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Fig. 2-1

PSA (personal safety equipment)

Always wear safety helmet

Wear fall protection system when work-
ing from 2 m height.

Always wear protective goggles
Wear welding goggles during welding
work

Always wear safety shoes

Wear hearing protection during opera-
tion and when working with compressed
air

Always wear protective clothing

Wear face protection when working with
compressed air and hot oil

Wear safety gloves when dismantling hot
parts and when working with lubricants
and detergents

Safety

OPERATING MANUAL Lubrication system
FlexxPump4 D

9007202674126091_v2.0_

EN-US

Содержание FlexxPump4 D

Страница 1: ...OPERATING MANUAL Lubrication system FlexxPump4 D Project Order Bill of materials Serial number Year of manufacture BETRIEBSANLE 90072026741260 B1X xxxxxxxxx xxxx 10xxxxxx 2021...

Страница 2: ...ay deviate from the original In the case of special models options or technical changes the scope of deliv ery may differ from the descriptions here Reprinting the instructions in whole or in part req...

Страница 3: ...hapter 5 5 2 2 46 Output signals external control Chapter 5 5 3 2 53 Maintenance intervals 2 76 Structure modified Actuate Chapter 5 5 2 44 Maintenance tasks 2 76 1 0 26 11 2020 Basic version Tab 1 Re...

Страница 4: ...Revision history OPERATING MANUAL Lubrication system FlexxPump4 D 9007202674126091_v2 0_EN US 4...

Страница 5: ...itoring equipment 17 2 4 Personnel 18 2 4 1 Personal safety equipment 18 2 4 2 Personnel qualifications 20 2 4 2 1 Operating companies 20 2 4 2 2 Fitters 21 2 4 2 3 Commissioning technicians 21 2 4 2...

Страница 6: ...3 1 4 Operating pressure 29 3 3 2 Splitter 30 3 3 2 1 Temperature ranges 30 3 3 2 2 Accuracy of the lubricant distribution 30 3 3 2 3 Minimum lubrication quantity 30 3 3 2 4 Maximum pressure 30 3 3 3...

Страница 7: ...Connecting 43 5 5 Actuate 44 5 5 1 Suggested solution Programming software 45 5 5 2 Input signals and external control system 46 5 5 2 1 Lubrication 47 5 5 2 2 Filling lubrication lines Venting FlexxP...

Страница 8: ...ure range 30 C to 20 C 75 7 2 2 2 Lubricant table 76 7 3 Maintenance tasks 76 7 3 1 Maintenance intervals 76 7 3 2 Maintenance tasks after 2 200 hours 79 7 3 2 1 Replacing lubricant cartridge 79 7 3 2...

Страница 9: ...storage 107 9 1 Introduction 107 9 1 1 Personnel qualifications 107 9 2 Storage conditions 107 9 3 Decommissioning 108 9 3 1 Shutdown 108 9 3 2 Cleaning rust proofing 108 9 3 3 Identification 108 9 4...

Страница 10: ...121 12 2 Explanations regarding the spare parts list 127 12 2 1 Spare parts and wear items list 127 12 2 2 Position drawings 127 13 Torque tables 128 13 1 Tightening torques for screws 128 13 1 1 Zinc...

Страница 11: ...ing of the product Document Explanation Target readership FAQ FlexxPump Sales project man agement Software engineer Maintenance techni cian Service technician Fitter Operating company Electrical engin...

Страница 12: ...document This manual describes the following product life phases of the product Commissioning Operation Maintenance Repairs Disposal The manual contains the information required for using the product...

Страница 13: ...via tion Use Explanation For cross reference See 2 Possibly for cross ref erence Page Fig Designation of graphics Figure Table Designation of tables Table In the tip Information or tip Tab 1 2 Explana...

Страница 14: ...General OPERATING MANUAL Lubrication system FlexxPump4 D 9007202674126091_v2 0_EN US 14...

