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®

VersaLoop™

Models:

8", 10" AND 12"

Owner’s Manual

PNEG-1966

Version 5.0

Date: 01-07-21

PNEG-1966

Содержание VersaLoop 8

Страница 1: ... VersaLoop Models 8 10 AND 12 Owner s Manual PNEG 1966 Version 5 0 Date 01 07 21 PNEG 1966 ...

Страница 2: ...n illustrations photos and specifications in this manual are based on the latest information available at the time of publication The right is reserved to make changes at any time without notice 2 PNEG 1966 VersaLoop ...

Страница 3: ...ain and Paddles Installation 31 Chapter 5 Accessories 35 Hopper Installation 35 Discharge Spout Installation 36 Discharge with Gate Assembly 37 Bypass Inlet Installation 38 Drop through Gate Assembly Installation 39 Chain Maintenance Installation 40 Mid Span Support Installation 41 Bend Section Installation 42 Chapter 6 Maintenance and Troubleshooting 45 Maintenance 45 VersaLoop Cleanout Process 4...

Страница 4: ...Chapter 8 Appendix 71 Limited Warranty N A Grain Products 77 4 PNEG 1966 VersaLoop ...

Страница 5: ...m others as required Unqualified persons must stay out of the work area at all times Alterations must not be made to the equipment Alterations can produce dangerous situations resulting in SERIOUS INJURY or DEATH This equipment must be installed in accordance with the current installation codes and applicable regula tions which must be carefully followed in all cases Authorities having jurisdictio...

Страница 6: ...saLoop is OFF TAGGED and LOCKED Be aware that when stopped the drive chain and paddles may move unexpectedly due to the weight of grain held in angled tubes Wherever possible run the VersaLoop to empty before stopping it Never leave the VersaLoop running un attended Always TURN OFF and LOCK the power supply to the VersaLoop before leaving it un attended Never allow an untrained person or one less ...

Страница 7: ...on This symbol indicates an imminently hazardous situation which if not avoided will result in serious injury or death This symbol indicates a potentially hazardous situation which if not avoided can result in serious injury or death This symbol indicates a potentially hazardous situation which if not avoided can result in minor or moderate injury This symbol is used to address practices not relat...

Страница 8: ...Safety Instructions Carefully read all safety messages in this manual and safety signs on your machine Keep signs in good condition Replace missing or damaged safety signs Be sure new equipment components and repair parts include the current safety signs Replacement safety signs are available from the manufacturer Learn how to operate the machine and how to use controls properly Do not let anyone ...

Страница 9: ... procedures before doing work Keep area clean and dry Never service equipment while it is operating Keep hands feet and clothing away from moving parts Keep your equipment in proper working condition Replace worn or broken parts immediately ST 0003 1 Stay Clear of Moving Parts Entanglement in rotating sprocket or moving chain will cause serious injury or death Keep all guards and covers in place a...

Страница 10: ...perate Equipment Properly Do not modify this equipment from its original specifications This equipment is only intended for fixed applications and is not to be moved or transported ST 0052 1 Stay Clear of Slide Gate Keep hands away from slide gate opening Slide gates can crush and dismember Motor can start at any time Lock out power source before making adjustments cleaning or maintaining equipmen...

Страница 11: ...ll personnel involved in the installation operation service and maintenance of the equipment Location Decal No Decal Description All access panels 8017001 Shear point danger decal To replace a damaged or missing decal contact us to receive a free replacement GSI Decals 1004 E Illinois St Assumption IL 62510 Tel 1 217 226 4421 PNEG 1966 VersaLoop 11 ...

Страница 12: ...s a sign off sheet that can be used to verify that all personnel have read and understood the safety instructions This sign off sheet is provided for your convenience and personal record keeping Date Employee Name Supervisor Name ST 0007 12 PNEG 1966 VersaLoop ...

Страница 13: ...tleness The main components of a VersaLoop are motor gearbox upper and lower tube sections and chain and paddles The horsepower of the motor is determined by the angle of operation required The VersaLoop is categorized as 8 in 10 in and 12 in systems based on the tube section diameter Operating Capacity All capacities length angle and horsepower is based on dry free flowing grain Refer to the foll...

