background image

 

 

 

 

5.52.208.01.01.02 

 

 

17 

 

12.2 

Wire rope 

Adequate  performance  of  the  servicing  and  monitoring  work  acc.  to  the  validated,  national  regulations 
“Basics for cable drives – monitoring during use”. 
A visual check must be effected before every new work shift. 

  Wear 

  Deformation 

  Fissures 

  Corrosion 

Report any damage immediately to the responsible person and exchange damaged or worn wire ropes and 
load tackles. 

 

12.3 

Inspection intervals 

 

bei  

Inbetriebnahme 

daily 

Prüfungen 

1st maintenance 

after 

3 months 

Prüfung, Wartung 

alle 

3 months 

inspection, 

maintenance 

every 

12 months 

inspection of the equipment by an expert 

(periodic inspection) 

 

 

 

 

Schraubenverbindungen prüfen 

 

 

 

check brake function 

 

 

 

clean and lubricate the wire rope 

 

 

check wirerope and wirerope fastenings 

for damage and wear 

 

 

 

 

 

Load taking devices and load hook - 

Check for fissures and deformation 

 

 

 

 

 

 

 

 

13 

Service 

 

 

13.1 

Wire rope 

Wire ropes have to be exchanged by new, original wire ropes if they show corrosion, fracture or if they are 
worn. 

Checks: 

  Fastening screws must be checked before commissioning and at least every 3 months, - tighten them if 

necessary. 

  Kind and number of broken threads. 

  Position of the broken threads 

  Timing sequence of occurrence of breaks. 

  Reduction of the wire rope diameter. 

  Corrosion 

  Abrasion 

  Deformation 

  Heat influence 

  Operation time 

  Wire rope fastening 

 

 

   

CAUTION!

 

The wire rope must be replaced immediately should even one strand be broken. 

 

13.2 

Gear 

quarterly: lubricate the worm gear wheel and the worm gear shaft 

Recommended lubricant: grease, FUCHS Renolit FEP 2, or similar 

 

13.3 

Gear spring pressure brake 

During  the  check,  brake  lining  wear  is  verified.  The  brake  linings  must  be  replaced  when  the  wear  limit  is 
already reached at one position of the lining, - as this can be the case when wear of the linings is irregular. 

Содержание 238/10-EX

Страница 1: ...ch 238 10 EX Explosion proof design II 3G Ex h IIC T4 Gc 20 C Tamb 70 C or II 3D Ex h IIIC T135 C Dc 20 C Tamb 70 C DANGER The devices may only be operated in the area of the specified explosion protection class Installation Operating and Maintenance Instructions ...

Страница 2: ...rning notice and symbols 3 2 2 Duty of care of the owner 4 2 3 Requirements for the operating personnel 4 2 4 Appropriate use 5 2 5 Basic safety measures 6 2 6 Explosion protection 7 3 Transport and Storage 9 3 1 Transport 10 3 2 Safety device for transport 10 3 3 Storage 10 4 Description 10 4 1 Areas of application 10 4 2 Design 10 4 3 Functions 11 4 4 Important components 11 5 Technical data 11 ...

Страница 3: ...lation standards and regulations and is classified in the applicable Ex protection class The stated performance of the devices and meeting any warranty claims require adherence to all instructions in this manual Before delivery all products are packed properly Check the goods after receipt for any damage caused during transport Report any damage immediately to the forwarding agent This manual serv...

Страница 4: ...o plan these measures and to check that they are being complied with Complete the operating and installation instructions by any instructions regarding supervision or notifications that are important for the special kind of use of the equipment i e regarding organization of work work flow and human resources In particular the owner user must ensure that The unit is only used appropriately The devi...

Страница 5: ...ure range from 0 8bar to 1 1bar and an oxygen content of approx 21 DANGER The permissible ambient temperature must not be exceeded Vertical lifting and lowering of unguided loads horizontal movement of loads and inclined movement of loads movement of flaps covers etc 2 4 1 Winches with disengaging clutch as option Only for pulling out the uncharged wire rope Only for horizontal load Only for speci...

Страница 6: ...t into motion any persons in the immediate vicinity must be informed by calling to them Please pay attention to the regulations for load carrying devices UVV for both positive and non positive methods of attaching loads The lifting tackle or the load must be securely attached to the hook and be seated at the bottom of the hook The safety catch of hooks must be closed When charged the housing may n...

