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5.52.121.01.01.08 

 

 

19 

 

13.3 

Load hook 

  Check bearings and pulleys yearly 

  Clean and lubricate the bearings of hooks and pulleys with grease 

  Slight bearings are maintenance free 

  When bearings resp. slight bearings are worn of, change the complete pulley 

 

13.4 

Gear 

Regular  checks  of  lubrication  are  necessary.  The  teeth  must  be  cleaned  and  re-lubricated  after  approx.  3 
years.  We  recommend  to  use  a  lubricant  of  class  EP2  or  similar  products.  In  case  of  severe  conditions  of 
use (e.g. dust, regular lifting of the nominal load,etc.), please shorten maintenance intervals. 

 

 

 

 

13.5 

Gear spring pressure brake 

During  the  check,  brake  lining  wear  is  verified.  The  brake  linings  must  be  replaced  when  the  wear  limit  is 
already reached at one position of the lining, - as this can be the case when wear of the linings is irregular. 

   

CAUTION!

 

The brake linings must be free from fracture. Avoid oil, grease, dirt and humidity on the brake linings as this 
increases wear. 

 

13.6 

Overload protection 

   

DANGER!

 

The factory setting of the overload protection/slipping clutch is secured by sealing. In case of any changes 
will void the warranty. Should maintenance be necessary, please contact a service company authorized by 
the manufacturer. 

 

 

13.7 

Lubricant - Selection 

FUCHS 

SHELL 

ESSO 

MOBIL 

TOTAL 

CASTROL 

KLÜBER 

Renolit FEP 2 

Alvania EP 2 

Unirex EP 2 

Mobilux EP 2 

MULTIS EP2 

-- 

-- 

Stabylan 5006 

-- 

-- 

-- 

-- 

Optimol Viscoleb 1500 

Klüberoil 4UH 1-1500 

-- 

-- 

-- 

-- 

-- 

-- 

Wolfracoat 99113 

Chain lubricant OKS 451 

13.8 

Lubricant for food industry 

– Selection (as option*) 

 

SHELL 

MOBIL 

CASTROL 

KLÜBER 

Gearing 

FM Grease HD2 

Mobilgrease FM 222 

-- 

Klüberoil 4UH 1-1500 N 

Load chain 

-- 

Lubricant FM 100 

Optimol Viscoleb 1500 

-- 

Load hook; 

Pulleys 

Gear rim;  

Drive pinion 

FM Grease HD2 

Mobilgrease FM 222 

 

-- 

-- 

* must be mentioned by order 

 

14 

Trouble 

 

 

 

   

DANGER!

 

Assembly, disassembly and maintenance operations must only be carried out in an atmosphere not 
prone to explosion!

 

 

Please pay attention to the following in case of problems: 

  Troubles with the equipment must only be repaired by qualified personnel. 

  Secure the unit against unintended operation start. 

  Put up a warning note indicating that the unit is not to be used. 

  Secure the working area of moving parts of the unit. 

Use 

 

Recommendation 

 

Interval 

Load hook bearing 

 

FUCHS 

RENOLIN PG220 

Acc. to demand 

12  month 

Содержание 14/12-EX

Страница 1: ...T3 Gb or II 2D Ex h IIIA T200 C Db DANGER Not to be used with IIC gases and IIB gases hydrogen sulphide and ethylene oxide and light metal and shock sensitive dusts It is not allowed to use the equipm...

Страница 2: ...ontents 1 Information 3 2 Safety 3 2 1 Warning notice and symbols 4 2 2 Duty of care of the owner 4 2 3 Requirements for the operating personnel 5 2 4 Appropriate use 5 2 5 Basic safety measures 6 2 6...

Страница 3: ...e to explosion complies with current legislation standards and regulations and is classified in the applicable Ex protection class The stated performance of the devices and meeting any warranty claims...

Страница 4: ...one to explosion or they must be suitable for use in area prone to explosion The owner is responsible for this However in everyday operation this degree of safety can only be achieved if all measures...

Страница 5: ...xceeded An exception can be made during the load test before initial operation carried out by a licensed qualified person Defective devices and load suspension devices must not be used until they have...

Страница 6: ...oad carrying devices UVV for both positive and non positive methods of attaching loads The lifting tackle or the load must be securely attached to the hook and be seated at the bottom of the hook The...

Страница 7: ...e monitored Avoid ignitable dust deposits Remove dust deposits daily before commencing work and ensure that dust cannot settle between moving parts Never remove dust with compressed air remove it with...

Страница 8: ...dths MESG 0 9 to 0 5 mm limit gap widths MESG 0 5 mm T4 Temperature class gases for dust only the temperature in C is stated T1 T2 T3 T4 T5 T6 limit temperature 450 C limit temperature 300 C limit tem...

Страница 9: ...IC our hoists are not rated for these temperature classes and must not be used for these classes Temperature class Ignition tem perature of gas C max surface temperature of the operating material in C...

Страница 10: ...10 5 52 121 01 01 08 2 6 4 Explosion hazards recognizing and preventing...

Страница 11: ...in hail snow direct sunshine dust etc we recommend to use a cover in parking position If the device is set up in a continuously humid environment with strong temperature fluctuations the correct funct...

Страница 12: ...um die casting Not for explosion proof equipment In case of ex proof hoists the housing is only made of steel plates Load chain According to EN 818 7 T high quality chain All components match precisel...

Страница 13: ...at are familiar with the operation of the lifting devices and cranes may be entrusted with their operation They must be authorized by the employer for the operation of the equipment The employer must...

Страница 14: ...alified person has learned due to occupational training and experience and the job that the person has done the skills needed to tests the material for one s work Definition licensed qualified person...

Страница 15: ...al conditions and single shift operation In case of severe operating conditions e g frequent operation with full load or special environmental conditions e g heat dust etc the intervals must be shorte...

Страница 16: ...one or several of the dimensions fall below or exceed the dimensions in the table or if cracks or corrosion are found the parts must be replaced with original spare parts 12 2 Checking the load chain...

Страница 17: ...e fill in the measured values before commissioning Capacity t X or Y mm H mm CAUTION When the dimension of hook opening width is deformed more than 10 or when the dimension of the hook bottom thicknes...

Страница 18: ...lubricated to prevent excessive wear If the same lifting operations are carried out constantly the switching area from a lifting to a lowering movement must be given special attention Thoroughly effe...

Страница 19: ...g clutch is secured by sealing In case of any changes will void the warranty Should maintenance be necessary please contact a service company authorized by the manufacturer 13 7 Lubricant Selection FU...

Страница 20: ...Hoist does not lift the whole distance long Hook stucks chain is twisted Place hooks and chains in correct position Brake remains closed stuck The load hook was pulled against the housing and got stuc...

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