Страница 14: ...Tubes Completely Filled Dry Grain at 48 lbs ft3 8 in 42 47 52 59 10 in 62 67 77 12 in 77 83 95 Motor Specifications Always use the motor with required horsepower as suggested in the following charts Maximum 8 in Lengths Feet Required HP Degree of Incline Horizontal 15 30 45 60 5 62 39 27 21 19 10 121 80 55 42 38 15 184 119 82 62 57 20 250 158 109 83 76 25 313 198 136 103 95 Maximum 10 in Lengths F...

Страница 15: ...50A 25A 22A 28 5A 25 55A 60A 30A 27A 34A 30 68A 74A 37A 32A 41A 40 88A 96A 48A 37A 54A 50 107A 116A 58A 46A 70A 60 126A 136A 68A 54 4A 84A VersaLoop Inspection After the completion of the assembly and before each use inspection of the VersaLoop is mandatory Use the assembly instructions in this manual as a reference to determine that the VersaLoop is assembled properly This inspection should inclu...

Страница 16: ...NOTES 16 PNEG 1966 VersaLoop ...

Страница 17: ...d the operator should be aware of any unusual vibrations or noises VersaLoop Standard Operation During the regular operation of the VersaLoop one person shall be in position to monitor the operation It is a good practice to inspect the unit periodically during the operation and be alert for unusual vibration noise and loosening of any fasteners Check to make sure the gates are either open or close...

Страница 18: ...source turned off Precaution should be made to prevent anyone from operating the machine when the operator is away from the work area A main power disconnect switch capable of being locked only in the OFF position shall be provided This shall be locked whenever work is being done on the VersaLoop Emergency shutdown If the VersaLoop should be immediately shut down under load disconnect and lockout ...

Страница 19: ...ion A Refer to Gearbox and Motor Installation page 23 The right hand left hand orientation is determined by the layout 3 Install the tube sections C and drive end A section into location Refer to Drive End Installation page 30 4 Install the other end of the tube sections C to the non drive end B Refer to Non drive End Installation page 29 5 Attach the bend sections if equipped Refer to Bend Sectio...

Страница 20: ...Chapter 4 Assembly Figure 4 1 Typical layout A Drive end E Gearbox B Non drive end F Tube clamp C Tube section G Connecting band D Motor H Tube support 20 PNEG 1966 VersaLoop ...

Страница 21: ... A 3 Position the joint of the connecting band B so that the overhanging lip will shed water and not direct it to the tube A 4 Install 3 8 x 1 1 2 in hex bolts C and 3 8 in nuts D on each connecting band Figure 4 2 Tube section assembly A Tube section C 3 8 x 1 1 2 in hex bolt B Connecting band D 3 8 in nut 5 Repeat steps 1 to 4 for the other tube sections PNEG 1966 VersaLoop 21 ...

Страница 22: ...round 8 Position the bottom tube section A onto the tube supports E 9 Position the clamps F to the bottom of the tube A and tube supports E 10 Install 3 8 x 1 1 2 in hex bolts G and 3 8 in nuts H per each tube support E and clamp F 11 Repeat this procedure for securing the upper tube I section Figure 4 3 Upper and lower tube sections A Lower tube section G 3 8 x 1 1 2 in hex bolt E Tube support H ...

Страница 23: ...flange and secure them with bolts IMPORTANT Make sure to install the shaft protective covers F inside the mounting bracket when installing the bolts and the nuts Bend the covers at the top and the bottom to the inside of the mounting bracket to shield the shaft 6 Align the gearbox B and shaft keyways and insert the drive key 7 Attach a key stop to the end of the shaft using a 1 2 in bolt 8 Attach ...

Страница 24: ...ce for vertical installations These plugs must be arranged relative to the running positions as follows Horizontal Installations Due to the many positions the MTA reducer may be oriented the factory installed positions of the magnetic plug and breather may need to be relocated The proper location for the magnetic plug is the hole closest to the bottom of the reducer The filter breather is to be in...

Страница 25: ...gure 4 5 Gearbox mounting positions Table 4 3 Approximate oil volumes in quarts Case Size Horizontal C MTA2115H 7 MTA3203H 9 3 4 MTA4207H 13 1 8 MTA5215H 21 MTA6307H 30 1 8 MTA7315H 38 1 4 MTA8407H 52 PNEG 1966 VersaLoop 25 ...