Страница 15: ...h risk that could lead to serious injury or death WARNING WARNING WARNING identifies a hazard with medium risk that could lead to moderate injury CAUTION CAUTION CAUTION identifies a hazard with low r...

Страница 16: ...state of the art technology It was designed and constructed in accordance with the accepted safety regulations However some residual danger remains during its operation There is danger to the persona...

Страница 17: ...After commissioning attach all safety and monitoring equipment correctly Ensure that the safety and monitoring equipment is closed during opera tion You will find information on the separating safety...

Страница 18: ...safety rules must be observed and imple mented 2 4 1 Personal safety equipment The operator is responsible for providing specialists with personal safety equipment Safety OPERATING MANUAL Lubrication...

Страница 19: ...work Always wear safety shoes Wear hearing protection during opera tion and when working with compressed air Always wear protective clothing Wear face protection when working with compressed air and...

Страница 20: ...gned an area of responsibility by the operator The technician is responsible to third parties in his area of responsibility During a training session or instruction the technician may only work on the...

Страница 21: ...wledge is flexible The commissioning technician is responsible for the following tasks commissioning the product testing the functions of the product 2 4 2 4 Operators The operator was trained and ins...

Страница 22: ...s cleaning the product replacing spare parts localizing and fixing malfunctions 2 4 2 6 Maintenance technicians The maintenance technician was trained by the operating company or the manufacturer has...

Страница 23: ...erience in environmentally friendly disposal works carefully and safely 2 5 Product specific hazards DANGER Leaking fluids Oils greases and other operating consumables may leak during the entire servi...

Страница 24: ...chemicals usually supply their substances together with safety data sheets Safety data sheets are available on the Internet Enter msds and the name of the material in a search engine Safety infor mati...

Страница 25: ...All risks are borne solely by the user 3 1 3 Non intended use The product is not intended for lubrication of runners bearings or other elements for lubrication of elements in or on automobiles for op...

Страница 26: ...al number 20XXXXXX www gudel com G del AG Industrie Nord CH 4900 Langenthal A B C E D Fig 3 1 Type plate A Serial number D Pump type B Item number E Build year the first two digits of the se rial numb...

Страница 27: ...depends on the machine properties and the operating conditions Generally the emissions sound pressure level LpA is 80dB A measured at a distance of 1 m from the safety fence and 1 6 m above ground le...

Страница 28: ...p4 D A Hydraulic output B Connection plug M12x1 Connections Hydraulic Four connections for lubrication lines with a diameter of 6 3 mm Electric The four pole connection size M12x1 transmits the follow...

Страница 29: ...humidity Transport 10 to 60 C Standard operation 15 to 60 C Up to and at 85 condensation forma tion is not permissible Bearing 5 to 30 C Up to 75 Tab 3 2 Temperature ranges FlexxPump Application in a...

Страница 30: ...brication quantity Splitters only function correctly if 0 5 cm3 of lubricant is produced at their input per lubrication cycle 3 3 2 4 Maximum pressure The maximum pressure at the input of splitters is...

Страница 31: ...information 2 39 A B C E D Fig 4 1 Design of FlexxPump lubrication system A FlexxPump D Y segment combines lubricants B Connecting cable E Splitter separates lubricants C Lubrication line Design func...

Страница 32: ...mponents A B C D E F Fig 4 2 Detailed design of FlexxPump4 D A Covering D Casing B Lubricant cartridge E Connection plug for supply and control system C Union ring F Hydraulic output Design function O...

Страница 33: ...ement The FlexxPump4 outputs a signal in case of overpressure if the lubricant car tridge is empty and for each piston stroke This makes it possible to process such information further 4 2 2 FlexxPump...

Страница 34: ...segment The quantity of the lubricant at the inputs is combined at the output The Y segment only works in the direction of the arrow 2x lubrication quantity Lubricant quantity Lubricant quantity Fig 4...

Страница 35: ...g attach all safety and monitoring equipment correctly Ensure that the safety and monitoring equipment is closed during opera tion DANGER Hazardous voltage The product contains components that are ene...