Страница 7: ...ation belonging to the unit is indicated on the type plate which is attached to the unit Example of ATEX classification II 2 G Ex h IIB T4 Gb CE marking European Union explosion proof operating material II device group application I II danger of mine damp other areas prone to explosion 2 device category 1 2 3 for use in zone 0 for use in zone 1 for use in zone 2 G EX atmosphere G D caused by gas s...

Страница 8: ...s air mixtures for T5 do not occur with normal use and only very rarely occur for T6 for specific gas air mixtures such as carbon disulphide IIC our hoists are not rated for these temperature classes and must not be used for these classes Temperature class Ignition tem perature of gas C max surface temperature of the operating material in C T1 450 450 T2 300 450 300 T3 200 300 200 T4 135 200 135 T...

Страница 9: ...5 52 208 01 01 02 9 2 6 4 Explosion hazards recognizing and preventing 3 Transport and Storage ...

Страница 10: ...vered room If they are used in the open protect the units against the effects of weather such as rain hail snow direct sunshine dust etc we recommend to use a cover in parking position If the device is set up in a continuously humid environment with strong temperature fluctuations the correct functionings are endangered by the forming of condensation NOTICE Use only in the intended atmosphere with...

Страница 11: ...e uncharged wire rope Drum brake Brake as slipping clutch for setting the brake moment for winches with disengaging clutch Special Parts For use in explosion dangerous areas are be installed some special units special treated surfaces or made in special material 5 Technical data Capacity FEM group wir erope Ø nec minimum breaking load useable wirerope length number of rope layers wire rope path pe...

Страница 12: ...lation position 6 1 Installation of the winch The winches can be installed in any position desired make sure however that the prescribed rope exit is correct Make sure the attachment surface is flat plain and that installation is made stress free to ensure safe functioning Use the screws mentioned in the table for installation Tighten all screws evenly Distance of holes Capacity 1st layer holes of...

Страница 13: ...ke is not working 6 4 Winding up of wire rope The wire rope must always be winded up tensioned When the last wire rope layer is winded onto the drum the flanged wheel must exceed the top layer by at least 1 1 2 times of the wire rope diameter NOTICE According to validated regulations and accident prevention regulations the wire rope length must be chosen so that at least 2 rope layers remain on th...

Страница 14: ... the crank can removed in each position or the crank grip can fold back Lowering load turn anti clockwise Wirerope winch from 2000 kg capacity and up By changing the crank to the other driving point it is easier to move larger loads 7 1 Free wheeling mechanism of the drum For engaging or disengaging of the drum for controlled feeding out of the uncharged wirerope Disengaging Turn the drum approx 4...

Страница 15: ... trolley movement must be tested by a licensed qualified person before putting in operation An exception is hoists ready for operation acc validated national regulations with EU declaration of conformity Definition qualified person former expert A qualified person has learned due to occupational training and experience and the job that the person has done the skills needed to tests the material fo...

Страница 16: ...pacity mentioned on the type plate Check the brake when lifting lowering it must hold the load safely Check the condition of the wire rope and the supporting structures Check screw connections 11 Maintenance 11 1 General All monitoring servicing and maintenance operations are to ensure correct functioning of the equipment they must be effected with utmost care Only qualified persons may do this wo...

Страница 17: ...ces and load hook Check for fissures and deformation X 13 Service 13 1 Wire rope Wire ropes have to be exchanged by new original wire ropes if they show corrosion fracture or if they are worn Checks Fastening screws must be checked before commissioning and at least every 3 months tighten them if necessary Kind and number of broken threads Position of the broken threads Timing sequence of occurrenc...

Страница 18: ...aults are found in the following table For the repair of failures please contact our service department CAUTION Trouble caused by wear or damage to parts such as wire ropes chains chain wheels axes bearings brake parts etc must be remedied by replacing the parts with original spare parts 15 Remedy Trouble Cause Remedy It is difficult to turn the crank if unloaded not lubricated worm gear is dirty ...

Страница 19: ...carried out in reverse order to the assembly Please make sure that all operating material is disposed of in accordance with environmental regulations 16 1 Temporary decommissioning Measures are as above Also read the chapter Transport and storage 16 2 Final decommissioning disposal Measures are as above After disassembly ensure that the disposal of the equipment and any materials it contains is ca...

Отзывы: