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H.E.R.O. INDUSTRIES

1150GSD MANUAL - “B” VERSION

AIRLESS SPRAY EQUIPMENT

SAFETY, OPERATING AND

MAINTENANCE INSTRUCTIONS

AND PARTS LIST

Do Not attempt to operate this machine until you have read and
understand ALL safety precautions and operating instructions.
Equipment and chemicals when used improperly can be

1997 VERSION

BEGINNING AT

SERIAL NUMBER

140056

Содержание 1150GSD

Страница 1: ...OPERATING AND MAINTENANCE INSTRUCTIONS AND PARTS LIST Do Not attempt to operate this machine until you have read and understand ALL safety precautions and operating instructions Equipment and chemica...

Страница 2: ...ent that these parts are warranted by their respective manufacturers Warranty claims must be made directly to such manufacturers or their local authorized service depots The warranty is only applicabl...

Страница 3: ...ATING AND MAINTENANCE INSTRUCTIONS ARE IMPORTANT Read and understand this manual completely especially with regard to all safety precautions Read and follow instructions on all warning labels on your...

Страница 4: ...ressure in the pump by triggering the gun 4 Locking gun trigger in LOCKED position with gun locked closed NEVER operate the sprayer without the tip guard complete and in place NEVER spray any material...

Страница 5: ...nst a metal container to reduce static discharge possibility ALWAYS wear a face filter mask when operating the unit ALWAYS 1 Turn off the engine 2 Turn the engine switch to OFF position 3 Relieve all...

Страница 6: ...that the shipping seal has been removed from under the cap on the hydraulic tank Hydraulic tank should be at least 3 4 full of H E R O LVO hydraulic fluid CHECK all fittings and connections in the pum...

Страница 7: ...tip guard should be attached to gun prior to attaching to hose 6 P l a c e i n t a k e s i p h o n ass em b l y into a clean 5 gallon pail 7 Install strainer bag accessory item 5GAL SB in pail and sec...

Страница 8: ...ired particularly with thicker viscosity products 17 Spray a test pattern Begin by spraying a test pattern onto old newspaper or other scrap material 18 Increase the pressure slowly at first by turnin...

Страница 9: ...tainer for a few minutes to flush the prime valve 6 Close prime valve 7 Trigger gun into paint container until thinner comes through See special notes from step 4 Re direct flow into waste container a...

Страница 10: ...and 3 of 50 x 3 8 paint hose Product viscosity altitude feet above sea level and vertical reach can effect pump performance and special accessories may be required Product viscosity may have to be fu...

Страница 11: ...the paint before putting through the pump 2 Always spray at the lowest pressure setting which will provide a uniform spray fan fig 1 page 10 Adjust pressure control knob so that paint is completely at...

Страница 12: ...H E R O INDUSTRIES 1150GSD MANUAL B VERSION 11 SPRAY TIP SELECTION Poor Good Tailing Good Pattern Fog Overspray FIG FIG FIG FIG FIG FIG...

Страница 13: ...the fan widths are used by tip manufacturers Ask your distributor for assistance NOTE Two tips having the same tip size but different fan widths will deliver the same amount of paint over a different...

Страница 14: ...created To fully understand and trouble shoot a H E R O pump always keep in mind that for every action there is an opposite or corresponding re action For every action of the hydraulic intake valve re...

Страница 15: ...ontrol the units operating pressure The valve is fully adjustable from 0 psi to 3000 psi By turning the pressure control valve knob ref 75 clockwise the pressure is increased The hydraulic pump contin...

Страница 16: ...left in the pump and hose at the completion of a job When the prime valve is open the material is pumped through the paint intake and outgo and back to the source by way of the prime valve When close...

Страница 17: ...lution to almost all problems can be found in the paint side valves due to the increased wear from contact with the abrasive paint spray materials Intake valve ref 11 18 Outgo valve ref 26 and Prime v...

Страница 18: ...ammed opened closed remove intake endcap ref 11 and ball guide ref 17 Inspect intake ball ref 14 to ensure it is free round and has no nicks or cuts Inspect ball guide for excessive bashing out on the...

Страница 19: ...hydraulic side of the pump the entire hydraulic system must be cleaned and flushed Make sure to remove and clean the hydraulic tank screen ref 70 during this process Refill only with genuine H E R O L...

Страница 20: ...ove pressure control knob ref 75 and inspect screw for looseness Screw should be secured to stem ref 80 with Loc Tite If the screw turns independent of the stem than it must be re secured Secure unit...