Страница 36: ...d of as hazardous waste even if the total quantity is small NOTE Improper transport Improper handling of the crates can lead to transport damage Do not tip over the crates Avoid heavy vibrations and s...

Страница 37: ...eport transport damage promptly Interfaces Check whether the necessary interfaces exist and are functional The following interfaces are needed Lubricating pinion lubricating the pinion and rack Lubric...

Страница 38: ...5 A B C Fig 5 1 Installing the lubricant pump A Installation site B Lubricant pump C Screw Install the lubricant pump as follows 1 Mount lubricant pump with two screws M6 L 35 mm The lubricant pump ha...

Страница 39: ...system with 3 lubrication points D003078 A B C F E D Fig 5 2 Design FlexxPump4 D 3 fold A Lubricating pinion not included in the scope of delivery D Y segment B Lubricating element not included in th...

Страница 40: ...included in the scope of delivery E 2 Axis not included in the scope of de livery B Lubricating element not included in the scope of delivery F Lubrication line hose diameter of 6 3 mm C FlexxPump4 D...

Страница 41: ...elivery E 3 Axis not included in the scope of de livery B Lubricating element not included in the scope of delivery F 2 Axis not included in the scope of de livery C FlexxPump4 D G Lubrication line ho...

Страница 42: ...F 2 Axis not included in the scope of de livery B Lubricating element not included in the scope of delivery G 2 FlexxPump4 D C 1 Axis not included in the scope of de livery H Lubrication line hose di...

Страница 43: ...on of the electrical circuit Use only fuses with specified amperage Wire the plug according to the diagram Replace the damaged electric cable or plugs promptly Have electricians carry out the electric...

Страница 44: ...ocument Requirements to the Lubrication Control of the FlexxPump4 D424A 404DLS provides detailed non binding recommendations from G del for integration into the overall system The document can be foun...

Страница 45: ...Yes Set flag for machine stop Start lubrication cycle Successful no timeout Yes No Reset warning Reset flag for machine stop Set warning message Reset corresponding warning message as soon as OK again...

Страница 46: ...8 high Signal 8 seconds Lubricating 12 high Signal 12 seconds Filling lubrication lines Venting FlexxPump 14 high Signal 14 seconds Reset the error Tab 5 2 Input signals and external control system Co...

Страница 47: ...utputs dispense 0 16 cm3 lubricant Start of the discharge output 1 1 or 1 2 then output 2 1 or 2 2 Each hydraulic output is filled with lubricant by its respective piston Each piston carries out a lub...

Страница 48: ...Commissioning OPERATING MANUAL Lubrication system FlexxPump4 D 9007202674126091_v2 0_EN US 48...

Страница 49: ...Filling lubrication lines Venting FlexxPump4 D The filling process starts with the displayed signal on PIN 2 The filling process takes at least 1533 seconds The filling process has to be restarted aft...

Страница 50: ...Commissioning OPERATING MANUAL Lubrication system FlexxPump4 D 9007202674126091_v2 0_EN US 50...

Страница 51: ...em issues a Low 0 V signal on PIN 4 lasting more than 3 seconds The output signal on PIN 4 is High 20 30V during normal operation During an actual mo tor run of the lubricating system the signal switc...

Страница 52: ...Commissioning OPERATING MANUAL Lubrication system FlexxPump4 D 9007202674126091_v2 0_EN US 52...

Страница 53: ...permanent Input signal receiving high permanent Dispensing process low 10 18 s Empty status lubricant cartridge 0 5 Hz rectangular signal permanent General error low permanent Tab 5 3 Output signals...

Страница 54: ...Commissioning OPERATING MANUAL Lubrication system FlexxPump4 D 9007202674126091_v2 0_EN US 54...

Страница 55: ...of 24 V DC is applied at PIN 1 Saved information is lost when the lubrications system is switched off The output signal on PIN 4 is High 20 30V during normal operation For regular lubricant applicati...

Страница 56: ...Commissioning OPERATING MANUAL Lubrication system FlexxPump4 D 9007202674126091_v2 0_EN US 56...

Страница 57: ...ange signal rectangular pulse on PIN 4 between High and Low with a frequency of 0 5 Hz The output signal on PIN 4 is High 20 30V during normal operation During an actual motor run of the lubricating s...

Страница 58: ...ge missing Lubricant cartridge empty Air in the lubrication system Insert new lubricant cartridge Vent the lubrication system The lubrication system continues running without change Tab 5 4 Malfunctio...

Страница 59: ...s 7 s 17 s 1 1 or 1 2 2 1 or 2 2 Hydraulic output t 0 16 cm cm V Duration 3 s Fig 5 13 Switching time diagram General error For general errors the lubrication system issues a Low 0 V signal on PIN 4...

Страница 60: ...lubrication system Check supply voltage and compare with specified parameters Replace defective electronic components Switch on lubrication system Reset the error Chapter 5 5 2 3 2 51 Lubrication sys...

Страница 61: ...factors The calculations listed here are based on empirical values and lead to reference values The lubrica tion quantity needs to be checked regularly and needs to be adapted if neces sary The follow...

Страница 62: ...U Recommended lu brication quantity Pt The recommended lubrication quantity Pt can be found in the following table System Size 1 4 Size 5 7 3 lubrication points e g EP TMF TMO 0 9 cm3 100 km 1 2 cm3 1...

Страница 63: ...need to be calculated for P1 Value Formula Unit Running performance of the axle per day V vm x t x POT x 0 036 km day Recommended lubrication quantity per day P V x Pt 100 cm3 day Emptying time of lub...

Страница 64: ...5 6 Initial commissioning Commissioning OPERATING MANUAL Lubrication system FlexxPump4 D 9007202674126091_v2 0_EN US 64...

Страница 65: ...inion if necessary then pre lubricate Lubricating element lubricating pinion saturated with lubricant and intact Yes No Does lubricant flow out at lubrication point Yes No Other lubrication points ava...

Страница 66: ...I II III IV VI VII V VIII 404 DLS 402 402 B _ Commissioning OPERATING MANUAL Lubrication system FlexxPump4 D 9007202674126091_v2 0_EN US 66...

Страница 67: ...urfaces of the roller and pinion need to be covered completely by a lubricating film Cleaning agents mild universal cleaner free from aromatic compounds e g Motorex OPAL 5000 Tab 5 9 Lubricant Cleanin...

Страница 68: ...Commissioning OPERATING MANUAL Lubrication system FlexxPump4 D 9007202674126091_v2 0_EN US 68...

Страница 69: ...Check the connections of the hydraulic system before starting up the prod uct Commissioning OPERATING MANUAL Lubrication system FlexxPump4 D 9007202674126091_v2 0_EN US 69...

Страница 70: ...on operating the product refer to the appropriate chapter of the documentation for the complete system 6 2 Personnel qualifications Only appropriately trained and authorized technicians are allowed to...

Страница 71: ...ct performing without malfunction as well as its long service life Work sequences Perform the work sequences in the order described Perform the described tasks at the specified times This ensures a lo...

Страница 72: ...aking fluids Oils greases and other operating consumables may leak during the entire service life of the product These leaking liquids are harmful to the environ ment Observe the specified maintenance...

Страница 73: ...listed If uncertain please contact our service departments For more information on the lubricants refer to the tables below For further information refer to the chapter Maintenance tasks and the resp...

Страница 74: ...ation sys tem FlexxPump Oil Tab 7 2 Lubricant Lubrication system FlexxPump Fig 7 2 Pre lubricating rails and racks Lubrication ex works Specifica tions Lubri cant quantity Location of application Cate...

Страница 75: ...Oil Tab 7 4 Lubricant Lubrication system FlexxPump Temperature range 30 C to 20 C The following lubricants are intended for use in the lubrication system at a temperature range 30 C to 20 C Fig 7 4 L...

