distance M must be increased Standard values 15x 1 2 drum length for stan...

Страница 14: ...l Control buttons Control symbols shown are for optical information only and can vary depending on the control module Emergency stop Illustration 7 Arrow keys Lifting Lowering Illustration 8 System start optional Illustration 9 Push button functions E Relieved push button stand still push button half pushed slow speed push button pushed completely fast speed Illustration 10 Red Emergency Stop butt...

Страница 15: ...he following important points must be observed when operating the equipment Read the safety instructions Never load the devices beyond their working load limit When changing the motor turning direction allow the motor to come to a standstill first The prescribed maintenance intervals must be adhered to Observe the duty cycle i e intermittent operation S4 40 ED as per VDE 0530 means that in a perio...

Страница 16: ...r prescriptions and technical regulations This person must test the material for one s work regularly with regard to design and kind of use The license will be given to qualified person be the approved supervision authorities ZÜS 9 2 Power supply 9 2 1 Mains connection Hoist motor technical data can be found it in the Technical data chapter The following tables show the assignment of the fuses Sel...

Страница 17: ...5 2 5 4 2 2 16 4 20 2 5 4 6 5 5 35 4 10 12 50 6 10 NOTICE The values listed in the table refer to 400V 50 Hz three phase current and are recommendations The exact determination of the supply line must be carried out on site by a specialist Alternating current design Motor output kW Fuse Slow blow A Start up Nominal current Ia In Line cross section mm for line length L m L 50 50 L 100 100 L 150 0 5...

Страница 18: ...witch prevents further unwinding of the wire rope 9 6 1 Function The weight of roller lever and guide pulley actuates rotation of the switching shaft with eccentric disc in case of slack wire rope The eccentric disc pushes the switching pin of the limit switch down until the switching contacts in the circuit for lowering open Lowering without load is impossible Should this however be necessary i e...

Страница 19: ...s must be shortened correspondingly 12 3 Brake motor Brake 180 V DC Winch Capacity kg Motor Nominal brake moment Nm Nominal air gap mm air gap max mm min mm 125 500 3 phase current 5 0 2 0 4 1 5 friction lining thickness 1000 3 phase current 15 0 3 0 45 1 5 friction lining thickness 2000 3 phase current 26 0 3 0 45 1 5 friction lining thickness 3200 3 phase current 32 0 3 0 7 8 0 rotor strength 12...

Страница 20: ... power limiter as option except serial AT Power consumption of the hoist motor is measured during lifting movement of a load by an adjustable power measuring device overload guard The setting is made via a separate relay for main and creep lifting speed Power consumption of the motor is load dependent and increases with the load If the set value is exceeded the relay responds immediately and switc...

Страница 21: ...ith the locking screw Switch on the winch in direction Lowering and relieve the wire rope Repeat this procedure if necessary until the best switching point is found Illustration 18 13 Inspection 13 1 General Overhaul for motor driven units The validated national accident prevention regulations must be observed and the measures to reach safe working periods S W P according to FEM 9 755 After the th...

Страница 22: ...qualified person periodic inspection X Check screw connections X X Check brake function X X check brake air gap only for electric devices X check overload protection if existent X clean and lubricate the wire rope X X X check wire rope and wire rope end fastenings for damage and wear X check the load tackle and load hook for cracks and deformation X not for EX design Lubricate the toothed wheel of...

Страница 23: ...TIS EP2 Renolin B10 VG32 Tellus Oil 32 Stabylan 5006 Optimol Viscoleb 1500 Klüberoil 4UH 1 1500 Chain lubricant OKS 451 14 5 Lubricant for food industry selection as option FUCHS SHELL MOBIL CASTROL KLÜBER Gear Geralyn SF 220 Cassida Fluid GL 220 Glygoyle 220 Optimol GT 220 Klübersynth UH1 6 220 Driving gear Geralyn SF 320 Cassida Fluid GL 220 Glygoyle 320 Optimol GT 320 Klübersynth UH1 6 320 Load...

Страница 24: ...s not release See problem Brake does not release Defect of capacitor only for alternating current 1 Replace the capacitor Defect of starter relay only for alternating current 1 Replace the starter relay Phase failure only direct control Find the cause and repair Motor does not brake or has excessive afterrunning Electric hoists and winches Switching error after intervention in the electric circuit...

Страница 25: ... all operating material is disposed of in accordance with environmental regulations 17 1 Temporary decommissioning Measures are as above Also read the chapter Transport and storage 17 2 Final decommissioning disposal Measures are as above After disassembly ensure that the disposal of the equipment and any materials it contains is carried out in accordance with environmental regulations 18 Addition...

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