Страница 26: ...5215H 20 MTA6307H 28 1 2 MTA7315H 36 1 2 MTA8407H 49 1 4 Vertical Breather Kit Installation Assemble vertical breather kits as shown Figure 4 6 Vertical breather kit MTA2 MTA3 A Expansion chamber D Oil sight gauge B 3 4 x 1 2 in hex bushing E 3 4 x 2 1 4 in pipe nipple C 3 4 in pipe tee F 3 4 M x 3 8 F in adapter 26 PNEG 1966 VersaLoop ...

Страница 27: ...1 2 in hex bushing E 3 4 x 2 1 4 in pipe nipple C 3 4 in pipe tee Replace top oil plug on reducer with assembled vertical breather kit Remove standard breather from reducer if installed and replace with solid oil plug NOTE For more information refer to Dodge manuals shipped with product PNEG 1966 VersaLoop 27 ...

Страница 28: ...ucer face and align holes in cover to threaded holes in reducer face 3 Insert bolts through cover and thread into holes in reducer 4 Tighten bolts with torque wrench to values in 30 in lbs Figure 4 8 Closed end cover NOTE For more information refer to Dodge manuals shipped with product 28 PNEG 1966 VersaLoop ...

Страница 29: ...he inlet or the discharge 2 Position the connecting band B either on the tubes in the non drive end A or on the assembled tube section C upper and lower tubes 3 Join one end of the tube section C upper and lower tubes to the tube sections in the non drive end A 4 Center the connecting band B over the tube section connections 5 Position the joint of the connecting band B so that the overhanging lip...

Страница 30: ...he inlet or the discharge 2 Position the connecting band B either on the tubes in the drive end A or the assembled tube section C upper and lower tubes 3 Join the open end of the tube section C upper and lower tubes to the tube sections in the drive end A 4 Center the connecting band B over the tube section connections 5 Position the joint of the connecting band B so that the overhanging lip will ...

Страница 31: ...ound tube in the drive end Route the chain and paddle to the non drive end IMPORTANT Chain direction must follow the direction of the arrow decal on the side of both ends The chain must enter into the square opening and exit the round opening Therefore the square openings should be opposite one on top and one on the bottom as shown 3 At the non drive end route the chain and paddles through the squ...

Страница 32: ...ng by measuring the shaft position on both sides of the housing 8 The chain should be tightened until the paddles are nearly rigid on the chain The tips of the paddles should only move 3 4 in when grabbed and pulled by hand 9 Check and re tension the chain as needed after the system has been trial run while empty Refer to VersaLoop Chain Adjustment page 47 Figure 4 12 Chain and paddle assembly for...

Страница 33: ...pter 4 Assembly Figure 4 13 Chain and paddle assembly for 12 in A Chain D 5 16 in flat washer B Paddle E 5 16 in stover nut C 5 16 x 1 1 4 in flange bolt F Paddle attachment bracket PNEG 1966 VersaLoop 33 ...

Страница 34: ...NOTES 34 PNEG 1966 VersaLoop ...

Страница 35: ...he correct orientation 2 Install flange bolts E and flange nuts F to secure the inlet hopper NOTE Install the inlet hopper depending on the application drive end shown for reference Figure 5 1 Installing the inlet hopper to the drive end A Drive end assembly B DBR 080048 8 in standard hopper DBR 100045 10 in standard hopper DBR 120038 12 in standard hopper C DBR 080052 8 in angled hopper used for ...

Страница 36: ... A DBR 080012 8 in non drive end assembly DBR 100019 10 in non drive end assembly DBR 120033 12 in non drive end assembly B DBR 080040 BS 8 in 45 degree discharge spout DBR 100037 BS 10 in 45 degree discharge spout DBR 120044 BS 12 in 45 degree discharge spout C DBR 080045 BS 8 in 60 degree discharge spout DBR 100042 BS 10 in 60 degree discharge spout DBR 120049 BS 12 in 60 degree discharge spout ...

Страница 37: ...ed location 2 Cut exact lengths if necessary of other tube sections to locate the discharge unit in its proper place NOTE When cutting tubes to exact length the ends must be cut square and any burrs on the ends must be removed by chamfering the inside diameter 3 Join tube and discharge gate together with connecting bands 4 Slide the tube sections tightly together and space the connecting band in e...

Страница 38: ...the connecting band C over the tube section B and bypass inlet A upper tube 2 Install 3 8 x 1 1 2 in hex bolts D and 3 8 in nuts E on the connecting bands C 3 Follow the same procedure to install the other tube sections to the bypass inlet 4 Install the bypass inlet cover F on the bypass inlet A with 5 16 x 1 in flange bolts G and 5 16 in flange nuts H Figure 5 4 Bypass inlet A Bypass inlet E 3 8 ...