Страница 76: ...p Oil This table does not purport to be exhaustive Tab 7 6 Lubricant table 7 3 Maintenance tasks 7 3 1 Maintenance intervals The product is subject to natural wear and tear It wears out which can caus...

Страница 77: ...operating conditions are assumed which correspond to the parame ters defined by G del when designing the product If they are rougher than assumed products may fail earlier Adjust the maintenance inte...

Страница 78: ...rs yearly 10 000 every 5 years every 2 5 years every 20 months 20 000 every 10 years every 5 years every 3 3 years Tab 7 8 Maintenance intervals in shift operation 5 days a week Operating hours 1 shif...

Страница 79: ...icant cartridges contain lubricant residues Oils and greases are harmful to the environment Dispose of the lubricant cartridge in an environmentally friendly manner Replace the component every 2 000 o...

Страница 80: ...B Lubricant cartridge E Casing C Cover Lubrication ex works Specifications Lubricant quantity Chapter 7 2 2 1 2 74 Chapter 7 2 2 1 2 74 400 ml Tab 7 10 Lubricant Lubrication system FlexxPump Maintenan...

Страница 81: ...cartridge in the direction of the arrow and remove it 4 Turn the new lubricant cartridge in the direction of the arrow by 2 full rotations Label of the lubricant cartridge has to be aligned with the...

Страница 82: ...Maintenance OPERATING MANUAL Lubrication system FlexxPump4 D 9007202674126091_v2 0_EN US 82...

Страница 83: ...pinion if necessary then pre lubricate Lubricating element lubricating pinion saturated with lubricant and intact Yes No Does lubricant flow out at lubrication point Yes No Other lubrication points a...

Страница 84: ...I II III IV VI VII V VIII 404 DLS 402 402 B _ Maintenance OPERATING MANUAL Lubrication system FlexxPump4 D 9007202674126091_v2 0_EN US 84...

Страница 85: ...urfaces of the roller and pinion need to be covered completely by a lubricating film Cleaning agents mild universal cleaner free from aromatic compounds e g Motorex OPAL 5000 Tab 7 11 Lubricant Cleani...

Страница 86: ...Maintenance OPERATING MANUAL Lubrication system FlexxPump4 D 9007202674126091_v2 0_EN US 86...

Страница 87: ...ction point Description Measures Contamination Check the components for contamination Lubricant pump Lubrication lines Other components Immediately clean away any contamination Loss of lubricant Check...

Страница 88: ...ing film on rails and racks leads to damage to the product This results in operational failure Ensure that there is always a lubricating film on rails and racks during oper ation Perform the described...

Страница 89: ...cting cable 3 Disconnect the lubrication lines from the hydraulic outputs 4 Loosen the screws 5 Remove the lubricant pump The lubricant pump has been removed Replacing the lubricant pump Replace the l...

Страница 90: ...A B C Fig 7 7 Installing the lubricant pump A Installation site B Lubricant pump C Screw Install the lubricant pump as follows 1 Mount lubricant pump with two screws M6 L 35 mm The lubricant pump has...

Страница 91: ...m with 3 lubrication points D003078 A B C F E D Fig 7 8 Design FlexxPump4 D 3 fold A Lubricating pinion not included in the scope of delivery D Y segment B Lubricating element not included in the scop...

Страница 92: ...cluded in the scope of delivery E 2 Axis not included in the scope of de livery B Lubricating element not included in the scope of delivery F Lubrication line hose diameter of 6 3 mm C FlexxPump4 D G...

Страница 93: ...ivery E 3 Axis not included in the scope of de livery B Lubricating element not included in the scope of delivery F 2 Axis not included in the scope of de livery C FlexxPump4 D G Lubrication line hose...

Страница 94: ...2 Axis not included in the scope of de livery B Lubricating element not included in the scope of delivery G 2 FlexxPump4 D C 1 Axis not included in the scope of de livery H Lubrication line hose diam...

