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Revised: Jan 26, 2018 

GD-087-O GK-300 KAT COMBO 

GK-300 “KAT”

®

 CARRIAGE 

COMPACT OSCILLATOR  
SYSTEM 

MODELS: 

GK-L-300-* 

 

GK-R-300-* 

 

 (* indicates voltage reference) 

OPERATING 

INSTRUCTIONS 

Website: www.gullco.com

 

Distributed by: 

 

 

 

 

 

 

 

 

 

 

 

 

 

Содержание GK-L-300 Series

Страница 1: ...vised Jan 26 2018 GD 087 O GK 300 KAT COMBO GK 300 KAT CARRIAGE COMPACT OSCILLATOR SYSTEM MODELS GK L 300 GK R 300 indicates voltage reference OPERATING INSTRUCTIONS Website www gullco com Distributed by ...

Страница 2: ......

Страница 3: ... careless operator invites trouble and failure to follow safety practices may cause serious injury or even death Important safety precautions are given in the following Electrical Shock Prevention Do not use this equipment in damp or wet locations Do not expose this equipment to rain Never carry this equipment by the cables or pull the cables to disconnect from the receptacle Keep all cables from ...

Страница 4: ...th good electrical contact Failure to do so may result in the welding current passing through the carriage and damaging the wiring and electrical components Important information regarding safety and operation of the GSP 2100 motor control used in the KAT carriage is contained in a supplemental manual attached at the end of the Technical Manual It is equally important to read understand and apply ...

Страница 5: ...e that travels in a forward or reverse direction at precisely controlled speeds along a special track The self aligning wheel system of the carriage grips the top and bottom of the track enabling it to travel along any plane The bogey wheel assembly keeps the carriage snug to the track while allowing it to be easily mounted and removed from the track at any point The positive drive of the KAT is o...

Страница 6: ...positioned in virtually any plane off the front or back of the KAT carriage INTENDED FORESEEN USAGE The Gullco KAT Carriage Compact Oscillator combination is used throughout the world to automate and improve the quality and efficiency of the weld produced in automatic mechanized welding operations This is achieved through minimizing weld defects such as poor penetration incomplete fusion overlap a...

Страница 7: ...is used to disconnect the power to the rest of the control circuitry I On O Off WARNING Always turn the main power off before connecting disconnecting the oscillator head cable to from the KAT carriage Failure to comply may result in control damage Oscillator Head Connector Arc Activation Signal Connector Trigger Signal Oscillator Control Carriage Motor Control Fuse Holder Power On Off Switch ...

Страница 8: ...ype of head KAT CONTROL GSP 2100 The L E D Display The control has an L E D display that indicates the travel speed in either inches per minute or centimetres per minute The display also shows the travel direction accessed as well as the status of the Stop command The Forward and Reverse L E D s indicate the KAT carriage motor direction commanded The Hold stop L E D will illuminate whenever there ...

Страница 9: ... ignored if the Oscillator Control is in the STOP mode FORWARD When the switch is in this position Forward motion is selected as the desired KAT carriage travel direction NEUTRAL When the switch is in this position the control will not drive the KAT carriage motor in either direction REVERSE When the switch is in this position Reverse motion is selected as the desired KAT carriage travel direction...

Страница 10: ...locations of the Oscillator Head can be altered programmed to match the orientation of the control see the Technical Manual GD 087 T for details The Dwell Enable Disable switch will allow the oscillator to perform the A B C location dwell timing cycles while running when Enabled or will not perform the dwells when Disabled This Enable Disable selection can be made at any time and will take effect ...

Страница 11: ...ivation signal will be energized while ever the oscillator is running When the arc activation signal is energized the arc activation signal icon in the lower left corner of the LCD screen will appear as follows When Disabled the arc activation signal will de energize if applicable and remain de energized While ever the arc activation signal is de energized the arc activation signal icon in the low...

Страница 12: ...ing buzzer duration elapses while the optional buzzer is energized if the optional buzzer is not installed this timing cycle is usually programmed off Then the oscillation motion will commence and the arc activation signal will be energized if the Arc Enable Disable switch is in the Enable position Following the Travel Motion Delay the Hold stop signal to the KAT carriage control is released and t...

Страница 13: ... settings will be saved When in the programming mode only the A B C rotary switches and the Program push button will be used All other toggle and rotary switches will be ignored The A rotary switch is used to navigate forward and backward between screens pages The B rotary switch is used to navigate forward and backward between adjustable fields of the current screen page The contents of the selec...

Страница 14: ...el 1 General Programming Mode program screen displays is as follows Rotate the A rotary switch clockwise to move forward through the screens Rotate the A rotary switch counter clockwise to move backwards through the screens ...

Страница 15: ...where the travel carriage is allowed to run continuously through the oscillation cycles This is the factory default setting Step during Dwells This is where the travel carriage is only allowed to run during each of the A B or C location dwells This mode will only work effectively if the dwell times are not too small Step during Oscillation stroke This is where the travel carriage is only allowed t...

Страница 16: ...ceases The choices available are from 0 0 to 9 9 seconds in 0 1 second increments The factory default setting is 0 5 seconds 5th Field Oscillation Rest Location This setting dictates where the oscillator stops at the end of an oscillation cycle and therefore assumed location at the start of an oscillation cycle The choices are A B or C The factory default setting is B 6th Field Audible Warning Buz...

Страница 17: ...location is reached The choices available are from 0 0 to 9 9 seconds in 0 1 second increments 3rd Field The C Location Dwell Time This sets the time duration that the oscillation stroke will dwell pause each time the C location is reached The choices available are from 0 0 to 9 9 seconds in 0 1 second increments 4th Field The Oscillation Width The value of this field sets the total width of the o...

Страница 18: ...sition adjustments steering resulting in slide over travel To reset make the necessary manual and or programming adjustments and restart the automatic cycle It is recommended that the oscillator be set so that the oscillation occurs in the centre of the slides stroke to permit center position adjustments steering without activating the over travel limit switches Powering up the KAT Carriage Compac...

Страница 19: ...T Moggy Sam KATBAK KBM are registered trademarks of Gullco International Enterprises Ltd Only use genuine authorized replacement parts REVISIONS LIST Sept 2017 Overall manual release Oct 2017 Overall revised images of the linear oscillator 2 50 8mm stroke Jan 2018 Overall General revision ...

Страница 20: ...www GULLCO com ...

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