Страница 39: ...harge end B spout NOTE Install the drop through gate assembly A depending on the application non drive end shown for reference Figure 5 5 Installing the drop through gate assembly A RSG0912GHILR 8 in drop through gate assembly RSG1212GHILR 10 in drop through gate assembly DBR 120077R 12 in drop through gate assembly B DBR 080012 8 in non drive end assembly DBR 100019 10 in non drive end assembly D...

Страница 40: ...nce cover C on the chain maintenance A with 3 8 x 1 in flange bolts D and 3 8 in flange nuts E 3 Follow the same procedure to install the other tube sections to the chain maintenance Figure 5 6 Chain maintenance A Chain maintenance D 3 8 x 1 in flange bolt B Tube section E 3 8 in flange nut C Chain maintenance cover 40 PNEG 1966 VersaLoop ...

Страница 41: ... mounting foot bracket B 2 Install 3 4 x 2 in bolts C to the mid span support A and tighten the 3 4 in nylock nuts D with the mounting foot bracket B Figure 5 7 Mid span support A Mid span support assembly C 3 4 x 2 in bolt B Mounting foot bracket D 3 4 in nylock nut PNEG 1966 VersaLoop 41 ...

Страница 42: ... Place the bend section B on the ground or stand and align the tubes with the non drive end A tubes Make sure that the chain direction arrows are correctly oriented as shown in Figure 5 8 page 42 2 Position the connecting band C on the tubes in the non drive end A upper and lower tubes 3 Join the bend section B tubes to the tube sections in the non drive end A upper and lower tubes 4 Center the co...

Страница 43: ...ns in the bend section B upper and lower tubes 8 Center the connecting band C over the tube section connections 9 Install 3 8 x 1 1 2 in bolts D and 3 8 in nuts E per each connecting band C Figure 5 9 Installing the tube section assembly to the bend section B Bend section E 3 8 in nut C Connecting band F Tube section assembly D 3 8 x 1 1 2 in bolt PNEG 1966 VersaLoop 43 ...

Страница 44: ...tall one end of the strap M to the support stand G and other end to the bracket L under the bend section B using 3 8 x 1 in flange bolts K and 3 8 in flange nuts J 13 Similarly install another strap M to the other side of the support stand G and the bend section B using 3 8 x 1 in flange bolts K and 3 8 in flange nuts J Figure 5 10 Installing the bend section supports B Bend section J 3 8 in flang...

Страница 45: ...power and lockout the drive for adjustments servicing or cleaning Never clean adjust or lubricate a machine that is in operation Covers Check the covers to see if they are properly adjusted and fastened securely Covers should be clear of the chains and paddles or sprockets If any covers are damaged or worn out replace them immediately Bearings The bearings should be lubricated at regular intervals...

Страница 46: ...nt back correctly Check the locknuts used to fasten the paddles to the chain brackets They should be tightened to a torque of 20 ft lbs 26 N m Spray a light coating of oil on the chain after a season of use VersaLoop Cleanout Process 1 To clean the dust in the drive and non drive ends shut down the VersaLoop system 2 Remove the covers from the drive end and non drive end 3 Clean the dust from the ...

Страница 47: ...Proper chain tension should allow only a minimum rotation of 3 4 in refer to Chain and Paddles Installation page 31 2 For chain adjustment loosen the two jam nuts C on the VersaLoop chain adjusting screws A 3 Jam nuts C should be moved equally on both the sides so that the head shaft B remains straight Figure 6 2 Chain adjustment A Adjusting screw C Jam nut B Drive head shaft D Drive end PNEG 1966...

Страница 48: ...t cap screw D and lock washer E Torque to specifications in below Drive Shaft Removal To remove the drive shaft from the reducer the following steps are required 1 Remove the drive shaft retaining bolt D and lock washer E the keeper plate B and the retaining ring J 2 Position the keeper plate B flush against the end of the drive shaft and with the small end facing out Next install the retaining ri...