Страница 95: ...ion of the electrical circuit Use only fuses with specified amperage Wire the plug according to the diagram Replace the damaged electric cable or plugs promptly Have electricians carry out the electri...

Страница 96: ...ut signal to the CLS black Tab 7 14 Connector pin assignment Connect the product as follows Prerequisite The hydraulics is connected 1 Connect the PLC connecting cable to the connection plug The produ...

Страница 97: ...ion if necessary then pre lubricate Lubricating element lubricating pinion saturated with lubricant and intact Yes No Does lubricant flow out at lubrication point Yes No Other lubrication points avail...

Страница 98: ...I II III IV VI VII V VIII 404 DLS 402 402 B _ Maintenance OPERATING MANUAL Lubrication system FlexxPump4 D 9007202674126091_v2 0_EN US 98...

Страница 99: ...urfaces of the roller and pinion need to be covered completely by a lubricating film Cleaning agents mild universal cleaner free from aromatic compounds e g Motorex OPAL 5000 Tab 7 15 Lubricant Cleani...

Страница 100: ...Maintenance OPERATING MANUAL Lubrication system FlexxPump4 D 9007202674126091_v2 0_EN US 100...

Страница 101: ...lub FLC 8 H1 mild universal cleaner free from aro matic compounds e g Motorex OPAL 5000 Chapter 7 3 2 2 2 83 Cleaning and checking lubri cation system 10 000 12 Service technicians The manufacturer s...

Страница 102: ...Maintenance OPERATING MANUAL Lubrication system FlexxPump4 D 9007202674126091_v2 0_EN US 102...

Страница 103: ...to ensure uniform lubrication A B C D E F G Fig 9 7 Replacing the lubricating pinion A Lubrication point E Fastening screw B Screw F Lubricating pinion C Hexagonal socket wrench G Carriage D Covering...

Страница 104: ...scribed in this chapter after you have read and un derstood the chapter Safety 2 15 It concerns your personal safety DANGER Hazardous voltage The product contains components that are energized with ha...

Страница 105: ...ropriate measures Observe the country specific safety data sheets Oils and greases must be disposed of as hazardous waste even if the total quantity is small 8 1 2 Personnel qualifications Only approp...

Страница 106: ...Switch on lubrication sys tem Reset the error Chapter 5 5 2 3 2 51 Lubrication system does not lubricate Pump function has been stopped Internal error Disassemble entire lubrica tion system with scre...

Страница 107: ...l to the environ ment Observe the specified maintenance intervals and service intervals When anchoring the product ensure that the boreholes are drilled cor rectly The oils and greases must not get in...

Страница 108: ...move connecting cable 4 Disconnect the lubrication lines from the hydraulic outputs The product has been shut down 9 3 2 Cleaning rust proofing Clean away any dirt and dust from the product Clean the...

Страница 109: ...carry out the following jobs Check the lubrication system 2 87 Check lubrication film on rails and racks and pre lubricate if necessary If the machine downtime is longer than four weeks carry out the...

Страница 110: ...cks Wear appropriate protective clothing Fig 9 1 Cleaning rails and racks Cleaning agents mild universal cleaner free from aromatic compounds e g Motorex OPAL 5000 Tab 9 1 Cleaning agents Rails and ra...

Страница 111: ...icate the rails and racks as follows Prerequisite The rails and racks have been cleaned 1 Switch off the system and secure it with a padlock against being switched on again 2 Pre lubricate rails and r...

Страница 112: ...downtime is longer than one year carry out the following tasks Rinse the lubrication lines with fresh lubricant Replace the lubricating elements and lubricating pinion Replace lubricant cartridge Deco...

Страница 113: ...tire service life of the product These leaking liquids are harmful to the environ ment Observe the specified maintenance intervals and service intervals When anchoring the product ensure that the bore...

Страница 114: ...10 3 Waste management compliant assemblies 10 3 1 Disassembly DANGER Hazardous voltage The product contains components that are energized with hazardous volt ages Touching these components will cause...