Страница 21: ...damaged parts 3 Partial blockage in paint intake siphon hose ref 5 clean and remove any blockages from intake siphon hose Check to insure strainer bag is not clogging intake siphon hose SPRAYER DOES N...

Страница 22: ...ng or unsuitable for the material refer to other areas of troubleshooting guide and check material requirements vs 1150GSD output abilities SPRAY PATTERN LEAVES LINES OR FINGERS 1 Pressure too low inc...

Страница 23: ...orn 3 Install the spring locator over the hydrapulse membrane stem and into the spring Thread the new jam nut onto the stem 4 Tighten the jam nut until a measurement of 1 5 16 is obtained The measurem...

Страница 24: ...val re assemble the two NOTE The step on the ball stop must face outwards Towards hydrapulse membrane 10 Place the spring ref 15 into the ball guide so the smaller end of the spring will contact the b...

Страница 25: ...ton will be required if there is end play in the rod piston connection This is evident if you can feel back and forth movement in the piston when you tug on it pulling it from the rod A loose fitting...

Страница 26: ...pen face of cup washer facing the end of piston towards hydraulic oil when installed 17 Place second cup washer into groove A NOTE Always work from the front of the piston back so that you are always...

Страница 27: ...the ball to travel a greater distance than originally intended This can cause a reduction in the response time of the valve and lead to pulsation in the spray hose and spray pattern 8 Apply Teflon tap...

Страница 28: ...t screw until tight on valve stem Loosen set screw 1 2 turn or until stem moves freely in packing nut NOTE Valve stem should not be able to be removed from packing nut if set screw is adjusted correct...

Страница 29: ...Inspect retainer for wear The retainer has a small locating hole in it The hole should be flush or slightly beveled The greater the wear on the ball seat and retainer the poorer the static pressure wi...

Страница 30: ...08 2108 2310 2712 3112 1110 1310 1510 1710 1910 2110 2312 2912 1312 1512 1712 1912 2112 2510 OTHER FAN SIZES ALSO AVAILABLE BUT NOT ALWAYS STOCKED 4 649 WONDER WASH 48 PCS X 1 5 OZ PKG 4 650 WONDER WA...

Страница 31: ...1 18 02 22 2001B BALL STOP NEW after serial 140056 1 19 5V O RING Viton 1 20 3 CAPSCREW SKT HD 5 16 x 1 3 4 8 21 4 02 22 2501B HEAD Material Hydrapulse Gold NEW after serial 140056 1 22 02 22 2004 CUS...

Страница 32: ...44 45 1 47 603 12 LABEL Close Tightly 1 48 HW2013 SETSCREW SKT HD 4 40 x 3 16 1 49 4 603 11 PACKING NUT STEM ASSY P V Ref 43 48 ASSY 50 603 6 BARB 1 51 4 185B HOSE P V Return Line 1 52 196 CLAMP 1 53...

Страница 33: ...ASSEMBLY Ref 79 81 ASSY 79 27C 10A STEM P C 1 80 27C 10B SCREW Stem P C 1 81 27C 12 O RING P C 2 82 4 27C 11 FITTING Oil Return P C 1 83 27C 8 BODY P C 1 84 27C 9 CIRCLIP P C 1 85 27C 5 SPRING P C 1 8...

Страница 34: ...1 103 4 41 CRANKSHAFT Includes Ref 99 ASSY 104 39 1 RACE Eccentric Inner 1 105 44 COUNTERWEIGHT Tapped Bolt Hole 1 106 43 BOLT SKT HD 1 4NC x 2 1 107 4 49 KEYSTOCK 3 16 SQ x 1 5 2 108 4 65 100A SHEAV...

Страница 35: ...8 139 ASSY 137 2 78 HANDLE Snap On Rear 1 138 67 21 CHART Less Handle 1 139 4 67 14A FOOT PAD Includes Hardware 2 140 HW1040P CAPSCREW HX HD 1 4NC x 1 3 4 5 141 HW5030P WASHER Flat 1 4 14 142 HW5040P...

Страница 36: ...VERSION 35 110 111 146 132 141 135 139 144 145 109 108 121 Motor Part 147 112 109 113 137 7 4 6 2 52 5 53 53 51 107 6 121 131 130 8 107 133 138 1 114 148 130 121 131 116 117 129 124 141 140 144 145 1...

Страница 37: ...14 13 9 10 11 12 20 57 56 55 54 58 22 25 26 32 37 35 36 74 121 120 115 116 11 121 120 96 97 119 62 127 126 125 128 71 72 69 95 98 70 100 102 101 105 122 60 59 67 104 90 103 98 106 99 121 120 96 123 97...

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