Страница 49: ...e in Ft Lbs N m MTA2115H 5 8 11 in 115 110 156 149 MTA3203H 3 4 10 in 205 200 278 271 MTA4207H 3 4 10 in 205 200 278 271 MTA5215H 3 4 10 in 205 200 278 271 Figure 6 3 Adapter assembly mounting shaft A Screw conveyor adapter G Seal B Keeper plate H Adapter screw C Screw conveyor wedge I Lock washer D Cap screw J Retaining ring E Lock washer K Stud F Large washer L Nut PNEG 1966 VersaLoop 49 ...

Страница 50: ... manual Under average industrial operating conditions the lubricant should be changed every 2500 hours of operation or every 6 months whichever occurs first Drain reducer and flush with kerosene clean magnetic drain plug and refill to proper level with new lubricant CAUTION Too much oil will cause overheating and too little will result in gear failure Check oil level regularly Failure to observe t...

Страница 51: ...ring full capacity Make sure that grain is not over running the discharge gate and returning to the fill point High moisture grain will move at a lower capacity than dry grain Check for obstructions in the inlet Check to make sure that the chain has not been installed with a twist Paddles breaking or bending Check to make sure that the sprockets are centered in the drive and non drive units Check ...

Страница 52: ...NOTES 52 PNEG 1966 VersaLoop ...

Страница 53: ... End Assembly Drive End Assembly 30 Degree Bend Section Assembly 45 Degree Bend Section Assembly Chain and Paddle Assembly Bypass Inlet Intermediate Supports Drive Kits Parts Chain Maintenance Assembly Mid Span Support Assembly PNEG 1966 VersaLoop 53 ...

Страница 54: ...Chapter 7 Parts Non Drive End Assembly Figure 7 1 Non drive end assembly parts 54 PNEG 1966 VersaLoop ...

Страница 55: ...Sprocket 81X Solid 19T 3 15 16 C Hub Bored and Keyed 12 H DBR 080008A BS Panel 8 Access Bin Silver DBR 100014A BS Panel 10 Access Bin Silver DBR 120002 BS Panel 12 Access Bin Silver I DBR 080065 BS Plate 8 Cover Bin Silver DBR 100016A BS Plate 10 Cover Bin Silver DBR 120003 BS Plate 12 Cover Bin Silver J S 8268 Bolt HHCS 1 2 13 x 2 ZN Plated Grade 8 8 S 8429 Bolt HHCS 5 8 11 x 2 1 2 ZN Grade 8 10 ...

Страница 56: ...Chapter 7 Parts Drive End Assembly Figure 7 2 Drive end assembly parts 56 PNEG 1966 VersaLoop ...

Страница 57: ... DBR 080076 Weldment 8 ACME Takeup Rod O S 8905 Nut 1 5 ACME Threaded Hex Zinc P S 8906 Nut 1 5 ACME Threaded Square Zinc Q KD PBA0003 Bearing 1 1 2 Dodge 4B SC Flange R S 7894 Bolt HHCS 1 2 13 x 2 1 4 Grade 8 S S 2120 Washer Flat 1 2 SAE ZN T S 236 Washer Lock Split 1 2 REG Zinc Plated U S 3729 Nut Hex 1 2 13 YDP Grade 5 V DBR 000036 Cover Protective Shaft W S 8506 Nut Flange 1 2 13 ZN X S 3585 B...

Страница 58: ...Bin Silver N DBR 000017 Weldment ACME Takeup Rod O S 8905 Nut 1 5 ACME Threaded Hex Zinc P S 8906 Nut 1 5 ACME Threaded Square Zinc Q DBR 100072 Bearing 2 4 Bolt SCM Dodge 162192 R S 4108 Bolt HHCS 5 8 11 x 2 3 4 YDP Grade 8 S S 7400 Washer Flat 5 8 SAE ZN Grade 2 T S 3208 5 8 Lock Washer U S 4110 Nut Hex 5 8 11 ZN Grade 5 V DBR 000036 Cover Protective Shaft W S 9259 Nut Flange 5 8 11 Zn X S 3585 ...

Страница 59: ... 12 3 5 Shaft L DBR 120118 BS Weldment 12 Takeup 40 60 HP Bin Silver M DBR 120015 BS Weldment 12 Bearing Takeup Bin Silver N DBR 000017 Weldment ACME Takeup Rod O S 8905 Nut 1 5 ACME Threaded Hex Zinc P S 8906 Nut 1 5 ACME Threaded Square Zinc Q CE 00528 Bearing Dodge F4B SC 215 R S 8127 Bolt HHCS 3 4 10 x 3 ZN Grade 8 S S 7624 Washer Flat 3 4 ZN SAE Grade 2 T S 233 3 4 Lock Washer 12 U S 234 Nut ...