Страница 115: ...the drinking water supply Take ap propriate measures Observe the country specific safety data sheets Oils and greases must be disposed of as hazardous waste even if the total quantity is small Disasse...

Страница 116: ...ting point disposal in accor dance with the safety data sheets 2 24 Batteries Battery collection Metals Scrap metal collection Electrical material Electrical waste Tab 10 1 Disposal material groups 10...

Страница 117: ...th 10 m 0200517 Length 20 m Tab 11 1 PLC connecting cable The PLC connecting cables are equipped with three colored LEDs LED color Meaning Green Voltage on PIN 1 Yellow Signal on PIN 4 White Signal on...

Страница 118: ...Accessories OPERATING MANUAL Lubrication system FlexxPump4 D 9007202674126091_v2 0_EN US 118...

Страница 119: ...12 Spare parts supply Spare parts supply OPERATING MANUAL Lubrication system FlexxPump4 D 9007202674126091_v2 0_EN US 119...

Страница 120: ...Spare parts supply OPERATING MANUAL Lubrication system FlexxPump4 D 9007202674126091_v2 0_EN US 120...

Страница 121: ...n of the issue Drawing number if applicable Regular inquiries If you have questions relating to service please use the service form at www gudel com or contact the responsible service department For a...

Страница 122: ...ice us gudel com United States Tab 12 1 Service departments Americas Asia Country Relevant service department Phone E mail China G del International Trading Co Ltd Block A 8 Floor C2 BLDG No 1599 New...

Страница 123: ...8 info tw gudel com Thailand G del Lineartec Co Ltd 19 28 Private Ville Hua Mak Road Hua Mak Bang Kapi 10240 Bangkok Thailand 66 2 374 0709 service th gudel com Tab 12 2 Service departments in Asia Eu...

Страница 124: ...sc 4 1 12 08290 Cerdanyola del Vall s Spain 34 644 347 058 info es gudel com Spain France G del SAS Tour de l Europe 213 3 Bd de l Europe 68100 Mulhouse France 33 1 6989 80 16 info fr gudel com German...

Страница 125: ...8 43 300 Bielsko Bia a Poland 48 33 819 01 25 serwis pl gudel com Latvia Lithuania Poland Ukraine Russia Gudel Russia Yubileynaya 40 Office 1902 445057 Togliatti Russia 7 848 273 5544 info ru gudel co...

Страница 126: ...If you have service inquiries outside of business hours please contact the following service departments Europe G del AG Gaswerkstrasse 26 Industrie Nord 4900 Langenthal Switzerland 41 62 916 91 70 se...

Страница 127: ...e g a i r r a C 900 406015 10 00 Worm gear unit AE060 L left Ratio i 10 00 AE060 2 Stk E 910 406089 Motor flange 060 18x116x116 130 110 8030 018a 2 Stk E 1000 0910499 Mechanical multi limit switch acc...

Страница 128: ...s Screws without screw lock can come loose Secure screw connections on moving parts with Loctite medium strength 243 Apply the adhesive on the nut thread not on the screw Torque tables OPERATING MANUA...

Страница 129: ...2 9 M3 1 1 1 58 1 9 M4 2 6 3 9 4 5 M5 5 2 7 6 8 9 M6 9 13 2 15 4 M8 21 6 31 8 37 2 M10 43 63 73 M12 73 108 126 M14 117 172 201 M16 180 264 309 M20 363 517 605 M22 495 704 824 M24 625 890 1041 M27 915...

Страница 130: ...Torque tables OPERATING MANUAL Lubrication system FlexxPump4 D 9007202674126091_v2 0_EN US 130...

Страница 131: ...ftware 45 Fig 5 8 Switching time diagram Lubrication normal case 47 Fig 5 9 Switching time diagram Filling lubrication lines Venting FlexxPump4 D 49 Fig 5 10 Switching time diagram Reset the error 51...

