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Model GX-7-DI Spray Gun

24

22943-1, Issue 1

NOTE:

Refer to Figure 13 for steps 5

through 16.

5.

REMOVE THE VALVE SPOOL- In order to replace the O-Rings located on the
Valve Spool, take hold of the end of the Spool and pull it out. Be careful extracting
the Spool as a spring will come out with it. Make sure not to lose this spring as it
belongs in the hole at the end of the Spool. Replace the O-Rings and apply a thin
coat of Lubriplate to the O-Rings.

6.

REMOVE REAR 1/8” PLUG- In the rear of the Gun Handle locate the 1/8” Pipe
Plug. This plug seals one of the air flow paths located internally in the Gun Handle.
Using the 3/16” Hex Key, remove the Plug.

7.

REMOVE THE REAR INTERNAL 1/16” PIPE PLUG- Deeper in the hole that the
1/8” Plug was removed from locate the 1/16” Pipe Plug. This Plug seals yet another
airflow located internally in the Gun Handle. Remove that Plug using the 5/32” Hex
Key.

8.

REMOVE THE SPRING SEAT- Looking into the hole from which both Plugs were
removed, the surface of the Spring Seat can be seen. Using a Pin Punch (¼”
diameter or less) and a hammer, gently tap the Spring Seat until both it and the Valve
Liner are pushed out the opposite end of the hole.

NOTE:

Follow Steps through 14 to

replace the O-rings on the

Valve Liner. If they do not

need replacing go to step 15.

NOTE:

If the Gun is configured with

the air supply entering

through the rear of the Gun

Handle, as opposed to the

bottom of the Gun Handle,

remove the brass 1/8” Pipe

Nipple instead of the 1/8” Plug.

(See Figure 13)

9.

REMOVE & REPLACE THE O-RINGS- Remove and replace the four O-Rings on
the Liner. Apply a light coat of Lubriplate to the O-Rings.

10. CLEAN THE VALVE HOLE AND REMOVE ANY DEBRIS- Ensure the hole is

free of any dirt or debris and apply a thin coat of Lubriplate to the inside of the hole.

11. REINSTALL THE SPRING SEAT- Slide the Spring Seat back into the Gun Handle

Air Valve hole, tapered end first, until it bottoms out in the hole.

12. REINSTALL THE VALVE LINER- Push the Valve Liner in as far as it will go (a

minimum of two or three internal threads should be visible). A fair amount of
resistance will be felt from interference between the O-rings and the inside diameter
of the hole. Install the Valve Retainer Nut, which when screwed in, will align the
Valve Liner and Spool to their proper depth.

13. REINSTALL THE 1/16” PLUG- Using the 5/32” Hex Key, screw the 1/16” Pipe

plug back in place. Apply a small amount of pipe thread sealant to the threads prior
to insertion. This will help seal the threads and prevent air leaks.

14. REINSTALL THE 1/8” PLUG- Apply a small amount of pipe thread sealant to the

threads of the Pipe Plug or Hex Nipple. Using the 3/13” Hex Key, reinsert the 1/8”
Pipe Plug.

NOTE:

If the Gun is configured with

the air supply entering

through the rear of the Gun

Handle, reinstall the brass 1/8”

Pipe Nipple instead of the 1/8”

Plug. (See Figure 13)

15. REINSTALL THE VALVE SPOOL- Insert the Valve Spool, with the Valve Spool

Spring in place, into the Valve Liner. Screw in the Valve Retainer Nut. Be careful
not to over tighten it, just tighten until it is “snug”.

16. REASSEMBLE THE TRIGGER LEVER- Reinstall the Trigger Lever using the

Screw and Lock Nut. Tighten using the 6” Adjustable Wrench and the 6” Pliers.

Содержание GX-7-DI

Страница 1: ...ary of Gusmer Machinery Group Inc One Gusmer Drive Lakewood New Jersey USA 08701 8055 Toll Free 1 800 367 4767 USA Canada Phone 732 370 9000 Fax 732 905 8968 Copyright 2001 GUSMER CORPORATION http www...

Страница 2: ...SITION OF GUN 9 MANUAL VALVES 9 AIR LINE CONFIGURATION 10 MIXING MODULE AND PCD INSTALLATION 11 START UP 11 SHUTDOWN 12 CLEANING PROCEDURE 13 SERVICING PROCEDURES 15 SCREEN SCREW REMOVAL AND SERVICE P...

Страница 3: ...SERVICE KIT P N OP206 8 FIGURE 5 SAFETY STOP CLOSED POSITION 9 FIGURE 6 SAFETY STOP OPEN POSITION 9 FIGURE 7 MANUAL VALVES 9 FIGURE 8 AIR LINE CONFIGURATION 10 FIGURE 9 CENTERLINE COMPONENT REMOVAL 1...

Страница 4: ...t will be done in accordance with the terms stated on the written estimate The warranty provisions applied to product that are not manufactured by Gusmer will be solely in accordance with the warranty...

Страница 5: ...ust therefore make their own determination as to the suitability of the information contained in this manual to their specific operation and requirements There should be no assumption made that the sa...