Страница 60: ...Chapter 7 Parts 30 Degree Bend Section Assembly Figure 7 3 30 degree bend section assembly parts 60 PNEG 1966 VersaLoop ...

Страница 61: ...S Weldment Center Pan Painted 8 30 Degree Bin Silver DBR 100125 BS Weldment Center Pan Painted 10 30 Degree Bin Silver DBR 120187 BS Weldment Center Pan Painted 12 30 Degree Bin Silver F DBR 080139 Skid UHMW 8 30 Degree DBR 100124 Skid UHMW 10 30 Degree DBR 120191 Skid UHMW 12 30 Degree G DBR 080140 BS Plate Top Cover Painted 8 30 Degree Bin Silver DBR 100123 BS Plate Top Cover Painted 10 30 Degre...

Страница 62: ...Chapter 7 Parts 45 Degree Bend Section Assembly Figure 7 4 45 degree bend section assembly parts 62 PNEG 1966 VersaLoop ...

Страница 63: ...S Weldment Center Pan Painted 8 45 Degree Bin Silver DBR 100139 BS Weldment Center Pan Painted 10 45 Degree Bin Silver DBR 120165 BS Weldment Center Pan Painted 12 45 Degree Bin Silver F DBR 080165 Skid UHMW 8 45 Degree DBR 100143 Skid UHMW 10 45 Degree DBR 120169 Skid UHMW 12 45 Degree G DBR 080166 BS Plate Top Cover Painted 8 45 Degree Bin Silver DBR 100144 BS Plate Top Cover Painted 10 45 Degre...

Страница 64: ... A 8081145 Paddle 8 Chain Loop UHMW 8101145 Paddle 10 Chain Loop UHMW B S 8324 Nut Stover 5 16 18 ZN Grade c C S 845 Washer Flat 5 16 USS ZN D S 7470 Bolt Flange 5 16 18 x 1 ZN Grade 5 E S 9159 Pin Cotter 1 8 x 3 4 ZN F CE 00766 Link Connecting with Pin D81 x HH G 8081778 Chain with Bracket 8 8101163 Chain with Bracket 10 81 x HH with Connection Link 10 64 PNEG 1966 VersaLoop ...

Страница 65: ...dle assembly parts list Ref Part Number Description A 8120140 Chain with Bracket 12 81 x HH with Connection Link B 8120139 Paddle 12 Chain Loop UHMW C S 8135 Bolt Flange 5 16 18 x 1 1 4 ZN Grade 5 D S 845 Washer Flat 5 16 USS ZN E S 7382 Nut Nylock 5 16 18 ZN Grade 5 PNEG 1966 VersaLoop 65 ...

Страница 66: ...Hogback 8 10 Bypass Inlet C S 3550 Bolt Carriage 5 16 18 x 1 ZN Clear Grade 5 D S 10268 Nut Flange 5 16 18 JS500 Grade 5 E DBR 080063 BS Cover 8 Bypass Inlet DBR 100060 BS Cover 10 Bypass Inlet DBR 120076 BS Cover 12 Bypass Inlet F S 10260 Bolt Flange 5 16 18 x 1 Full Thread with Sealing Washer 8 and 10 S 9067 Bolt Flange 3 8 16 x 3 4 ZN Grade 5 12 G S 10268 Nut Flange 5 16 18 JS500 Grade 5 8 and ...

Страница 67: ...Intermediate supports parts list Ref Description 8 in DBR 08SPPT 10 in DBR 10SPPT 12 in DBR 12SPPT A Half Band DBR 080064 Y DBR 100062 Y DBR 120115 Y B Tube Support Weldment DBR 080015 Y DBR 100022 Y DBR 120070 Y C Hardware Kit DBR SPPT HDW DBR SPPT HDW DBR SPPT HDW PNEG 1966 VersaLoop 67 ...

Страница 68: ...BR 000094 HDW DBR 000094 HDW DBR 000097 HDW G Adapter Flange DBR 000069 DBR 000069 DBR 000069 DBR 000070 H Breather DBR 000059 DBR 000059 DBR 000059 DBR 000059 Table 7 12 Drive Kits Parts Ref Description Drive Kits DBR 000098 25 30 HP DBR 000060 40 50 HP DBR 000061 60 HP A Gearbox DBR 000068 DBR 000056 DBR 000057 B End cover DBR 000074 MHC002271 MHC002271 C Hardware Kit DBR 000098 HDW DBR 000060 H...