Страница 132: ...Fig 7 13 Identification number of the instructions 103 Fig 9 1 Cleaning rails and racks 110 Fig 9 2 Pre lubricating rails and racks 111 Fig 11 1 PLC connecting cable 117 Fig 12 1 Explanation of symbo...

Страница 133: ...63 Tab 5 9 Lubricant Cleaning agents Pre lubricating rails and racks 65 Tab 7 1 Table of cleaning agents 73 Tab 7 2 Lubricant Lubrication system FlexxPump 74 Tab 7 3 Lubricant Lubrication system Flexx...

Страница 134: ...roups 116 Tab 11 1 PLC connecting cable 117 Tab 11 2 PLC connecting cable Meaning of the LED color 117 Tab 12 1 Service departments Americas 122 Tab 12 2 Service departments in Asia 122 Tab 12 3 Servi...

Страница 135: ...28 Control 44 FlexxPump4 D 47 Control signal 47 Customer feedback 103 D Decommissioning 107 Dimensions FlexxPump4 D 28 Disassembling 114 Discharge Lubricant 47 Disposal 113 Disposal facilities 116 Dow...

Страница 136: ...ter 3 fold 33 Y segment 34 Functional description 33 G G del H1 Shelf life 30 H Hazard warnings 15 Hydraulic system Connecting 39 91 I Identification 108 Initial commissioning 64 Input signal External...

Страница 137: ...Cleaning 87 Power Off 55 Power On 55 Programming software 45 M Maintenance tasks 71 After 11 250 hours 87 After 2 250 hours 79 After 22 500 hours 89 Malfunctions 106 Maximum Pressure 29 Pressure Spli...

Страница 138: ...down 108 Programming Software Lubrication system 45 Protection class 29 Purpose of this document 12 R Rack Cleaning 110 Pre lubricating 111 Rail Cleaning 110 Pre lubricating 111 Removing Lubricant pum...

Страница 139: ...eplacing 105 Splitter 2 fold Function 33 Splitter 3 fold Function 33 State of the art 16 Storage 107 Storage conditions 107 Structure 31 Symbol 16 T Technical data 27 Temperature 108 Temperature range...

Страница 140: ...Index OPERATING MANUAL Lubrication system FlexxPump4 D 9007202674126091_v2 0_EN US 140...

Страница 141: ...pendix of this operating manual contains the following documents Layout Spare parts lists Declaration of conformity for TriboServ Appendix OPERATING MANUAL Lubrication system FlexxPump4 D 900720267412...

Страница 142: ...Appendix OPERATING MANUAL Lubrication system FlexxPump4 D 9007202674126091_v2 0_EN US...

Страница 143: ...Layout Appendix OPERATING MANUAL Lubrication system FlexxPump4 D 9007202674126091_v2 0_EN US...

Страница 144: ...Appendix OPERATING MANUAL Lubrication system FlexxPump4 D 9007202674126091_v2 0_EN US...

Страница 145: ...Spare parts lists Appendix OPERATING MANUAL Lubrication system FlexxPump4 D 9007202674126091_v2 0_EN US...

Страница 146: ...Appendix OPERATING MANUAL Lubrication system FlexxPump4 D 9007202674126091_v2 0_EN US...

Страница 147: ...Declaration of conformity for TriboServ See also 2 Declaration of conformity for TriboServ 149 Appendix OPERATING MANUAL Lubrication system FlexxPump4 D 9007202674126091_v2 0_EN US...

Страница 148: ...Appendix OPERATING MANUAL Lubrication system FlexxPump4 D 9007202674126091_v2 0_EN US...

Страница 149: ......

Страница 150: ...ate G DEL AG Industrie Nord CH 4900 Langenthal Switzerland Fax 41 62 916 91 50 E mail info ch gudel com www gudel com larwue 2 0 04 03 2021 OPERATING MANUAL Lubrication system FlexxPump4 D 90072026741...

Страница 151: ...G DEL AG Industrie Nord CH 4900 Langenthal Switzerland info ch gudel com www gudel com...

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