Страница 6: ...VOLTAGE AT THE SOURCE THE ELECTRICAL SERVICE MUST BE INSTALLED AND MAINTAINED BY A QUALIFIED ELECTRICIAN High Pressure WARNING THIS EQUIPMENT HAS OR IS USED WITH EQUIPMENT THAT HAS HYDRAULIC COMPONEN...

Страница 7: ...rough understanding of the GX 7 DI Spray Gun please take time to become familiar with its Major Components See Figure 1 and its Centerline Components See Figure 2 This will be helpful later when these...

Страница 8: ...al to its proper operation Both kits are available separately NOTE For more information concerning the 1 Quart Gun Service Kit consult the Parts Identification Manual P N OP205 ID Figure 3 1 Quart Gun...

Страница 9: ...lace the gun in the Closed safety position IMPORTANT Always engage the Safety Stop when the gun is not in use Figure 5 Safety Stop Closed Position Red Band 2 DISENGAGE THE SAFETY STOP Push in and turn...

Страница 10: ...on proceed as follows 1 REMOVE THE 4 LONG PIPE NIPPLE Using the 6 Adjustable Wrench remove the 4 long pipe nipple from the base of the Gun 2 REMOVE THE 1 8 PIPE PLUG Using the 3 16 Hex Key remove the...

Страница 11: ...osition tighten the Locknut against the piston shaft until snug Retighten the Rear Seal Retainer Assembly 3 CHECK ADJUSTMENT OF THE PCD Hold down the gun trigger loosen the PCD Retainer then release t...

Страница 12: ...ed safety position 2 CLOSE BOTH MANUAL VALVES Using the 5 16 Spintite turn each valve fully clockwise 3 CLEAN AS REQUIRED See the Cleaning Procedure section of the manual NOTE Disassembling the gun da...

Страница 13: ...1 ENGAGE THE SAFETY STOP Push in and turn the Safety Stop clockwise to place the gun in the Safety position 2 CLOSE BOTH MANUAL VALVES Using the 5 16 Spintite turn each Manual Valve fully clockwise 3...

Страница 14: ...get a more thorough cleaning 6 REMOVE THE SERVICE BLOCK OF THE GUN SERVICE KIT FROM THE GUN Using the 5 16 Spintite disconnect the Service Block from the gun 7 CLEAN SCREENS CHECK VALVES AND SCREEN S...

Страница 15: ...the Screen try soaking it in Gun Cleaner However if the screen is especially dirty and clogged simply replace it 2 CLEAN THE SCREEN SCREW CAVITY Inspect the cavity If any particles are visible remove...

Страница 16: ...ICAL 1 ENGAGE THE SAFETY STOP Push in and turn the Safety Stop clockwise to place the gun in the Closed safety position 2 CLOSE BOTH MANUAL VALVES Using the 5 16 Spintite turn each Manual Valve fully...

Страница 17: ...the Air Cylinder 13 REMOVE THE VALVING ROD Depress the Trigger Lever and hold Using a 3 8 Open End Wrench hold the Lock Nut while using the 5 16 Spintite to unthread the Rod Draw Bar and Valving Rod f...

Страница 18: ...1 4 of thread is protruding from the end of the Piston Rod 2 INSTALL THE LOCK NUT By hand thread the Lock Nut on to the Valving Rod 3 INSTALL THE GUN BLOCK Carefully slide the Gun Block onto the Valvi...

Страница 19: ...ate the PCD clockwise to adjust the orientation of the PCD as required 11 INSTALL THE AIR CAP Thread the Air Cap in place by hand 12 INSTALL THE SAFETY STOP Slide the Stop onto the rear of the Air Cyl...

Страница 20: ...one or two turns This will eliminate the contact friction between the Seal located inside the Packing Nut and the Valving Rod With the packing loosened the Valving Rod will move freely making the adju...

Страница 21: ...THE GUN FROM THE COUPLING BLOCK Using the 5 16 Spintite remove the Coupling Block Using a rag soaked with Gun Cleaner wipe clean the face of the Coupling Block to prevent material build up 3 CLEAN THE...

Страница 22: ...l it taking care not to damage it 11 REPLACE THE FRONT CUP SEAL If air is escaping around the Piston Rod during operation remove and replace the Cup Seal located in the front of the air cylinder Lubri...

Страница 23: ...e turn each Manual Valve fully clockwise 2 REMOVE THE GUN FROM THE COUPLING BLOCK Using the 5 16 Spintite remove the Coupling Block Mounting Screw Separate the gun from the Coupling Block Using a rag...

Страница 24: ...OVE REPLACE THE O RINGS Remove and replace the four O Rings on the Liner Apply a light coat of Lubriplate to the O Rings 10 CLEAN THE VALVE HOLE AND REMOVE ANY DEBRIS Ensure the hole is free of any di...

Страница 25: ...ber Field Title Description 1 Date 2 Name 3 IM Number 4 Issue Number 5 Date of Issue 6 Page Number 7 Discrepancy Instructions Complete the above fields of the form by following the instructions listed...

Страница 26: ...Issue Number Enter the Issue number of the Instruction Manual from the title page If there is no issue number enter NONE 5 Date of Issue Enter the date of Issue of the Instruction Manual from the titl...

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