Страница 69: ... DBR 080073 BS Weldment 8 Chain Maintenance DBR 100065 BS Weldment 10 Chain Maintenance DBR 120098 BS Weldment 12 Chain Maintenance B DBR 080075 BS Cover 8 Chain Maintenance DBR 100066 BS Cover 10 Chain Maintenance DBR 120097 BS Cover 12 Chain Maintenance C S 9067 Bolt Flange 3 8 16 x 3 4 ZN Grade 5 D S 968 Nut Flange 3 8 16 ZN Grade 5 Wide Flange PNEG 1966 VersaLoop 69 ...

Страница 70: ...parts list Ref Part Number Description A DBR 080068 BS Weldment 8 Mid Span Support DBR 100063 BS Weldment 10 Mid Span Support DBR 120109 BS Weldment 12 Mid Span Support B DBR 120110 BS Bracket 8 12 Mounting Foot C S 869 Bolt HHCS 3 4 10 x 2 YDP Grade 8 D S 7217 Nut Nylock 3 4 10 ZN Grade 5 CAD Plated 70 PNEG 1966 VersaLoop ...

Страница 71: ...with the horizontal fill level directly from the manufacturer The oil level for the inclined operation is to be increased in addition to the horizontal level in the gearbox Application DBR 000022 5 HP DBR 000023 10 HP DBR 000024 15 20 HP DBR 000025 25 30 HP Filled to Horizontal 1 3 qrt 1 2 L 2 7 qrt 2 5 L 3 9 qrt 3 7 L 6 0 qrt 5 7 L 0 14 0 1 qrt 0 1 L 0 1 qrt 0 1 L 0 5 qrt 0 4 L 0 53 qrt 0 5 L 15 ...

Страница 72: ...ake sure to install the shaft protective covers F inside the mounting bracket when installing the bolts and the nuts Bend the covers at the top and the bottom to the inside of the mounting bracket to shield the shaft 6 Align the gearbox B and shaft keyways and insert the drive key 7 Attach a key stop to the end of the shaft using a 1 2 in bolt 8 Attach the shaft dust cover to the end of the gearbo...

Страница 73: ... to the gearbox housing This must be done in order to fit shaft cover to gearbox housing Figure 8 2 Gearbox flange removal A Socket cap screw C Spring pin B Gearbox flange D Gearbox 4 Locate new spring pins from the drive hardware kit and position them in the opposite side of the gearbox 5 Align flange with spring pins and mounting holes 6 If needed press the flange down onto spring pins 7 Insert ...

Страница 74: ...Chapter 8 Appendix Figure 8 3 Gearbox flange assembly on the opposite side B Gearbox flange D Gearbox C Spring pin 74 PNEG 1966 VersaLoop ...

Страница 75: ...R 000030 15 20 HP DBR 000031 25 30 HP A Gearbox DBR 000022 DBR 000023 DBR 000024 DBR 000025 B Shaft Cover DBR 000026 DBR 000026 DBR 000027 DBR 000028 C Hardware Kit DBR 000029 DBR 000029 DBR 000030 DBR 000031 D Shaft Key stop plate DBR 000035 DBR 000035 DBR 000035 DBR 000035 E Key DBR 000037 DBR 000037 DBR 000038 DBR 000039 F Protective shaft cover DBR 080040 DBR 080040 DBR 080041 DBR 080042 Parts...

Страница 76: ...NOTES 76 PNEG 1966 VersaLoop ...

Страница 77: ...ESIGN OF SUCH PRODUCTS The sole and exclusive remedy for any claimant is set forth in this Limited Warranty and shall not exceed the amount paid for the product purchased This Warranty only covers the value of the warranted parts and equipment and does not cover labor charges for removing or installing defective parts shipping charges with respect to such parts any applicable sales or other taxes ...

Страница 78: ...gulations which should be carefully followed in all cases Authorities having jurisdiction should be consulted before installations are made 1004 E Illinois St Assumption IL 62510 0020 Phone 1 217 226 4421 Fax 1 217 226 4420 www gsiag com Copyright 2021 by The GSI Group LLC Printed in the USA CN 361887 ...

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